Atomizing spray gun device for urea denitration
By designing atomized spray gun device for urea out-pinning, including filtration and drive mechanisms, the problems of urea waste and spray gun blockage in existing urea denitrification technology are solved, and more efficient urea use and lower working intensity are achieved.
Patent Information
- Application Number
- CN202421569403.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the existing urea denitrification technology, the fixed installation of the fan-shaped atomization spray gun causes overlapping the atomization area between multiple spray guns, resulting in serious waste of urea, and the spray gun is easily blocked, with high cleaning work intensity and low efficiency.
Design atomized spray gun device for urea out-pinning, including a mounting plate, a filter mechanism and a driving mechanism. The filtering mechanism filters the urea solution through the filter cartridge and the filter through holes. The drive mechanism drives the urea spray gun back and forth through the drive motor and scraper mechanism to avoid blockage, and drives the connecting pipe to move left and right through the push rod motor to avoid overlapping the atomization area between the spray guns.
It effectively avoids overlapping atomization area between multiple spray guns, reduces urea waste, solves the problems of spray gun clogging and cleaning, and improves work efficiency.
Smart Images

Figure CN222804787U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of urea destocking, in particular to an atomizing spray gun device for urea destocking. Background Art
[0002] Urea denitrification is an environmental protection technology widely used in coal-fired power plants, industrial boilers and other fields. Its main purpose is to reduce nitrogen oxide emissions in flue gas to improve environmental quality and protect human health. The flue gas in these places contains a large amount of nitrogen oxides, which pose a serious threat to the environment and human health. Through urea denitrification technology, the nitrogen oxide content in the flue gas can be effectively reduced to meet national environmental protection standards.
[0003] In the urea denitrification treatment of flue gas, a fan-shaped atomizing spray gun is currently used for urea denitrification of flue gas. Although the atomization area and atomization particle size of the fan-shaped atomizing spray gun are better than those of general spray guns, when the fan-shaped atomizing spray gun is currently used, the fan-shaped atomizing spray gun is mostly fixed and installed at the place where it is needed, resulting in serious overlap of the fan-shaped atomization areas between multiple spray guns and serious waste of urea. At the same time, blockage problems often occur when using the urea spray gun, which cannot be completely solved after treatment, resulting in high intensity of cleaning work for employees, and urea cannot be used during cleaning, resulting in reduced work efficiency.
[0004] For this reason, we propose a kind of atomizing spray gun device for urea out of stock. Utility Model Content
[0005] The utility model aims to provide an atomizing spray gun device for urea destocking to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an atomizing spray gun device for urea destocking, comprising:
[0007] Mounting plate;
[0008] Filtering mechanism: the mounting plate is provided with filtering mechanisms in sequence, and the urea solution is filtered when the urea solution passes through the filtering mechanisms;
[0009] A driving mechanism is installed on the top surface of the mounting plate, and the driving mechanism drives the urea spray gun to swing back and forth.
[0010] Preferably, a connecting tube is installed in sequence inside the mounting plate, a fixing plate is installed on the front end surface of the connecting tube, a threaded hole is opened on the front end surface of the connecting tube, a threaded barrel is fixedly connected to the bottom end surface of the fixing plate, and the connecting tube and the fixing plate are engaged and connected with the threaded barrel through the threaded hole, and an atomizing nozzle is installed on the front end surface of the fixing plate.
[0011] Preferably, the filtering mechanism comprises a filter cartridge, the filter cartridge is installed inside the connecting pipe, the outer surface of the filter cartridge is provided with filter through holes in sequence, and the contact surface between the connecting pipe and the filter cartridge is provided with a water outlet. The urea solution is filtered through the filter through holes provided on the outer surface of the filter cartridge.
[0012] Preferably, a protection box is fixedly connected inside the connecting tube, a driving motor is installed inside the protection box, a rotating rod is installed on the output end surface of the driving motor, a scraper is fixedly connected to the other end of the rotating rod, a push block is fixedly connected to the other end of the scraper, and a discharge port is symmetrically opened on the contact surface of the push block. When the urea spray gun is blocked, the driving motor is started, the driving motor drives the rotating rod to rotate, the rotating rod drives the scraper to rotate, the scraper rotates and scrapes the outer surface of the filter cartridge to avoid blockage of the filter cartridge, and the rotation of the scraper drives the push block to rotate together, and the push block rotates to push the blockage scraped by the scraper to the discharge port for discharge.
[0013] Preferably, swing openings are opened in sequence inside the mounting plate, a bearing is installed at the bottom end of the mounting plate at the swing opening, a connecting rod is rotatably installed in the swing opening, and the connecting pipe is rotatably connected to the mounting plate through the cooperation of the connecting rod and the bearing.
[0014] Preferably, the driving mechanism includes a first arc gear, the top surface of the mounting plate located at the connecting rod is fixedly connected with the first arc gear in sequence, the top surface of the mounting plate located at the connecting rod is symmetrically fixedly connected with the second arc gear, the outer surfaces of the first arc gear and the second arc gear are installed with a connecting frame, the inner wall surface of the connecting frame located at the first arc gear and the second arc gear is installed with a rack, and the connecting frame is meshed and connected with the first arc gear and the second arc gear through the rack, the top surface of the mounting plate is installed with a push rod motor, the output end surface of the push rod motor is installed with a push rod, and the other end of the push rod is fixedly connected with the connecting frame. When the push rod motor is running, it drives the connecting frame to move, and the connecting frame moves through the rack provided inside to mesh and connect with the first arc gear and the second arc gear, driving the first arc gear and the second arc gear to rotate together, thereby driving the connecting rod to rotate, and the rotation of the connecting rod drives the connecting pipe to move back and forth left and right, thereby avoiding serious overlap of the fan-shaped atomization area between multiple spray guns and serious waste of urea.
[0015] Preferably, the driving motor and the push rod motor are both electrically controlled and connected by an external power supply.
[0016] Compared with the prior art, the utility model has the following beneficial effects: urea solution is filtered through the filtering through holes provided on the outer surface of the filter cartridge; when the urea spray gun is clogged, the driving motor is started, and the driving motor drives the rotating rod to rotate, and the rotation of the rotating rod drives the scraper to rotate, and the scraper rotates and scrapes the outer surface of the filter cartridge to avoid clogging of the filter cartridge; at the same time, the rotation of the scraper drives the push block to rotate together, and the rotation of the push block pushes the blockage scraped out by the scraper to the discharge port for discharge; when the push rod motor runs, it drives the connecting frame to move, and the connecting frame moves through the rack provided inside to mesh with the first arc gear and the second arc gear, driving the first arc gear and the second arc gear to rotate together, thereby driving the connecting rod to rotate, and the rotation of the connecting rod drives the connecting pipe to move back and forth left and right to swing the head, thereby avoiding serious overlap of the fan-shaped atomization areas between multiple spray guns and serious waste of urea. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 3 It is a partial structural schematic diagram of the utility model;
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model.
[0021] In the figure: 1. mounting plate; 2. connecting pipe; 3. fixing plate; 4. threaded hole; 5. threaded barrel; 6. atomizing nozzle; 7. filter barrel; 8. filter through hole; 9. water outlet; 10. protection box; 11. driving motor; 12. rotating rod; 13. scraper; 14. push block; 15. discharge outlet; 16. swing outlet; 17. connecting rod; 18. bearing; 19. first arc gear; 20. first arc gear; 21. connecting frame; 22. rack; 23. push rod motor; 24. push rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , an atomizing spray gun device for urea out of stock, comprising:
[0024] Mounting plate;
[0025] Filtering mechanism: filtering mechanisms are sequentially installed inside the mounting plate 1, and the urea solution is filtered when the urea solution passes through the filtering mechanism;
[0026] A driving mechanism is installed on the top surface of the mounting plate 1, and the driving mechanism drives the urea spray gun to swing back and forth.
[0027] See also Figure 1-4 A connecting pipe 2 is installed in sequence inside the mounting plate 1, a fixing plate 3 is installed on the front end surface of the connecting pipe 2, a threaded hole 4 is opened on the front end surface of the connecting pipe 2, a threaded tube 5 is fixedly connected to the bottom end surface of the fixing plate 3, and the connecting pipe 2 and the fixing plate 3 are engaged and connected with the threaded tube 5 through the threaded hole 4, and an atomizing nozzle 6 is installed on the front end surface of the fixing plate 3.
[0028] See also Figure 1-4 The filtering mechanism includes a filter cartridge 7, the filter cartridge 7 is installed inside the connecting pipe 2, the outer surface of the filter cartridge 7 is sequentially provided with filter through holes 8, and the contact surface between the connecting pipe 2 and the filter cartridge 7 is provided with a water opening 9. The urea solution is filtered by the filter through holes 8 provided on the outer surface of the filter cartridge 7.
[0029] See also Figure 1-4 The connecting pipe 2 is fixedly connected with a protection box 10, and a driving motor 11 is installed inside the protection box 10. A rotating rod 12 is installed on the output end surface of the driving motor 11, and a scraper 13 is fixedly connected to the other end of the rotating rod 12, and a push block 14 is fixedly connected to the other end of the scraper 13. The connecting pipe 2 is symmetrically provided with a discharge port 15 on the contact surface of the push block 14. When the urea spray gun is blocked, the driving motor 11 is started, and the driving motor 11 drives the rotating rod 12 to rotate, and the rotating rod 12 drives the scraper 13 to rotate, and the scraper 13 rotates and scrapes the outer surface of the filter cartridge 7 to prevent the filter cartridge 7 from being blocked. At the same time, the rotation of the scraper 13 drives the push block 14 to rotate together, and the push block 14 rotates to push the blockage scraped by the scraper 13 to the discharge port 15 for discharge.
[0030] See also Figure 1-4 The mounting plate 1 is provided with swing openings 16 in sequence, a bearing 18 is installed at the bottom of the mounting plate 1 at the swing opening 16, a connecting rod 17 is rotatably installed in the swing opening 16, and the connecting pipe 2 is rotatably connected to the mounting plate 1 through the cooperation of the connecting rod 17 and the bearing 18.
[0031] See also Figure 1-4The driving mechanism includes a first arc gear 19, and the first arc gear 19 is fixedly connected to the top surface of the mounting plate 1 located at the connecting rod 17 in sequence, and the second arc gear 20 is symmetrically fixedly connected to the top surface of the mounting plate 1 located at the connecting rod 17, and a connecting frame 21 is installed on the outer surface of the first arc gear 19 and the second arc gear 20, and a rack 22 is installed on the inner wall surface of the connecting frame 21 located at the first arc gear 19 and the second arc gear 20, and the connecting frame 21 is meshed and connected with the first arc gear 19 and the second arc gear 20 through the rack 22, and a push rod motor 23 is installed on the top surface of the mounting plate 1, and a push rod 24 is installed on the output end surface of the push rod motor 23, and the other end of the push rod 24 is fixedly connected to the connecting frame 21. When the push rod motor 23 is running, it drives the connecting frame 21 to move. The connecting frame 21 moves and engages with the first arc gear 19 and the second arc gear 20 through the rack 22 provided inside, driving the first arc gear 19 and the second arc gear 20 to rotate together, thereby driving the connecting rod 17 to rotate. The rotation of the connecting rod 17 drives the connecting pipe 2 to move back and forth left and right, thereby avoiding serious overlap of the fan-shaped atomization area between multiple spray guns and serious waste of urea.
[0032] See also Figure 1-4 The driving motor 11 and the push rod motor 23 are both electrically controlled and connected by an external power supply.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A urea out-of-stock atomizing spray gun device, characterized in that: include, Mounting plate (1); A filtering mechanism, wherein the mounting plate (1) is provided with filtering mechanisms in sequence, and the urea solution is filtered when the urea solution passes through the filtering mechanisms; A driving mechanism is installed on the top surface of the mounting plate (1), and the driving mechanism drives the urea spray gun to swing back and forth.
2. The atomizing spray gun device for urea destocking according to claim 1, characterized in that: A connecting pipe (2) is sequentially installed inside the mounting plate (1), a fixing plate (3) is installed on the front end surface of the connecting pipe (2), a threaded hole (4) is opened on the front end surface of the connecting pipe (2), a threaded tube (5) is fixedly connected to the bottom end surface of the fixing plate (3), and the connecting pipe (2) and the fixing plate (3) are meshedly connected with the threaded tube (5) through the threaded hole (4), and an atomizing nozzle (6) is installed on the front end surface of the fixing plate (3).
3. The atomizing spray gun device for urea destocking according to claim 2, characterized in that: The filtering mechanism comprises a filter cartridge (7), the filter cartridge (7) being installed inside the connecting pipe (2), the outer surface of the filter cartridge (7) being provided with filter through holes (8) in sequence, and the contact surface between the connecting pipe (2) and the filter cartridge (7) being provided with a water outlet (9).
4. The atomizing spray gun device for urea destocking according to claim 2, characterized in that: A protection box (10) is fixedly connected to the interior of the connecting tube (2), a driving motor (11) is installed inside the protection box (10), a rotating rod (12) is installed on the output end surface of the driving motor (11), a scraper (13) is fixedly connected to the other end of the rotating rod (12), a push block (14) is fixedly connected to the other end of the scraper (13), and a discharge outlet (15) is symmetrically opened on the contact surface of the push block (14) of the connecting tube (2).
5. The atomizing spray gun device for urea destocking according to claim 1, characterized in that: The mounting plate (1) is provided with swing openings (16) in sequence, a bearing (18) is installed at the bottom end of the mounting plate (1) at the swing opening (16), a connecting rod (17) is rotatably installed in the swing opening (16), and the connecting pipe (2) is rotatably connected to the mounting plate (1) through the cooperation of the connecting rod (17) and the bearing (18).
6. The atomizing spray gun device for urea destocking according to claim 4, characterized in that: The driving mechanism comprises a first arc-shaped gear (19), the first arc-shaped gear (19) is fixedly connected in sequence on the top surface of the mounting plate (1) located at the connecting rod (17), the second arc-shaped gear (20) is symmetrically fixedly connected on the top surface of the mounting plate (1) located at the connecting rod (17), a connecting frame (21) is installed on the outer surfaces of the first arc-shaped gear (19) and the second arc-shaped gear (20), a rack (22) is installed on the inner wall surface of the connecting frame (21) located at the first arc-shaped gear (19) and the second arc-shaped gear (20), and the connecting frame (21) is meshedly connected with the first arc-shaped gear (19) and the second arc-shaped gear (20) through the rack (22), a push rod motor (23) is installed on the top surface of the mounting plate (1), a push rod (24) is installed on the output end surface of the push rod motor (23), and the other end of the push rod (24) is fixedly connected to the connecting frame (21).
7. The atomizing spray gun device for urea destocking according to claim 6, characterized in that: The driving motor (11) and the push rod motor (23) are both electrically controlled and connected by an external power supply.