Batching equipment for ceramic tile glaze

Abstract

The utility model belongs to the field of glaze production, and particularly relates to ceramic tile glaze batching equipment which comprises a tank body, the top of the tank body is fixedly connected with a motor; the output end of the motor is fixedly connected with a rotating shaft; the rotating shaft and the tank body are arranged in a penetrating manner and are in sliding connection; the inner side wall of the tank body is fixedly connected with a pair of pore plates; the pore plate is rotationally connected with the rotating shaft; the middle part of the rotating shaft is fixedly connected with a first gear; the first gear is rotationally connected with the pore plate; a plurality of second gears are rotationally connected to the middle part of the pore plate located at the top; the second gear and the first gear are in meshing transmission; the bottom of the first gear and the bottom of the second gear are fixedly connected with extrusion rollers. And the extrusion roller rotates along with the second gear and crushes large materials in the mixed materials, so that the mobility of the mixed materials in the tank body is improved, and the mixed materials can be uniformly stirred by the equipment.

Description

Technical Field

[0001] The utility model relates to the field of glaze production, in particular to a batching device for tile glaze. Background Art

[0002] Tile glaze is a thin layer of glass that covers the surface of the tile to decorate and protect the tile. Glaze is generally composed of silicate minerals, flux, stabilizer and some pigments. Glaze is generally divided into transparent glaze and opaque glaze.

[0003] The glaze processing process mainly includes the following steps: raw material preparation, ingredient mixing, glazing, and firing; ingredient mixing is one of the important steps in glaze processing, and ingredient processing ensures that the color, texture and properties of the glaze meet the requirements.

[0004] When mixing existing glazes, the raw materials are usually poured into the tank and mixed directly. During processing and observation, it is found that the raw materials will clump before mixing, which makes it difficult to mix the mixed materials in the tank evenly and reduces the quality of the glaze mixing equipment.

[0005] Therefore, a batching equipment for tile glaze is proposed in response to the above problems. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve its technical problems is: the present invention is a kind of tile glaze batching equipment, including a tank body; a motor is fixedly connected to the top of the tank body; a rotating shaft is fixedly connected to the output end of the motor; the rotating shaft and the tank body are set through and are slidably connected; a pair of orifice plates are fixedly connected to the inner wall of the tank body; the orifice plate and the rotating shaft are rotatably connected; a first gear is fixedly connected to the middle of the rotating shaft; the first gear and the orifice plate are rotatably connected; a plurality of second gears are rotatably connected to the middle of the orifice plate located at the top; the second gear and the first gear are meshed transmission; the bottom of the first gear and the second gear are fixedly connected to an extrusion roller; the extrusion roller will rotate with the second gear and crush the large pieces of material in the mixture, thereby improving the fluidity of the mixture in the tank body and ensuring that the equipment can evenly stir the mixture.

[0008] Preferably, a plurality of vertical rods are rotatably connected between adjacent orifice plates; a belt is sleeved between the vertical rods and the rotating shaft; a fan-shaped blade is fixed to the middle of the vertical rod; the fan-shaped blade rotates with the vertical rod and stirs the material between the orifice plates, thereby increasing the contact area between the mixture and the extrusion roller and enhancing the uniformity of the extrusion roller in crushing large pieces of material in the mixture.

[0009] Preferably, a plurality of pull ropes are fixed to the middle of the vertical pole; a ball is fixed to the middle of the pull rope; when the vertical pole rotates, the pull rope and the ball will be driven to rotate together, and when the ball moves, it will come into contact with the extrusion roller and knock the extrusion roller, causing the surface of the extrusion roller to vibrate, and the mixture attached to the surface of the extrusion roller will fall off quickly under the action of the vibration, thereby improving the utilization rate of the material by the device.

[0010] Preferably, a first magnet is fixed to the middle of the sphere located at the end; a plurality of second magnets are fixed to the middle of the orifice plate; the second magnets and the first magnets are arranged correspondingly; when the sphere moves, it will move with the first magnet and change the distance between the first magnet and the second magnet. When the first magnet and the second magnet are close to each other, they will be affected by the suction force of the second magnet. Then, the first magnet will carry the sphere toward the orifice plate and cause the sphere to knock on the orifice plate, thereby accelerating the flow rate of the material in the holes on the surface of the orifice plate and reducing the mixed material accumulated on the surface of the orifice plate.

[0011] Preferably, a pair of fixed plates are fixed to the middle of the sphere; the fixed plates are arc-shaped structures; when the sphere rotates, the fixed plates move together, and when the fixed plates move, they come into contact with the falling materials and cut large pieces of materials in the materials, thereby enhancing the device's crushing effect on agglomerated materials.

[0012] Preferably, a plurality of connecting rods are fixedly connected to the middle of the rotating shaft; scrapers are fixedly connected to the ends of the connecting rods; when the rotating shaft rotates, the connecting rods and the scrapers move together, and when the scrapers move, they come into contact with the material on the surface of the orifice plate and clear it, thereby speeding up the speed at which the material passes through the orifice plate and reducing the material accumulated on the surface of the orifice plate.

[0013] Preferably, a cross bar is fixed to the middle of the scraper; a plurality of cleaning rods are fixed to the middle of the cross bar; when the scraper moves, it will move with the cross bar and the cleaning rods. Because the cleaning rods are made of flexible material, the cleaning rods will bend into the holes of the orifice plate when they move and clear the holes on the surface of the orifice plate, further reducing the material remaining on the surface of the orifice plate.

[0014] The utility model is beneficial in that:

[0015] 1. In the tile glaze batching equipment described in the present invention, the extrusion roller rotates along with the second gear and crushes the large pieces of material in the mixture, thereby improving the fluidity of the mixture in the tank and ensuring that the equipment can evenly stir the mixture.

[0016] 2. In the tile glaze batching equipment described in the present invention, the fan-shaped blade rotates along with the vertical rod and stirs the material between the orifice plates, thereby increasing the contact area between the mixture and the extrusion roller and enhancing the uniformity of the extrusion roller in crushing large pieces of material in the mixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a schematic diagram of the main body of the utility model;

[0019] Figure 2 This is a schematic structural diagram of the rotating shaft of the utility model;

[0020] Figure 3 This is a schematic structural diagram of the perforated plate of the utility model;

[0021] Figure 4 This is a structural diagram of the neutral pole of the utility model;

[0022] Figure 5 This is a schematic structural diagram of the cleaning rod in the present utility model.

[0023] In the figure: 1. Tank body; 12. Motor; 13. Rotating shaft; 14. Orifice plate; 15. First gear; 16. Second gear; 17. Extrusion roller; 2. Vertical pole; 22. Fan-shaped blade; 23. Belt; 3. Pull rope; 32. Ball; 4. First magnet; 42. Second magnet; 5. Fixed plate; 6. Connecting rod; 62. Scraper; 7. Cross bar; 72. Cleaning rod. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Specific examples are given below.

[0026] See also Figures 1 to 5As shown, a ceramic tile glaze batching device described in an embodiment of the present invention comprises a tank body 1; a motor 12 is fixedly connected to the top of the tank body 1; a rotating shaft 13 is fixedly connected to the output end of the motor 12; the rotating shaft 13 and the tank body 1 are arranged through and are slidably connected; a pair of orifice plates 14 are fixedly connected to the inner wall of the tank body 1; the orifice plates 14 and the rotating shaft 13 are rotatably connected; a first gear 15 is fixedly connected to the middle of the rotating shaft 13; the first gear 15 and the orifice plate 14 are rotatably connected; a plurality of second gears 16 are rotatably connected to the middle of the orifice plate 14 located at the top; the second gear 16 and the first gear 15 are meshed transmission; an extrusion roller 17 is fixedly connected to the bottom of the first gear 15 and the second gear 16; when working, the ingredients required for the ceramic tile glaze are poured into the interior of the tank body 1 and the device is started. When the mixture falls, it will pass through the holes on the surface of the orifice plate 14 and reach the squeezing roller 17. When the device is started, the motor 12 will be started and the rotating shaft 13 will rotate. When the rotating shaft 13 rotates, it will drive the first gear 15 and the squeezing roller 17 to rotate together. When the first gear 15 rotates, it will mesh with the second gear 16 and cause the second gear 16 to rotate with the squeezing roller 17. When the squeezing roller 17 rotates, it will come into contact with the block materials in the mixture and crush them, reducing the large blocks of materials in the mixture and improving the fluidity of the mixture inside the tank body 1, so that the equipment can fully stir the mixture; the squeezing roller 17 will rotate with the second gear 16 and crush the large blocks of materials in the mixture, improving the fluidity of the mixture in the tank body 1, and ensuring that the equipment can evenly stir the mixture.

[0027] See also Figures 2 to 4 As shown, a plurality of vertical rods 2 are rotatably connected between adjacent orifice plates 14; a belt 23 is sleeved between the vertical rod 2 and the rotating shaft 13; a fan-shaped blade 22 is fixed to the middle part of the vertical rod 2; when the rotating shaft 13 rotates, the belt 23 will move, and when the belt 23 moves, the vertical rod 2 will rotate under the action of friction, and when the vertical rod 2 rotates, the fan-shaped blade 22 will be driven to rotate together. When the mixture enters between the orifice plates 14, some materials will not be crushed by the extrusion roller 17. These materials will come into contact with the fan-shaped blade 22 and be stirred by the fan-shaped blade 22, so that the mixture will diffuse inside the orifice plate 14, ensuring that the extrusion roller 17 can evenly crush the mixture; the fan-shaped blade 22 will rotate with the vertical rod 2 and stir the material between the orifice plates 14, thereby increasing the contact area between the mixture and the extrusion roller 17, and enhancing the uniformity of the extrusion roller 17 in crushing large pieces of material in the mixture.

[0028] See also Figure 4As shown, a plurality of pull ropes 3 are fixed to the middle of the vertical pole 2; a ball 32 is fixed to the middle of the pull rope 3; when the vertical pole 2 rotates, the pull rope 3 and the ball 32 will be driven to rotate together, and when the ball 32 moves, it will come into contact with the extrusion roller 17 and knock the extrusion roller 17, causing the surface of the extrusion roller 17 to vibrate, and the mixed material attached to the surface of the extrusion roller 17 will fall off quickly under the action of the vibration, thereby improving the utilization rate of the material by the device.

[0029] See also Figure 4 As shown, the middle of the sphere 32 located at the end is fixed with a first magnet 4; the middle of the orifice plate 14 is fixed with a plurality of second magnets 42; the second magnets 42 and the first magnet 4 are correspondingly arranged; when the sphere 32 moves, it will move with the first magnet 4 and change the distance between the first magnet 4 and the second magnet 42. When the first magnet 4 and the second magnet 42 are close to each other, they will be affected by the suction force of the second magnet 42, and then the first magnet 4 will carry the sphere 32 to move toward the orifice plate 14 and make the sphere 32 knock on the orifice plate 14, thereby accelerating the flow rate of the material in the holes on the surface of the orifice plate 14 and reducing the mixed material accumulated on the surface of the orifice plate 14.

[0030] See also Figure 4 As shown, a pair of fixed plates 5 are fixedly connected to the middle of the ball 32; the fixed plates 5 are arc-shaped structures; when the ball 32 rotates, it will move with the fixed plates 5, and when the fixed plates 5 move, they will come into contact with the falling materials and cut the large pieces of materials in the materials, thereby enhancing the crushing effect of the device on the agglomerated materials.

[0031] See also Figure 3 and Figure 5 As shown, a plurality of connecting rods 6 are fixedly connected to the middle of the rotating shaft 13; the ends of the connecting rods 6 are fixedly connected to scrapers 62; when the rotating shaft 13 rotates, it will move with the connecting rods 6 and the scrapers 62, and when the scrapers 62 move, they will come into contact with the material on the surface of the orifice plate 14 and clear it, thereby accelerating the speed at which the material passes through the orifice plate 14 and reducing the material accumulated on the surface of the orifice plate 14.

[0032] See also Figure 5 As shown, a cross bar 7 is fixedly connected to the middle of the scraper 62; a plurality of cleaning rods 72 are fixedly connected to the middle of the cross bar 7; when the scraper 62 moves, it will move with the cross bar 7 and the cleaning rods 72. Because the cleaning rods 72 are made of flexible material, the cleaning rods 72 will bend into the holes of the orifice plate 14 when moving and clear the holes on the surface of the orifice plate 14, further reducing the material remaining on the surface of the orifice plate 14.

[0033] Working principle: Pour the ingredients required for tile glaze into the interior of the tank 1 and start the device. When the mixture falls, it will pass through the holes on the surface of the orifice plate 14 and reach the squeezing roller 17. When the device is started, the motor 12 will be started and the rotating shaft 13 will rotate. When the rotating shaft 13 rotates, it will drive the first gear 15 and the squeezing roller 17 to rotate together. When the first gear 15 rotates, it will mesh with the second gear 16 and make the second gear 16 rotate with the squeezing roller 17. When the squeezing roller 17 rotates, it will come into contact with the block materials in the mixture and crush them, reducing the large block materials in the mixture and improving the mixing efficiency. The fluidity of the material inside the tank body 1 enables the equipment to fully stir the mixture; when the rotating shaft 13 rotates, the belt 23 moves, and when the belt 23 moves, the vertical rod 2 rotates under the action of friction. When the vertical rod 2 rotates, it drives the fan-shaped blade 22 to rotate together. When the mixed material enters between the orifice plates 14, some of the material is not crushed by the squeezing roller 17. These materials will come into contact with the fan-shaped blade 22 and be stirred by the fan-shaped blade 22, causing the mixed material to spread inside the orifice plate 14, ensuring that the squeezing roller 17 can evenly crush the mixed material; when the vertical rod 2 rotates, it drives the pull rope 3 and the ball 32 to rotate together. When the ball 32 moves, it will come into contact with the squeezing roller 17 and knock the squeezing roller 17, causing the surface of the squeezing roller 17 to vibrate, and the mixed material attached to the surface of the squeezing roller 17 will fall off quickly under the action of the vibration; when the ball 32 moves, it will move with the first magnet 4 and change the distance between the first magnet 4 and the second magnet 42. When the first magnet 4 and the second magnet 42 are close to each other, they will be attracted by the second magnet 42. Then the first magnet 4 will carry the ball 32 to move toward the orifice plate 14 and make the ball 32 knock on the orifice plate 14, thereby accelerating the material in the holes on the surface of the orifice plate 14. Flow speed; when the ball 32 rotates, it will move with the fixed plate 5, and when the fixed plate 5 moves, it will come into contact with the falling material and cut the large pieces of material in the material; when the rotating shaft 13 rotates, it will move with the connecting rod 6 and the scraper 62, and when the scraper 62 moves, it will come into contact with the material on the surface of the orifice plate 14 and clear it, thereby speeding up the speed of the material passing through the orifice plate 14; when the scraper 62 moves, it will move with the cross bar 7 and the cleaning rod 72, because the cleaning rod 72 is made of flexible material, and when the cleaning rod 72 moves, it will bend into the hole of the orifice plate 14 and dredge the holes on the surface of the orifice plate 14.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A batching device for ceramic tile glaze, comprising a tank (1), characterized in that: A motor (12), the motor (12) being fixedly connected to the top of the tank body (1); a rotating shaft (13) being fixedly connected to the output end of the motor (12); the rotating shaft (13) and the tank body (1) being interpenetratingly arranged and slidably connected; A pair of orifice plates (14), wherein the pair of orifice plates (14) are fixedly connected to the inner side wall of the tank body (1); the orifice plates (14) and the rotating shaft (13) are rotatably connected; The middle part of the rotating shaft (13) is fixedly connected with a first gear (15); the first gear (15) and the orifice plate (14) are rotatably connected; the middle part of the orifice plate (14) located at the top is rotatably connected with a plurality of second gears (16); the second gears (16) and the first gear (15) are meshingly driven; and the bottoms of the first gear (15) and the second gears (16) are fixedly connected with squeezing rollers (17).

2. The batching equipment for ceramic tile glaze according to claim 1, characterized in that: A plurality of vertical rods (2) are rotatably connected between adjacent orifice plates (14); a belt (23) is sleeved between the vertical rod (2) and the rotating shaft (13); and a fan-shaped blade (22) is fixedly connected to the middle of the vertical rod (2).

3. The batching equipment for ceramic tile glaze according to claim 2, characterized in that: A plurality of pull ropes (3) are fixedly connected to the middle of the upright pole (2); and a round ball (32) is fixedly connected to the middle of the pull rope (3).

4. The batching equipment for ceramic tile glaze according to claim 3, characterized in that: A first magnet (4) is fixedly connected to the middle of the sphere (32) located at the end; a plurality of second magnets (42) are fixedly connected to the middle of the orifice plate (14); and the second magnets (42) and the first magnets (4) are arranged correspondingly.

5. The batching equipment for ceramic tile glaze according to claim 4, characterized in that: A pair of fixing plates (5) are fixedly connected to the middle of the sphere (32); the fixing plates (5) are arc-shaped structures.

6. The batching equipment for ceramic tile glaze according to claim 5, characterized in that: A plurality of connecting rods (6) are fixedly connected to the middle of the rotating shaft (13); and a scraper (62) is fixedly connected to the end of the connecting rod (6).

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