Low-energy-consumption rapid circulation reboiler

By using a flexible brush and a telescopic drive rod driven by a rotary motor in the reboiler to clean up impurities, and controlling the exhaust port through a telescopic support frame, the problems of high energy consumption, slow circulation speed and impurities are solved, and the working efficiency and safety are improved.

CN222804687UActive Publication Date: 2025-04-29HUBEI JIANGHAN PETROCHEMICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421484820.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-29
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the heating and evaporation process, existing reboilers have problems such as high energy consumption, slow circulation speed and impurities blocking the filter screen, which affects working efficiency.

Method used

A low-energy fast circulation reboiler is designed, and a flexible drive rod driven by a soft brush and a rotating motor is used to clean up impurities on the filter plate, and the opening and closing of the exhaust port is controlled through a retractable support frame to avoid gas burns.

Benefits of technology

It realizes the cleaning of impurities inside the reboiler, avoids filter clogging, improves the circulation speed of the material and the working efficiency of the reboiler, and avoids gas burns from the operator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a low-energy-consumption rapid circulation reboiler, which relates to the technical field of reboilers and comprises a heat preservation shell, a heating box is fixedly connected in the heat preservation shell, two supporting seats are arranged at the bottom of the heat preservation shell, a filter plate is arranged in the heating box, one end of the heat preservation shell is fixedly connected with a rotating motor, and the other end of the heat preservation shell is fixedly connected with a rotating shaft. The interior of the heating box is movably connected with a telescopic driving rod, the surface of the heat preservation shell is provided with a drain outlet, the surface of the telescopic driving rod is evenly provided with connecting plates, the two ends of each connecting plate are provided with soft brushes, and the soft brushes are adopted to control the telescopic driving rod to rotate through a rotating motor. And the telescopic driving rod drives the banister brush to clean impurities on the surface of the filter plate, so that the filter screen is additionally arranged in the reboiler, the impurities are blocked, the filter screen cannot be blocked even if too many impurities exist, materials can enter the reboiler, and the working efficiency of the reboiler cannot be influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of reboilers, in particular to a low-energy-consumption rapid-circulation reboiler. Background Art

[0002] Reboiler is an important industrial equipment used to heat and evaporate liquids. In the fields of petroleum, chemical industry, pharmaceutical industry, etc., reboiler is widely used in heating, evaporation, distillation and other processes. Traditional reboilers have problems such as high energy consumption and slow circulation speed, which not only increases production costs but also affects production efficiency. Reboiler is often used in conjunction with distillation tower. It is a special heat exchanger that can exchange heat and has gasification space. In industrial production, the main function of heat exchange equipment is to transfer heat from a fluid with a higher temperature to a fluid with a lower temperature. It is an indicator of the fluid temperature reaching the process flow to meet the needs of the industrial process. In the processing of coal tar, the heat source of the reboiler is heat transfer oil, and the medium to be heated is high-viscosity coal tar. The forced circulation reboiler is currently used, which consists of a shell with a gas-liquid separation space and a removable U-shaped tube bundle. There is an overflow weir at the end of the tube bundle to ensure that the tube bundle can be effectively immersed in the liquid. However, since the liquid will not flow after entering, many liquids are heated unevenly, so that the entire reboiler cannot heat up quickly.

[0003] Existing technical problems: A filter is added inside the existing reboiler to block impurities. Too many impurities will cause clogging of the filter, so the material cannot enter the reboiler, affecting the working efficiency of the reboiler. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a low energy consumption rapid circulation reboiler.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a low-energy rapid circulation reboiler, comprising an insulating shell, a heating box is fixedly connected to the inside of the insulating shell, two support seats are provided at the bottom of the insulating shell, a filter plate is provided inside the heating box, a rotating motor is fixedly connected to one end of the insulating shell, a retractable drive rod is movably connected to the inside of the heating box, a sewage outlet is provided on the surface of the insulating shell, connecting plates are evenly provided on the surface of the retractable drive rod, and soft brushes are provided at both ends of the connecting plates.

[0006] Preferably, a heating tube is fixedly connected to the bottom of the heating box, the filter plate is located on the top of the heating tube, and both ends of the filter plate are fixedly connected to the inner surface of the heating box.

[0007] Preferably, the top surfaces of the two support seats are fixedly connected with mounting pads.

[0008] Preferably, the surfaces of the two mounting pads are movably connected to two retractable support frames, the top ends of the retractable support frames are movably connected to connecting rods, the middle parts of the connecting rods are movably connected to exhaust covers, and the surface of the thermal insulation shell close to the exhaust cover is provided with exhaust ports.

[0009] Preferably, a feed inlet is provided on a surface of the heat-insulating shell close to the sewage outlet, and a discharge port is provided on a surface of the heat-insulating shell away from the feed inlet.

[0010] Preferably, a sewage box is provided at the outlet of the sewage outlet, and one end of the sewage box is movably connected to the surface of the support seat.

[0011] Preferably, the output end of the rotating motor is electrically connected to one end of the telescopic driving rod, and the two ends of the heat-insulating outer shell close to the support seat are movably connected with fixing screws.

[0012] Beneficial Effects

[0013] In the utility model, a soft brush is adopted, and the retractable driving rod is controlled to rotate by a rotating motor, and the retractable driving rod drives the soft brush to clean the impurities on the surface of the filter plate, thereby realizing that a filter screen is added inside the reboiler to block impurities, and excessive impurities will not cause clogging of the filter screen, so that materials can enter the reboiler without affecting the working efficiency of the reboiler.

[0014] In the utility model, an exhaust cover is adopted, and the exhaust port is blocked by the exhaust cover through a retractable support frame. When the internal pressure is too large, the gas pushes open the exhaust cover and is discharged, and the retractable support frame blocks the exhaust port again, thereby avoiding the intervention of the operator and causing burns by the discharged gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a front cross-sectional view of the utility model.

[0018] Legend:

[0019] 1. Insulation shell; 2. Support seat; 3. Mounting pad; 4. Feed inlet; 5. Discharge outlet; 6. Exhaust outlet; 7. Sewage outlet; 8. Rotating motor; 9. Exhaust cover; 10. Retractable support frame; 11. Sewage box; 12. Connecting rod; 13. Retractable driving rod; 14. Heating box; 15. Heating tube; 16. Filter plate; 17. Connecting plate; 18. Soft brush; 19. Fixing screws. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0021] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings. Specific embodiment one:

[0023] Reference Figure 1-3 A low-energy consumption rapid circulation reboiler comprises a heat-insulating shell 1, a heating box 14 is fixedly connected to the inside of the heat-insulating shell 1, two support seats 2 are arranged at the bottom of the heat-insulating shell 1, a filter plate 16 is arranged inside the heating box 14, a rotating motor 8 is fixedly connected to one end of the heat-insulating shell 1, a retractable driving rod 13 is movably connected to the inside of the heating box 14, a sewage outlet 7 is arranged on the surface of the heat-insulating shell 1, connecting plates 17 are evenly arranged on the surface of the retractable driving rod 13, and soft brushes 18 are arranged at both ends of the connecting plate 17.

[0024] A heating tube 15 is fixedly connected to the bottom of the heating box 14, a filter plate 16 is located on the top of the heating tube 15, and both ends of the filter plate 16 are fixedly connected to the inner surface of the heating box 14, the top surfaces of the two support seats 2 are fixedly connected to mounting pads 3, the surfaces of the two mounting pads 3 are movably connected to two retractable support frames 10, the top of the retractable support frame 10 is movably connected to a connecting rod 12, the middle part of the connecting rod 12 is movably connected to an exhaust cover 9, an exhaust port 6 is provided on the surface of the insulation shell 1 close to the exhaust cover 9, a feed port 4 is provided on the surface of the insulation shell 1 close to the sewage outlet 7, a discharge port 5 is provided on the surface of the insulation shell 1 away from the feed port 4, a dirt box 11 is provided at the outlet of the sewage outlet 7, one end of the dirt box 11 is movably connected to the surface of the support seat 2, the output end of the rotating motor 8 is electrically connected to one end of the retractable driving rod 13, and fixing screws 19 are movably connected to both ends of the insulation shell 1 close to the support seat 2. Specific embodiment 2:

[0026] Reference Figure 1-3 Since the device needs to be in contact with liquid for a long time, which may cause the insulation shell 1 and the heating box 14 to be damaged by corrosion, an anti-corrosion and high-temperature resistant film can be provided on the inner surface of the insulation shell 1 and the heating box 14.

[0027] In summary:

[0028] 1. A soft brush 18 is used to control the retractable driving rod 13 to rotate through the rotating motor 8, and the retractable driving rod 13 drives the soft brush 18 to clean the impurities on the surface of the filter plate 16, so that a filter screen is added inside the reboiler to block impurities. Excessive impurities will not cause clogging of the filter screen, and the material can enter the reboiler without affecting the working efficiency of the reboiler;

[0029] 2. Use the exhaust cover 9, and use the retractable support frame 10 to make the exhaust cover 9 block the exhaust port 6. When the internal pressure is too high, the gas pushes the exhaust cover 9 open and is discharged, and the retractable support frame 10 blocks the exhaust port 6 again, thereby avoiding the intervention of the operator and causing burns from the discharged gas.

[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A low energy consumption rapid cycle reboiler, comprising a heat-insulating shell (1), characterized in that: The interior of the heat-insulating outer shell (1) is fixedly connected to a heating box (14), the bottom of the heat-insulating outer shell (1) is provided with two support seats (2), the interior of the heating box (14) is provided with a filter plate (16), one end of the heat-insulating outer shell (1) is fixedly connected to a rotating motor (8), the interior of the heating box (14) is movably connected to a telescopic driving rod (13), a sewage outlet (7) is provided on the surface of the heat-insulating outer shell (1), and connecting plates (17) are evenly provided on the surface of the telescopic driving rod (13), and soft brushes (18) are provided at both ends of the connecting plate (17).

2. A low energy consumption rapid cycle reboiler according to claim 1, characterized in that: A heating tube (15) is fixedly connected to the bottom of the heating box (14), the filter plate (16) is located on the top of the heating tube (15), and both ends of the filter plate (16) are fixedly connected to the inner surface of the heating box (14).

3. A low energy consumption rapid cycle reboiler according to claim 1, characterized in that: The top surfaces of the two support seats (2) are both fixedly connected with mounting pads (3).

4. A low energy consumption rapid cycle reboiler according to claim 3, characterized in that: The surfaces of the two mounting pads (3) are movably connected to two retractable support frames (10), the top ends of the retractable support frames (10) are movably connected to a connecting rod (12), the middle portion of the connecting rod (12) is movably connected to an exhaust cover (9), and an exhaust port (6) is provided on the surface of the heat-insulating outer shell (1) close to the exhaust cover (9).

5. A low energy consumption rapid cycle reboiler according to claim 1, characterized in that: A feed port (4) is provided on the surface of the heat-insulating outer shell (1) close to the sewage outlet (7), and a discharge port (5) is provided on the surface of the heat-insulating outer shell (1) away from the feed port (4).

6. A low energy consumption rapid cycle reboiler according to claim 1, characterized in that: A sewage box (11) is provided at the outlet of the sewage outlet (7), and one end of the sewage box (11) is movably connected to the surface of the support seat (2).

7. A low energy consumption rapid cycle reboiler according to claim 1, characterized in that: The output end of the rotating motor (8) is electrically connected to one end of the telescopic driving rod (13), and the two ends of the heat-insulating outer shell (1) close to the supporting seat (2) are movably connected with fixing screws (19).