Dietary fiber filtering device
By designing a dietary fiber filtration device with integrated centrifugal filtration, processing and beating mechanism, the problems of low efficiency and incomplete separation of traditional devices are solved, and efficient and rapid separation of fiber and liquid is achieved, suitable for various materials.
Patent Information
- Application Number
- CN202421774753.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Traditional dietary fiber filtration devices are inefficient and incomplete separation, resulting in waste of resources and product quality, and are difficult to handle viscous or dry materials.
A dietary fiber filtration device including a centrifugal filtration mechanism, a processing mechanism and a beating mechanism is designed to quickly separate fibers and liquids by using centrifugal force and mechanical crushing technology, and improve fluidity by adding water.
It achieves efficient and rapid separation of dietary fiber and juice, maintains the integrity of nutrients, reduces waste, and is suitable for various materials.
Smart Images
Figure CN222804791U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dietary fiber processing, in particular to a dietary fiber filtering device. Background Art
[0002] A dietary fiber filter is a device designed to extract and separate dietary fiber from food. Dietary fiber is the part of food that is not broken down by human digestive enzymes and is mainly found in plant foods.
[0003] Conventional filtration devices often use filtration or sedimentation methods to filter dietary fiber, and the dietary fiber separation process may be slower and less efficient, and may result in incomplete separation of the fiber and juice mixture.
[0004] Secondly, traditional filtering devices are not efficient in collecting dietary fiber and juice, which may lead to incomplete product collection, increase resource waste, and may also affect the quality and purity of the final product.
[0005] Finally, if the unit does not include a crushing function, the fibers in the material may not be fully released, resulting in inefficient extraction, especially for sticky or dry materials that are not easily transported through mechanical components, increasing the risk of blockage and processing time. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the utility model provides a dietary fiber filtering device.
[0008] (II) Technical solution
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dietary fiber filtering device, comprising a main body, a centrifugal filtering mechanism, a processing mechanism and a beating mechanism, the centrifugal filtering mechanism comprising a centrifugal motor, a transmission pipe, a processing barrel, a running shaft and a propeller blade, the centrifugal motor is fixedly installed at the bottom of the main body, and its output end is fixedly connected to the running shaft, the transmission pipe is fixedly installed inside the main body, the processing barrel is fixedly installed at the bottom of the transmission pipe, and the running shaft rotates inside the transmission pipe and the processing barrel respectively, the processing mechanism comprises a cylinder, a push plate, a water outlet pipe and a collecting box, the cylinder is fixedly installed at the top of the processing barrel, and the output end of the cylinder is fixedly connected to the push plate, the push plate is installed inside the processing barrel and is slidably connected to the processing barrel, the water outlet pipe passes through the main body and is fixedly connected to the collecting box, and the collecting box is fixedly installed inside the main body and fits tightly to the processing barrel.
[0010] Preferably, the beating mechanism includes a driving motor, a rolling roller, a feed box, a feed plate and a water injection mechanism, the driving motor is fixedly mounted on the main body and its output end is fixedly connected to the rolling roller, the feed box is fixedly mounted on the main body, and the feed plate is fixedly mounted on the bottom of the feed box.
[0011] It is further preferred that the water injection mechanism includes a water tank, a water pump, a connecting pipe and a nozzle, the water tank is fixedly installed on the main body, the water pump is fixedly installed on the water tank, the connecting pipe is fixedly connected to one end of the water pump, and the other end passes through the main body and is fixedly connected to the nozzle, so as to add water to the crushed material to enhance its fluidity.
[0012] It is further preferred that a pulping box and a circulation port are provided on the main body, the pulping mechanism is arranged inside or at the top of the pulping box, and the circulation port is arranged at the bottom of the pulping box and fixedly connected to the transmission pipe to facilitate the transmission of materials to the next mechanism.
[0013] It is further preferred that an external expansion pipe is provided on the transmission pipe, and the external expansion pipe is fixedly connected to the beating box and aligned with the flow port to facilitate accurate transportation of materials.
[0014] It is further preferred that a screening layer and a discharge pipe are provided inside the processing barrel, the screening layer is provided at the top end of the processing barrel, and the discharge pipe is provided at the bottom end of the processing barrel, so as to separate juice and fiber.
[0015] It is further preferred that a centrifugal plate and a discharge plate are provided on the operating shaft, the centrifugal plate rotates inside the screening layer, and the discharge plate rotates above the discharge pipe, so as to facilitate the discharge and collection of the fibers.
[0016] In a further preferred embodiment, a tilting block is provided in the collection box, and the water outlet pipe is fixedly mounted on one end of the tilting block to facilitate the collection of juice.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a dietary fiber filtering device having the following
[0019] Beneficial effects:
[0020] In the utility model, a centrifugal filtering mechanism is provided. Under the mutual cooperation of components such as a centrifugal motor, a transmission tube, a processing barrel, a running shaft and a propeller blade, the device uses centrifugal force to separate dietary fiber and juice. This method is highly efficient and can quickly and clearly separate the fiber and liquid parts. It is faster than traditional filtering or sedimentation methods and can better maintain the integrity of nutritional components.
[0021] In the utility model, a processing mechanism is provided, and with the cooperation of components such as a cylinder, a push plate, a water outlet pipe and a collection box, the device uses a centrifugal motor to collect materials, which can more accurately control the separation process, ensure the acquisition of pure juice and high-quality dietary fiber, and minimize waste.
[0022] In the utility model, a beating mechanism is provided. Under the cooperation of components such as a driving motor, a rolling roller, a feed box, a feed plate and a water injection mechanism, the device can break the plant cell wall by mechanically crushing the material to release more fiber and nutrients.
[0023] In the utility model, a water injection mechanism is provided. Under the mutual cooperation of components such as a water tank, a water pump, a connecting pipe and a nozzle, the device can help materials to be processed more easily by adding water. In particular, for materials with high fiber content, the addition of water can significantly improve the fluidity of the mixture, which is convenient for subsequent transportation and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of a dietary fiber filtering device in the utility model;
[0025] Figure 2 This is a cross-sectional view of the internal structure of the main body of the utility model;
[0026] Figure 3 This is an exploded view of the internal structure of the main body of the utility model;
[0027] Figure 4 This is an exploded view of the internal structure of the main body of the utility model from another angle;
[0028] Figure 5 This is a cross-sectional view of the internal structure of the processing barrel in the utility model.
[0029] In the figure: 1. main body; 2. centrifugal motor; 3. transmission pipe; 4. processing barrel; 5. operating shaft; 6. propeller blades; 7. cylinder; 8. push plate; 9. water outlet pipe; 10. collecting box; 11. driving motor; 12. rolling roller; 13. feed box; 14. feed plate; 15. water tank; 16. water pump; 17. connecting pipe; 18. nozzle; 19. beating box; 20. flow port; 21. external expansion pipe; 22. screening layer; 23. discharge pipe; 24. centrifugal plate; 25. discharge plate; 26. tilting block. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Embodiment 1:
[0032] See also Figure 1-5 , a dietary fiber filtering device, comprising a main body 1, a centrifugal filtering mechanism, a processing mechanism and a beating mechanism, the centrifugal filtering mechanism comprising a centrifugal motor 2, a transmission pipe 3, a processing barrel 4, a running shaft 5 and a propeller blade 6, the centrifugal motor 2 is fixedly mounted at the bottom of the main body 1, and its output end is fixedly connected to the running shaft 5, the transmission pipe 3 is fixedly mounted inside the main body 1, the processing barrel 4 is fixedly mounted at the bottom of the transmission pipe 3, and the running shaft 5 rotates inside the transmission pipe 3 and the processing barrel 4 respectively, the processing mechanism comprises a cylinder 7, a push plate 8, a water outlet pipe 9 and a collecting box 10, the cylinder 7 is fixedly mounted on the top of the processing barrel 4, and the output end of the cylinder 7 is fixedly connected to the push plate 8, the push plate 8 is mounted inside the processing barrel 4 and is slidably connected to the processing barrel 4, the water outlet pipe 9 passes through the main body 1 and is fixedly connected to the collecting box 10, the collecting box 10 is fixedly mounted inside the main body 1 and is tightly fitted to the processing barrel 4.
[0033] In this embodiment, the centrifugal filtering mechanism includes a centrifugal motor 2, a transmission tube 3, a processing barrel 4, a running shaft 5 and a propeller blade 6. When in use, the pulped material enters the outer expansion tube 21 in the transmission tube 3 through the flow port 20, and then flows into the bottom of the transmission tube 3 due to the shape of the outer expansion tube 21. At the same time, the centrifugal motor 2 drives the propeller blade 6 to rotate, so that the material can quickly pass through the transmission tube 3. The propeller blade 6 does not rotate inside the transmission tube 3, but rotates in the outer expansion tube 21. When the material enters the processing barrel 4 through the transmission tube 3, the running shaft 5 rotates at this time to drive the centrifugal plate 24 to rotate, so that the material falling on the centrifugal plate 24 hits the screening layer 22 on the processing barrel 4 under the action of centrifugal force, so that the juice and the fiber are separated. The fiber is inside the processing barrel 4, and the juice is then thrown into the collection box 10 to complete the centrifugal filtration of the fiber contained in the material.
[0034] In this embodiment, the processing mechanism includes a cylinder 7, a push plate 8, a water outlet pipe 9 and a collection box 10. When in use, the fibers are on the inner wall of the processing barrel 4. At this time, the cylinder 7 is running to push the push plate 8 in the processing box, so that the fibers on the inner wall of the processing barrel 4 are scraped to the bottom of the processing barrel 4. When less juice flows out, the dietary fiber is cleaned. When the cylinder 7 is running, the centrifugal motor 2 is not driven, and the operating shaft 5 does not rotate. Then the centrifugal motor 2 is driven, and the dietary fiber entering the bottom of the processing barrel 4 directly enters the discharge pipe 23 at the bottom of the processing barrel 4 under the action of the processing plate, and then is discharged from the main body 1. The juice enters the collection box 10 after passing through the screening layer 22, and then under the action of the tilting block 26 in the collection box 10, all flows into the water outlet pipe 9 and then is discharged from the main body 1.
[0035] In this embodiment, the beating mechanism includes a driving motor 11, a rolling roller 12, a feed box 13, a feed plate 14 and a water injection mechanism. When in use, the material is placed in the feed box 13, and then under the influence of gravity, it first contacts the feed plate 14, and then under the action of the feed plate 14, the material enters the middle of the rolling roller 12, and then the driving motor 11 drives and directly drives the rolling roller 12 in the beating box 19 to rotate, and starts to grind the material. The two rolling rollers 12 rotate synchronously and start to crush the material. At this time, the water pump 16 runs, pumping water out of the water tank 15, and then enters the connecting pipe 17 and finally sprays out of the nozzle 18, so that the crushed material enhances fluidity, flows into the bottom end of the beating box 19 and flows out at the flow port 20.
[0036] Embodiment 2:
[0037] In summary, when in use, the material is put into the feed box 13, and then under the influence of gravity, it first contacts the feed plate 14, and then under the action of the feed plate 14, the material enters the middle of the rolling roller 12, and then the driving motor 11 drives, directly drives the rolling roller 12 in the beating box 19 to rotate, and starts to roll the material. The two rolling rollers 12 rotate synchronously and start to crush the material. At this time, the water pump 16 runs, pumps the water out of the water tank 15, and then enters the connecting pipe 17 and finally sprays it out in the nozzle 18, so that the material is The crushed material enhances fluidity, flows into the bottom end of the pulping box 19 and flows out at the circulation port 20. At this time, the pulped material enters the outer expansion pipe 21 in the transmission pipe 3 through the circulation port 20, and then flows into the bottom of the transmission pipe 3 due to the shape of the outer expansion pipe 21. At the same time, the centrifugal motor 2 drives the propeller blade 6 to rotate, so that the material can quickly pass through the transmission pipe 3. The propeller blade 6 does not rotate inside the transmission pipe 3, but rotates in the outer expansion pipe 21. When the material passes through the transmission pipe 3 and enters the processing barrel 4, this When the operating shaft 5 rotates, the centrifugal plate 24 rotates, so that the material falling on the centrifugal plate 24 hits the screening layer 22 on the processing barrel 4 under the action of centrifugal force, so that the juice and the fiber are separated. The fiber is inside the processing barrel 4, and the juice is thrown into the collecting box 10 to complete the centrifugal filtration of the fiber contained in the material. The filtered fiber is on the inner wall of the processing barrel 4. At this time, the cylinder 7 is running, and the push plate 8 is pushed in the processing box, so that the fiber on the inner wall of the processing barrel 4 is scraped to the bottom of the processing barrel 4. When the juice flows out less, the dietary fiber begins to be cleaned. When the cylinder 7 is running, the centrifugal motor 2 is not driven, and the operating shaft 5 is not rotated. Then the centrifugal motor 2 is driven, and the dietary fiber entering the bottom of the processing barrel 4 directly enters the discharge pipe 23 at the bottom of the processing barrel 4 under the action of the processing plate, and then is discharged from the main body 1, and the juice enters the collecting box 10 under the action of the screening layer 22, and then under the action of the inclined block 26 in the collecting box 10, all flows into the outlet pipe 9, and then is discharged from the main body 1.
[0038] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described one by one here. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A dietary fiber filtering device, comprising a main body (1), a centrifugal filtering mechanism, a processing mechanism and a beating mechanism, characterized in that: The centrifugal filtering mechanism comprises a centrifugal motor (2), a transmission pipe (3), a processing barrel (4), a running shaft (5) and a propeller blade (6); the centrifugal motor (2) is fixedly mounted at the bottom of the main body (1), and its output end is fixedly connected to the running shaft (5); the transmission pipe (3) is fixedly mounted inside the main body (1); the processing barrel (4) is fixedly mounted at the bottom of the transmission pipe (3); the running shaft (5) rotates inside the transmission pipe (3) and the processing barrel (4) respectively; the processing mechanism comprises a cylinder (7), a push plate (8), a water outlet pipe (9) and a collection box (10); the cylinder (7) is fixedly mounted at the top of the processing barrel (4), and the output end of the cylinder (7) is fixedly connected to the push plate (8); the push plate (8) is mounted inside the processing barrel (4) and is slidably connected to the processing barrel (4); the water outlet pipe (9) passes through the main body (1) and is fixedly connected to the collection box (10); the collection box (10) is fixedly mounted inside the main body (1) and is tightly fitted to the processing barrel (4).
2. A dietary fiber filtering device according to claim 1, characterized in that: The beating mechanism comprises a driving motor (11), a rolling roller (12), a feed box (13), a feed plate (14) and a water injection mechanism, wherein the driving motor (11) is fixedly mounted on the main body (1) and its output end is fixedly connected to the rolling roller, the feed box (13) is fixedly mounted on the main body (1), and the feed plate (14) is fixedly mounted on the bottom end of the feed box (13).
3. A dietary fiber filtering device according to claim 2, characterized in that: The water injection mechanism comprises a water tank (15), a water pump (16), a connecting pipe (17) and a nozzle (18); the water tank (15) is fixedly mounted on the main body (1); the water pump (16) is fixedly mounted on the water tank (15); one end of the connecting pipe (17) is fixedly connected to the water pump (16); the other end of the connecting pipe (17) passes through the main body (1) and is fixedly connected to the nozzle (18).
4. A dietary fiber filtering device according to claim 1, characterized in that: The main body (1) is provided with a pulping box (19) and a circulation port (20); the pulping mechanism is arranged inside or at the top of the pulping box (19); the circulation port (20) is arranged at the bottom of the pulping box (19) and is fixedly connected to the transmission pipe (3).
5. A dietary fiber filtering device according to claim 1, characterized in that: The transmission pipe (3) is provided with an external expansion pipe (21), and the external expansion pipe (21) is fixedly connected to the beating box (19) and is aligned with the flow port (20).
6. A dietary fiber filtering device according to claim 1, characterized in that: A screening layer (22) and a discharge pipe (23) are arranged inside the processing barrel (4); the screening layer (22) is arranged at the top end of the processing barrel (4), and the discharge pipe (23) is arranged at the bottom end of the processing barrel (4).
7. A dietary fiber filtering device according to claim 1, characterized in that: A centrifugal plate (24) and a discharge plate (25) are arranged on the operating shaft (5); the centrifugal plate (24) rotates inside the screening layer (22), and the discharge plate (25) rotates above the discharge pipe (23).
8. A dietary fiber filtering device according to claim 1, characterized in that: The collecting box (10) is provided with an inclined block (26), and the water outlet pipe (9) is fixedly mounted on one end of the inclined block (26).