Converter air inflow adjusting device for vinyl chloride conversion
By designing a vinyl chloride converter intake air volume adjustment device including conical plugs, trapezoidal blocks and limit structures, the problems of low adjustment accuracy and poor high temperature resistance of traditional devices are solved, and the precise adjustment of the intake air volume and the stable operation of the device in a high temperature environment are achieved.
Patent Information
- Application Number
- CN202421653398.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The traditional vinyl chloride converter intake air volume adjustment device has the problems of low adjustment accuracy, cumbersome operation and difficulty in adapting to different process conditions. It is especially susceptible to damage in high-temperature environments, resulting in reduced sealing performance and leakage.
A converter intake air volume adjustment device for vinyl chloride conversion including air intake pipe, conical plugs, trapezoidal blocks and limit structures is designed. Through the cooperation of the conical plugs and trapezoidal blocks and threaded rods, the air intake volume is achieved, and high-temperature resistant alloy materials and top rods and chutes are used to ensure stable performance in high-temperature environments.
The precise adjustment of the intake amount of vinyl chloride converter is achieved, the conversion efficiency and product quality is improved, the stability and safety of the device in a high temperature environment is ensured, and the maintenance cost is reduced.
Smart Images

Figure CN222805147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vinyl chloride, in particular to an air intake regulating device for a converter used for vinyl chloride conversion. Background Art
[0002] In the industrial production process of vinyl chloride, the converter is one of the key equipment, and its performance directly affects the conversion efficiency and product quality of vinyl chloride. Among them, the regulation of air intake is a crucial link in the operation of the converter. The traditional way of regulating air intake is often achieved through manual valves or simple mechanical structures. This method has the problems of low regulation accuracy, cumbersome operation and difficulty in adapting to different process conditions.
[0003] Specifically, traditional air intake regulating devices are usually unable to accurately control the air intake, resulting in unstable conversion efficiency, which in turn affects product quality and production costs; in addition, since the vinyl chloride conversion process usually needs to be carried out under high temperature conditions, traditional air intake regulating devices are easily damaged in high temperature environments, resulting in reduced sealing performance and even leakage, which not only affects production safety, but also increases maintenance costs.
[0004] Therefore, it is necessary to provide a new converter air intake regulating device for vinyl chloride conversion to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an air intake regulating device for a converter used for vinyl chloride conversion.
[0006] The utility model provides an air intake regulating device for a converter for converting vinyl chloride, comprising: an air intake pipe, a conical block, a trapezoidal block and a limiting structure. The air intake pipe is connected to one side of the converter for transporting vinyl chloride to be converted, and the interior of the air intake pipe is divided into a turbulent flow area and a flat flow area. The conical block is slidably arranged on the inner wall of the air intake pipe, and a slope corresponding to the conical block is provided at the connection between the turbulent flow area and the flat flow area inside the air intake pipe. The trapezoidal block is arranged on the inner wall of the air intake pipe, and the inclined surface of the trapezoidal block is installed in coordination with the back surface of the conical block. The top end of the trapezoidal block is rotatably connected with a threaded rod, and the threaded rod is threadedly connected to the air intake pipe. The limiting structure is arranged on the top end of the threaded rod and is installed in coordination with the air intake pipe.
[0007] Preferably, a push rod is fixedly connected to the back of the conical block, and a slope is provided at one end of the push rod, and the slope is frictionally connected to the inclined surface of the trapezoidal block.
[0008] Preferably, the limiting structure includes: a connecting ring, the top of the air intake pipe is fixedly connected to the connecting ring, the outer wall of the connecting ring is fixedly connected to a gear ring, the top of the threaded rod is fixedly connected to an L-shaped connecting plate, the inner wall of the L-shaped connecting plate is equidistantly fixedly connected to a spring, one side of the spring is fixedly connected to a clamping plate, and the clamping plate is engaged with the gear ring, the top of the clamping plate is fixedly connected to a Z-shaped push rod, and the top of the Z-shaped push rod extends out of the L-shaped connecting plate, and one side of the clamping plate begins to be chamfered.
[0009] Preferably, a pointing block is fixedly connected to the outer wall of the L-shaped connecting plate, a scale line starts from the top of the connecting ring, and a U-shaped shift block is slidably connected to one side of the L-shaped connecting plate, and the U-shaped shift block is fixedly connected to the Z-shaped push rod.
[0010] Preferably, sealing rings are provided at equal intervals on the inner wall of the slope.
[0011] Preferably, the conical block is made of a high temperature resistant and wear resistant alloy material to ensure that under the action of high temperature and vinyl chloride fluid, the conical block can maintain stable sliding and sealing performance, thereby maintaining accurate regulation of the air intake volume for a long time.
[0012] Preferably, one end of the push rod is fixedly connected to a cross-shaped sliding rod, the inner wall of the air inlet pipe is provided with a sliding groove, and the cross-shaped sliding rod is slidably connected to the sliding groove.
[0013] Compared with the related art, the air intake regulating device for the converter for vinyl chloride conversion provided by the utility model has the following beneficial effects:
[0014] Accurate air intake adjustment: The utility model realizes accurate adjustment of air intake through the cooperation of the conical block, the trapezoidal block and the threaded rod; this adjustment method not only improves the adjustment accuracy, but also enables the air intake to be flexibly adjusted according to different process conditions, thereby ensuring the efficient operation of the converter and the product quality;
[0015] Good high temperature resistance and wear resistance: In the utility model, the conical block is made of high temperature resistant and wear resistant alloy material, ensuring that it can maintain stable performance under the action of high temperature and vinyl chloride fluid; this not only prolongs the service life of the device, but also improves the safety of production;
[0016] Easy operation: The limit structure designed in the utility model includes a connecting ring, a gear ring, an L-shaped connecting plate, a spring, a clamping plate and a Z-shaped push rod, so that the user can easily adjust the air intake and quickly understand the current adjustment of the air intake by observing the relative position of the pointing block and the scale line; this design greatly simplifies the operation process and improves work efficiency;
[0017] Easy maintenance: Each component in the utility model adopts modular design, which is convenient for users to disassemble and replace; at the same time, due to the simple structure of the device, users can perform daily maintenance and care without professional training, which reduces maintenance costs;
[0018] Improve conversion efficiency and product quality: Through precise air intake regulation and stable performance, the utility model can significantly improve the conversion efficiency of vinyl chloride and ensure the consistency of product quality; this not only helps to reduce production costs, but also enhances the market competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of the air intake regulating device for the converter for vinyl chloride conversion provided by the utility model;
[0020] Figure 2 for Figure 1 A structural schematic diagram of a partial enlarged view shown;
[0021] Figure 3 for Figure 1 A schematic diagram of the structure of the back side of the conical block shown;
[0022] Figure 4 for Figure 1 The structural schematic diagram of the limiting structure shown.
[0023] Numbers in the figure: 1. Intake pipe; 2. Converter; 3. Conical block; 4. Ramp; 5. Trapezoidal block; 51. Threaded rod; 6. Limiting structure; 7. Push rod; 8. Pointing block; 9. Scale line; 10. U-shaped shift block; 11. Sealing ring; 12. Cross slide bar; 13. Slide groove; 61. Connecting ring; 62. Gear ring; 63. L-shaped connecting plate; 64. Spring; 65. Card plate; 66. Z-shaped push rod. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0025] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0026] See also Figure 1-4, a converter air intake regulating device for vinyl chloride conversion, the converter air intake regulating device for vinyl chloride conversion comprises: an air intake pipe 1, a conical block 3, a trapezoidal block 5 and a limiting structure 6, the air intake pipe 1 is connected to one side of the converter 2, used to transport vinyl chloride to be converted, and the interior is divided into a turbulent area and a flat flow area, the conical block 3 is slidably arranged on the inner wall of the air intake pipe 1, and a slope 4 corresponding to the conical block 3 is provided at the connection between the turbulent area and the flat flow area inside the air intake pipe 1, the trapezoidal block 5 is arranged on the inner wall of the air intake pipe 1, the inclined surface of the trapezoidal block 5 is matched with the back surface of the conical block 3, the top of the trapezoidal block 5 is rotatably connected with a threaded rod 51, and the threaded rod 51 is screwed to the air intake pipe 1 The conical block 3 is connected with a threaded rod 51, and the limiting structure 6 is arranged at the top of the threaded rod 51 and is installed in cooperation with the intake pipe 1. The back of the conical block 3 is fixedly connected with a push rod 7, and one end of the push rod 7 is provided with a slope, and the slope is frictionally connected with the inclined surface of the trapezoidal block 5. The inner wall of the slope 4 is equidistantly provided with sealing rings 11. The material of the conical block 3 is a high-temperature resistant and wear-resistant alloy material to ensure that under the action of high temperature and vinyl chloride fluid, the conical block 3 can maintain stable sliding and sealing performance, thereby maintaining accurate adjustment of the intake volume for a long time. One end of the push rod 7 is fixedly connected with a cross-shaped sliding rod 12, and the inner wall of the intake pipe 1 is provided with a sliding groove 13, and the cross-shaped sliding rod 12 is slidably connected with the sliding groove 13.
[0027] See also Figure 2-4 The limiting structure 6 includes: a connecting ring 61, the top of the intake pipe 1 is fixedly connected with the connecting ring 61, the outer wall of the connecting ring 61 is fixedly connected with a gear ring 62, the top of the threaded rod 51 is fixedly connected with an L-shaped connecting plate 63, the inner wall of the L-shaped connecting plate 63 is equidistantly fixedly connected with a spring 64, one side of the spring 63 is fixedly connected with a clamping plate 65, and the clamping plate 65 is engaged with the gear ring 62, the top of the clamping plate 65 is fixedly connected with a Z-shaped push rod 66, and the top of the Z-shaped push rod 66 extends out of the L-shaped connecting plate 63, and one side of the clamping plate 65 begins to be chamfered.
[0028] See also Figure 1-2 The outer wall of the L-shaped connecting plate 63 is fixedly connected with a pointing block 8, a scale line 9 starts from the top of the connecting ring 61, and a U-shaped shift block 10 is slidably connected to one side of the L-shaped connecting plate 63, and the U-shaped shift block 10 is fixedly connected to the Z-shaped push rod 66.
[0029] The working principle of the converter air intake regulating device for vinyl chloride conversion provided by the utility model is as follows:
[0030] First, vinyl chloride gas enters the converter 2 through the intake pipe 1; the interior of the intake pipe 1 is designed as a turbulent flow area and a flat flow area to accommodate vinyl chloride gas with different flow rates;
[0031] Inside the air intake pipe 1, the conical block 3 plays a key role; the conical block 3 changes the flow area of the air intake pipe 1 by sliding on the inner wall of the air intake pipe 1, thereby adjusting the air intake amount; the sliding of the conical block 3 is controlled by the trapezoidal block 5; the inclined surface of the trapezoidal block 5 is installed in cooperation with the back of the conical block 3, and when the trapezoidal block 5 moves up and down, it pushes the conical block 3 to slide along the inner wall of the air intake pipe 1 through the inclined surface;
[0032] The up and down movement of the trapezoidal block 5 is achieved by rotating the threaded rod 51; the threaded rod 51 is threadedly connected to the air intake pipe 1, so when the threaded rod 51 rotates, it moves up and down along the axis of the air intake pipe 1, thereby driving the trapezoidal block 5 to move;
[0033] In order to ensure that the threaded rod 51 does not rotate accidentally during the adjustment process, a limiting structure is provided; the limiting structure includes a connecting ring 61, a gear ring 62, an L-shaped connecting plate 63, a spring 64, a clamping plate 65 and a Z-shaped push rod 66; when the air intake volume needs to be adjusted, the user can push the clamping plate 65 through the Z-shaped push rod 66 to disengage it from the gear ring 62, and then rotate the threaded rod 51 to adjust it; after the adjustment is completed, the Z-shaped push rod 66 is released, and the clamping plate 65 is re-engaged with the gear ring 62 under the action of the spring 64 to fix the position of the threaded rod 51;
[0034] In addition, in order to improve the sliding stability of the conical block 3, a push rod 7 and a slide groove 13 are provided; one end of the push rod 7 is fixedly connected to the conical block 3, and the other end is slidably connected to the slide groove 13 on the inner wall of the intake pipe 1 through a cross-shaped slide rod 12; this design can ensure that the conical block 3 maintains a stable trajectory and posture during the sliding process;
[0035] Finally, the sealing rings 11 equidistantly arranged on the inner wall of the slope 4 can enhance the sealing performance between the conical block 3 and the slope 4 to prevent the leakage of vinyl chloride gas;
[0036] In summary, the utility model realizes the precise regulation of the air intake amount of the converter for vinyl chloride conversion through the interaction of the conical block 3, the trapezoidal block 5, the threaded rod 51 and the limiting structure; at the same time, the sliding stability of the conical block 3 is improved through the design of the top rod 7 and the slide groove 13, and the sealing performance is enhanced by the sealing ring 11.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A converter air intake regulating device for vinyl chloride conversion, characterized in that: include: An air inlet pipe (1) connected to one side of the converter (2) for transporting vinyl chloride to be converted, and having an interior divided into a turbulent flow area and a flat flow area; A conical block (3) is slidably arranged on the inner wall of the air intake pipe (1), and a slope (4) corresponding to the conical block (3) is provided at the connection between the rapid flow area and the flat flow area inside the air intake pipe (1); A trapezoidal block (5) is arranged on the inner wall of the air intake pipe (1), and its inclined surface is mounted in cooperation with the back of the conical blocking block (3). The top end of the trapezoidal block (5) is rotatably connected to a threaded rod (51), and the threaded rod (51) is threadedly connected to the air intake pipe (1); The limiting structure (6) is arranged at the top end of the threaded rod (51) and is installed in coordination with the air intake pipe (1).
2. The air intake amount regulating device for a converter for vinyl chloride conversion according to claim 1, characterized in that: A push rod (7) is fixedly connected to the back of the conical block (3), and a slope is provided at one end of the push rod (7), and the slope is frictionally connected to the inclined surface of the trapezoidal block (5).
3. The air intake amount regulating device for a converter for vinyl chloride conversion according to claim 1, characterized in that: The limiting structure (6) comprises: a connecting ring (61), the top end of the air intake pipe (1) is fixedly connected to the connecting ring (61), the outer wall of the connecting ring (61) is fixedly connected to a toothed ring (62), the top end of the threaded rod (51) is fixedly connected to an L-shaped connecting plate (63), the inner wall of the L-shaped connecting plate (63) is equidistantly fixedly connected to a spring (64), one side of the spring (64) is fixedly connected to a clamping plate (65), and the clamping plate (65) is clamped with the toothed ring (62), the top end of the clamping plate (65) is fixedly connected to a Z-shaped push rod (66), and the top end of the Z-shaped push rod (66) extends out of the L-shaped connecting plate (63), and one side of the clamping plate (65) begins to be chamfered.
4. The air intake amount regulating device for a converter for vinyl chloride conversion according to claim 3, characterized in that: The outer wall of the L-shaped connecting plate (63) is fixedly connected with a pointing block (8), a scale line (9) is provided at the top of the connecting ring (61), and a U-shaped shifting block (10) is slidably connected to one side of the L-shaped connecting plate (63), and the U-shaped shifting block (10) is fixedly connected to the Z-shaped push rod (66).
5. The air intake amount regulating device for a converter for vinyl chloride conversion according to claim 1, characterized in that: Sealing rings (11) are provided at equal intervals on the inner wall of the slope (4).
6. The air intake amount regulating device for a converter for vinyl chloride conversion according to claim 1, characterized in that: The conical block (3) is made of a high temperature resistant and wear resistant alloy material.
7. The air intake amount regulating device for a converter for vinyl chloride conversion according to claim 2, characterized in that: One end of the push rod (7) is fixedly connected to a cross-shaped slide rod (12), the inner wall of the air inlet pipe (1) is provided with a slide groove (13), and the cross-shaped slide rod (12) is slidably connected to the slide groove (13).