Self-cleaning device for filter screen of discharging cover of perfuming and charging roller

By designing a filter mesh self-cleaning device including a base plate, connecting seat, top plate and high-pressure nozzle, the problem of existing filter mesh needs to be manually cleaned every day, automatic cleaning is achieved, and efficiency and product quality are improved.

CN222803864UActive Publication Date: 2025-04-29HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202421316892.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-29
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The flat filter of the existing incense and feeding drum discharge cover needs to be manually cleaned every day, which increases the labor intensity of employees and may lead to imbalance in the fan operation, aroma leakage and unstable product quality.

Method used

A filter mesh self-cleaning device including a base plate, a connecting base, a top plate and a high-pressure nozzle is designed. The lead screw and coupling are driven by the motor to achieve a comprehensive flushing and cleaning of the filter mesh by the high-pressure nozzle.

Benefits of technology

Automatic cleaning of the filter is achieved, which avoids the tedious process of manual cleaning, improves cleaning efficiency, reduces the risk of fan damage, and ensures the uniform absorption of flavor by tobacco and the stability of outlet moisture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tobacco manufacturing, and particularly relates to a perfuming and charging roller discharging cover filter screen self-cleaning device which comprises a bottom plate, a top plate is arranged at the top end of the bottom plate through a connecting base, a filter screen is inserted into the inner wall of the connecting base, and top bases are arranged on the front side and the rear side of the top end of the top plate. A first motor is detachably arranged on the inner bottom wall of the top seat, a first lead screw is locked at the output end of the first motor through a coupler, the other end of the first lead screw is rotationally connected with the inner wall of the top seat through a first bearing, a first connecting block is in threaded connection with the outer wall of the first lead screw, a supporting seat is arranged on the front side wall of the first connecting block, and the front side end of the supporting seat extends out of the top seat. And a connecting plate is arranged between the top ends. By installing the filter screen self-cleaning device, the operation efficiency of the moisture removal fan in the discharging cover of the perfuming and charging roller, the product quality and the quality of the production environment can be remarkably improved, meanwhile, the labor intensity and the cost are reduced, and the filter screen self-cleaning device is an improvement measure with practical significance in the field of cigarette production.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tobacco manufacturing, and in particular relates to a self-cleaning device for a filter screen of a discharging cover of a flavoring and feeding drum. Background Art

[0002] At present, in the field of cigarette production, the discharging hood of the flavoring and feeding drum on the silk making line is generally equipped with a dehumidification system, and a filter is provided at the front end of the system. The main function of the filter is to prevent the exhaust gas and dust mixture from adhering to the fan impeller, causing the fan to operate unbalanced and then damage the fan. The main responsibility of the dehumidification fan is to remove the dust and exhaust gas generated in the drum, while the filter plays the role of blocking the large amount of dust and exhaust gas generated by the nozzle atomizing flavors and spices and the tobacco leaves and tobacco shreds rolling in the barrel during the production process. It is worth noting that some flavor and fragrance mixtures have extremely strong adhesion. They will adhere to the flat filter screen with a size of 400×300mm set in the pipeline, which will seriously affect the suction and air permeability of the exhaust gas in the drum, resulting in reduced uniformity of tobacco shreds to absorb flavors and spices and unstable outlet moisture. These factors are very likely to cause quality accidents. In addition, this will also affect the negative pressure in the drum, causing the aroma to leak out, which will have an adverse effect on the production environment of the workshop. At present, this flat filter needs to be cleaned every day, which undoubtedly increases the labor intensity of employees. Utility Model Content

[0003] In order to solve the above problems, the utility model designs a self-cleaning device for a filter screen of a discharging cover of a flavoring and feeding drum.

[0004] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0005] A self-cleaning device for a filter screen of a discharging cover of a flavoring and feeding drum, comprising a bottom plate, a top plate is arranged on the top of the bottom plate through a connecting seat, a filter screen is inserted into the inner wall of the connecting seat, and top seats are arranged on both the front and rear sides of the top of the top plate;

[0006] The inner bottom wall of the top seat is detachably provided with a motor 1, the output end of the motor 1 is locked with a lead screw 1 through a coupling, and the other end of the lead screw 1 is rotatably connected to the inner wall of the top seat through a bearing 1, a connecting block 1 is threadedly connected on the outer wall of the lead screw 1, a support seat is provided on the front side wall of the connecting block 1, the front side end of the support seat extends out of the top seat, and a connecting plate is provided between the top ends;

[0007] The bottom end of the connecting plate is provided with a plurality of high-pressure nozzles, and the top end of the connecting plate is provided with one end of a water inlet pipe;

[0008] A material receiving mechanism is arranged on the right side wall of the bottom plate.

[0009] Furthermore, it also includes a shell, and the right side part of the material receiving mechanism is placed in the shell.

[0010] Furthermore, the material receiving mechanism includes a rectangular plate, the right side of the top end of the rectangular plate is fixedly connected to the inner top wall of the outer shell, the bottom end of the rectangular plate is provided with a base, the inner bottom wall of the base is detachably provided with motor 2, the output end of motor 2 is locked with screw 2 through a coupling, and the other end of screw 2 is rotatably connected to the inner wall of the base through bearing 2, a connecting block 2 is threadedly connected on the outer wall of screw 2, a fixing seat is provided at the bottom end of the connecting block 2, the bottom end of the fixing seat extends out of the base and is provided with a liquid accumulation basin, and the bottom end of the liquid accumulation basin is provided with one end of a drainage pipe.

[0011] Furthermore, the outer ring of the second bearing is fixedly connected to the inner wall of the base via a bearing seat, and the inner ring of the second bearing is connected to the outer wall of the second screw by interference fit.

[0012] Furthermore, the bottom plate, the connecting seat and the top plate are connected.

[0013] Furthermore, the high-pressure nozzles are arranged at a gap from front to back at the bottom end of the connecting plate.

[0014] The beneficial effects of the utility model are:

[0015] The utility model can automatically remove the flavor and fragrance mixture and dust adhering to the filter, avoiding the tedious process of manually cleaning the filter every day, thereby greatly improving the cleaning efficiency and reducing the maintenance cost of the fan damaged due to filter clogging.

[0016] A clean filter can ensure that the dehumidification fan works continuously and effectively, avoiding the risk of unbalanced fan movement and damage caused by filter blockage, thereby ensuring the effective removal of exhaust gas and dust in the drum.

[0017] By keeping the filter clean and breathable, the dehumidification fan can more effectively remove the exhaust gas in the drum, thereby ensuring the uniformity of the tobacco's absorption of flavors and fragrances and the stability of the outlet moisture, thereby improving the overall quality of the product.

[0018] A clean dehumidification system can effectively prevent the fragrance from overflowing, thereby improving the production environment of the workshop and reducing the adverse effects on employees.

[0019] Installing a filter self-cleaning device can significantly improve the operating efficiency of the dehumidification fan in the discharge hood of the flavoring and feeding drum, the product quality and the quality of the production environment, while reducing labor intensity and costs. It is a practical improvement measure for the cigarette production field. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the main structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the top seat of the utility model;

[0024] Figure 4 It is a schematic diagram of the internal structure of the base of the utility model.

[0025] Description of reference numerals:

[0026] 1. Bottom plate, 2. Connecting seat, 3. Top plate, 4. Filter, 5. Top seat, 6. Motor 1, 7. Screw 1, 8. Connecting block 1, 9. Support seat, 10. Connecting plate, 11. High-pressure nozzle, 12. Water inlet pipe, 13. Rectangular plate, 14. Base, 15. Motor 2, 16. Screw 2, 17. Connecting block 2, 18. Fixed seat, 19. Liquid accumulation basin, 20. Drain pipe, 21. Casing. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-4 As shown, a flavoring and feeding drum discharge cover filter screen self-cleaning device comprises a bottom plate 1, a top plate 3 is provided at the top of the bottom plate 1 through a connecting seat 2, a filter screen 4 is plugged into the inner wall of the connecting seat 2, and top seats 5 are provided at both the front and rear sides of the top of the top plate 3;

[0029] The inner bottom wall of the top seat 5 is detachably provided with a motor 6, the output end of the motor 6 is locked with a screw 7 through a coupling, and the other end of the screw 7 is rotatably connected to the inner wall of the top seat 5 through a bearing 1, the outer wall of the screw 7 is threadedly connected with a connecting block 8, and the front side wall of the connecting block 8 is provided with a support seat 9, the front side end of the support seat 9 extends out of the top seat 5, and a connecting plate 10 is provided between the top ends;

[0030] A plurality of high-pressure nozzles 11 are provided at the bottom end of the connecting plate 10, and one end of a water inlet pipe 12 is provided at the top end of the connecting plate 10;

[0031] A material receiving mechanism is provided on the right side wall of the bottom plate 1.

[0032] The device further comprises a shell 21 , in which the right side portion of the material receiving mechanism is disposed.

[0033] The material receiving mechanism includes a rectangular plate 13, the top right side of the rectangular plate 13 is fixedly connected to the inner top wall of the shell 21, the bottom end of the rectangular plate 13 is provided with a base 14, the inner bottom wall of the base 14 is detachably provided with a motor 2 15, the output end of the motor 2 15 is locked with a screw 2 16 through a coupling, and the other end of the screw 2 16 is rotatably connected to the inner wall of the base 14 through a bearing 2, a connecting block 2 17 is threadedly connected to the outer wall of the screw 2 16, the bottom end of the connecting block 2 17 is provided with a fixed seat 18, the bottom end of the fixed seat 18 extends out of the base 14, and is provided with a liquid accumulation basin 19, the bottom end of the liquid accumulation basin 19 is provided with one end of a drain pipe 20, the motor 2 15 causes the screw 2 16 to rotate, and the screw 2 16 causes the connecting block 2 17 to drive the fixed seat 18 and the liquid accumulation basin 19 to move to the left, and the liquid accumulation basin 19 is moved to the bottom of the bottom plate 1 to collect clean water.

[0034] The outer ring of the second bearing is fixedly connected to the inner wall of the base 14 through the bearing seat, and the inner ring of the second bearing is connected to the outer wall of the second screw 16 by interference fit, and the second bearing fixes the second screw 16 so that the second screw 16 rotates through the second bearing.

[0035] The bottom plate 1, the connecting seat 2 and the top plate 3 are connected. The bottom plate 1 is installed on the inner bottom wall of the discharge hood, and the top plate 3 is installed on the top outer wall of the discharge hood. The filter screen 4 is plugged and fixed between the bottom plate 1 and the top plate 3 to facilitate the installation of the filter screen 4. The gas can be filtered through the filter screen 4.

[0036] The high-pressure nozzles 11 are arranged at the bottom end of the connecting plate 10 with gaps from front to back, and the pressurized clean water is injected into the connecting plate 10 through the water inlet pipe 12 and sprayed out through the high-pressure nozzles 11. The motor 6 causes the screw 7 to rotate, and the screw 7 causes the connecting block 8 to drive the support seat 9, the connecting plate 10 and the high-pressure nozzle 11 to reciprocate to the left or right above the filter screen 4, and the clean water sprayed by the high-pressure nozzle 11 performs a comprehensive flushing operation on the filter screen 4.

[0037] According to the personnel in this field, all the electrical parts and components in this case are universal standard parts or components known to the technical personnel in this field, and their structures and principles can be known to the technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All the electrical parts in this case are connected to the power supply adapted to them through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field and will not be explained in the electrical control.

[0038] A specific application of this embodiment is:

[0039] When in use, the bottom plate 1 is installed on the inner bottom wall of the discharge hood, the top plate 3 is installed on the outer wall at the top of the discharge hood, the filter screen 4 is inserted and fixed between the bottom plate 1 and the top plate 3, a through hole is cut on the outer wall of the discharge hood, and the outer wall is welded or bolted to tighten the outer shell 21, the outer shell 21 is used to accommodate the liquid accumulation basin 19, the other end of the water inlet pipe 12 is connected to the water injection connecting hose for water intake, and a certain length is reserved, the other end of the drain pipe 20 is connected to the drainage connecting hose for drainage, and a certain length is reserved, the initial position of the connecting plate 10 and the liquid accumulation basin 19 is on the right, and the gas is filtered through the filter screen 4.

[0040] When it is necessary to perform self-cleaning operation on the filter 4, the motor 2 15 causes the screw 2 16 to rotate, and the screw 2 16 causes the connecting block 2 17 to drive the fixing seat 18 and the liquid accumulation basin 19 to move to the left, and the liquid accumulation basin 19 is moved to the bottom of the bottom plate 1 for collecting clean water, and the pressurized clean water is injected into the connecting plate 10 through the water inlet pipe 12 and sprayed out through the high-pressure nozzle 11, and the motor 16 causes the screw 17 to rotate, and the screw 17 causes the connecting block 8 to drive the supporting seat 9, the connecting plate 10 and the high-pressure nozzle 11 to reciprocate to the left or right above the filter 4, and the clean water sprayed by the high-pressure nozzle 11 is used to fully flush the filter 4, and the filtered impurities are flushed downward into the liquid accumulation basin 19, and discharged and collected through the drain pipe 20. After the flushing is completed, the connecting plate 10 is moved to the right by the motor 16, and the liquid accumulation basin 19 is moved into the shell 21 by the motor 2 15 to avoid affecting the filtering operation of the filter 4.

[0041] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the protection scope of the present invention.

Claims

1. A self-cleaning device for the filter screen of the discharging cover of the flavoring and feeding drum, characterized in that: comprising a bottom plate (1), The top of the bottom plate (1) is provided with a top plate (3) via a connecting seat (2); a filter screen (4) is inserted into the inner wall of the connecting seat (2); and top seats (5) are provided on both the front and rear sides of the top of the top plate (3); The inner bottom wall of the top seat (5) is detachably provided with a motor (6), the output end of the motor (6) is locked with a screw (7) via a coupling, and the other end of the screw (7) is rotatably connected to the inner wall of the top seat (5) via a bearing, a connecting block (8) is threadedly connected to the outer wall of the screw (7), a support seat (9) is provided on the front side wall of the connecting block (8), the front side end of the support seat (9) extends outside the top seat (5), and a connecting plate (10) is provided between the top ends; A plurality of high-pressure nozzles (11) are provided at the bottom end of the connecting plate (10), and one end of a water inlet pipe (12) is provided at the top end of the connecting plate (10); A material receiving mechanism is provided on the right side wall of the bottom plate (1).

2. The flavoring and feeding drum discharge cover filter self-cleaning device according to claim 1, characterized in that: It also includes a shell (21), and the right side portion of the material receiving mechanism is disposed in the shell (21).

3. The flavoring and feeding drum discharge cover filter self-cleaning device according to claim 2, characterized in that: The material receiving mechanism comprises a rectangular plate (13), the right side of the top end of the rectangular plate (13) is fixedly connected to the inner top wall of the housing (21), the bottom end of the rectangular plate (13) is provided with a base (14), the inner bottom wall of the base (14) is detachably provided with a second motor (15), the output end of the second motor (15) is locked with a second screw (16) through a coupling, and the other end of the second screw (16) is rotatably connected to the inner wall of the base (14) through a second bearing, a second connecting block (17) is threadedly connected on the outer wall of the second screw (16), a fixing seat (18) is provided at the bottom end of the second connecting block (17), the bottom end of the fixing seat (18) extends outside the base (14) and is provided with a liquid accumulation basin (19), and the bottom end of the liquid accumulation basin (19) is provided with one end of a drainage pipe (20).

4. The flavoring and feeding drum discharge cover filter self-cleaning device according to claim 3, characterized in that: The outer ring of the second bearing is fixedly connected to the inner wall of the base (14) via a bearing seat, and the inner ring of the second bearing is connected to the outer wall of the second lead screw (16) by interference fit.

5. The flavoring and feeding drum discharge cover filter self-cleaning device according to claim 1, characterized in that: The bottom plate (1), the connecting seat (2) and the top plate (3) are connected to each other.

6. The flavoring and feeding drum discharge cover filter self-cleaning device according to claim 1, characterized in that: The high-pressure nozzles (11) are spaced from front to back at the bottom end of the connecting plate (10).