Preparation device of pesticide microemulsion

By designing a pesticide microemulsion configuration device including multiple shear heads and rotating mechanisms, the existing pesticide emulsifier has solved the problem of low efficiency in breaking the drug block and mixing the drug liquid, and achieves uniform mixing and efficient emulsification of the drug liquid.

CN222805186UActive Publication Date: 2025-04-29HENAN DECI YANGNONG BIOTECH CO LTD
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Patent Information

Application Number
CN202421794639.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-04-29
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing pesticide emulsifiers are inefficient in breaking the drug block and mixing the drug liquid, and high-speed rotation leads to unstable reaction kettle, affecting the efficacy and stability of the drug liquid.

Method used

A configuration device for pesticide microemulsion is designed, including a reactor, a heat exchange jacket, a stirring mechanism, a rotating mechanism and a transmission box. The device realizes the crushing of solid raw materials and the mixing of materials through multiple shear heads. The rotating motor drives the rotary drum and transmission box to ensure that the materials are mixed evenly.

Benefits of technology

This device can effectively break the medicinal blocks, ensure that the medicinal liquid is mixed evenly, improve the efficacy and stability of the medicinal liquid, shorten the emulsification time, and improve the emulsification efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of emulsifying equipment, and particularly relates to a pesticide microemulsion preparation device which comprises a reaction kettle, a heat exchange jacket, a stirring mechanism, a rotating mechanism and a transmission case, a horizontal bevel gear is arranged at the lower part of the stirring rod, a rotary drum sleeves the outer side of the upper part of the stirring rod, the shearing head comprises a shearing rod, a shearing knife and a shell, a vertical bevel gear is arranged on the shearing rod, the rotating mechanism comprises a rotating motor and a second gear, and the second gear is meshed with the first gear. The device is simple in structure, convenient to operate and suitable for emulsification of solid or liquid raw materials, medicine blocks can be effectively smashed through the shear knife, medicine liquid is evenly mixed, the efficacy and stability of the medicine liquid are guaranteed, the emulsification time is short, and the efficiency is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of emulsification equipment, and in particular relates to a pesticide microemulsion configuration device. Background Art

[0002] Pesticide emulsion in water is a commonly used pesticide formulation. It is a water-insoluble solution obtained by dissolving a water-insoluble liquid API in an organic solvent, or by dissolving a solid API in an organic solvent after being crushed. The solution is dispersed in water to form an environmentally friendly pesticide formulation, which has an opaque white emulsion appearance and is an oil-in-water (O / W) emulsion.

[0003] Pesticide emulsifier is a device that converts raw materials into finished drugs. The existing pesticide emulsifier is to set a high-speed rotating shear head in the reactor to break up the raw materials and then dissolve them in the solvent. During the use of the existing pesticide emulsifier, the drug blocks cannot be effectively broken up, and the drug liquid is not mixed evenly, which affects the effectiveness and stability of the drug liquid. The high-speed rotation causes shaking, which affects the stability of the reactor. The traditional process equipment has a long oil-water emulsification time and low efficiency, and it is urgent to design a pesticide emulsification device. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a pesticide microemulsion preparation device, comprising a reaction kettle, a heat exchange jacket, a stirring mechanism, a rotating mechanism and a transmission box.

[0005] The heat exchange jacket is arranged outside the reaction kettle, and the heat exchange jacket is provided with a medium inlet and a medium outlet.

[0006] The top surface and the bottom surface of the reactor are respectively provided with a feed inlet and a discharge outlet.

[0007] The stirring mechanism comprises a stirring motor, a first gear, a stirring rod and a shearing head. The stirring motor is arranged at the center of the outer top surface of the reactor. The stirring rod is connected to the output shaft of the stirring motor by transmission. A horizontal bevel gear is arranged at the lower part of the stirring rod, and the horizontal bevel gear is rotatably sealed and arranged in a transmission box. The transmission box is arranged at the lower end of the reactor. A rotating drum is sleeved on the upper part of the stirring rod, and the rotating drum is rotatably connected to the stirring rod. The top of the rotating drum is fixedly connected to the outer shell of the stirring motor. The rotating drum passes through the first gear arranged outside the reactor and the top surface of the reactor, and the bottom end of the rotating drum is fixedly connected to the transmission box. The first gear is fixedly connected to the rotating drum, and the rotating drum is rotatably sealed and connected to the reactor. The shearing head comprises a shearing rod, a shearing knife and an outer shell. The shearing rod is vertically arranged with the stirring rod, the shearing knife is rotatably connected to one end of the shearing rod, and small holes are evenly distributed on the outer shell. The outer shell cover is arranged on the outer side of the shearing knife and is fixedly connected to the shearing rod. The end of the shearing rod away from the shearing knife extends into the transmission box and is provided with a vertical bevel gear. The shearing rod is rotatably and sealably connected to the transmission box, and the vertical bevel gear and the horizontal bevel gear are meshed with each other.

[0008] The rotating mechanism includes a rotating motor and a second gear. The rotating motor is fixed to one side of the top surface of the reactor through a motor seat, and the second gear is sleeved on the output shaft of the rotating motor. The second gear is fixedly connected to the output shaft of the rotating motor, and the second gear is meshed with the first gear.

[0009] Furthermore, there are multiple shearing heads, and the multiple shearing heads work simultaneously to increase the emulsification rate of the pesticide.

[0010] Furthermore, an opening is provided in the shell near the side wall of the reactor for solid materials to enter the shell and be discharged through the small holes on the shell after being crushed by the shearing knife. The wear degree of the shearing knife can be checked regularly through the opening, which facilitates the replacement of the shearing knife.

[0011] Furthermore, a stirring paddle is provided on the side wall of the rotating drum, and the stirring paddle is arranged in the reactor to stir the materials in the reactor.

[0012] Furthermore, the rotating motor is a low-speed motor.

[0013] The utility model also includes other devices or components that can enable the pesticide microemulsion configuration device to be used normally, which are all conventional technical means in the art. In addition, the heat exchange jacket or shearing knife not limited in the utility model all adopt conventional technical means in the art.

[0014] The working principle of the utility model is that the device realizes the crushing of solid raw materials and the mixing of materials in the reactor through multiple shearing heads connected to the stirring rod, and the rotating motor drives the rotating drum and the transmission box to rotate, changing the position of the shearing heads, so as to promote uniform mixing of materials in various parts of the reactor.

[0015] The beneficial effects of the utility model are that the device has a simple structure, is easy to operate, is suitable for emulsification of solid or liquid raw materials, the medicine blocks can be effectively broken up by the shearing knife, and the medicine liquid is mixed evenly, which ensures the effectiveness and stability of the medicine liquid, and the emulsification time is short and the efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 It is a structural schematic diagram of the top of the reaction kettle in the utility model.

[0019] Figure 3 It is a partial enlarged view of the transmission box in the utility model. DETAILED DESCRIPTION

[0020] The present invention is described in detail below in conjunction with the drawings and specific embodiments in the embodiments of the present invention. The description here is only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention.

[0021] Example

[0022] like Figures 1 to 3 As shown, the utility model provides a pesticide microemulsion preparation device, which includes a reaction kettle 1, a heat exchange jacket 2, a stirring mechanism, a rotating mechanism and a transmission box 3.

[0023] The heat exchange jacket 2 is sleeved on the outside of the reactor 1 , and the heat exchange jacket 2 is provided with a medium inlet 4 and a medium outlet 5 .

[0024] The top surface and the bottom surface of the reactor 1 are respectively provided with a feed inlet 6 and a discharge outlet 7 .

[0025] The stirring mechanism includes a stirring motor 8, a first gear 9, a stirring rod 10 and a shearing head. The stirring motor 8 is arranged at the center of the outer top surface of the reactor 1. The stirring rod 10 is connected to the output shaft of the stirring motor 8 by transmission. A horizontal bevel gear 11 is arranged at the lower part of the stirring rod 10, and the horizontal bevel gear 11 is rotatably sealed and arranged in a transmission box 3. The transmission box 3 is arranged at the lower end of the reactor 1. A rotating drum 12 is sleeved on the upper part of the stirring rod 10, and the rotating drum 12 is rotatably connected to the stirring rod 10. The top end of the rotating drum 12 is fixedly connected to the outer shell of the stirring motor 8. The rotating drum 12 passes through the first gear 9 arranged outside the reactor 1 and the top surface of the reactor 1, and the rotating drum 12 The bottom end is fixedly connected to the transmission box 3, the first gear 9 is fixedly connected to the rotating drum 12, and the rotating drum 12 is rotatably and sealedly connected to the reactor 1; the shearing head includes a shearing rod 13, a shearing knife 14 and a shell 15, the shearing rod 13 is vertically arranged with the stirring rod 10, the shearing knife 14 is rotatably connected with one end of the shearing rod 13, small holes are evenly distributed on the shell 15, and the shell 15 is covered on the outside of the shearing knife 14 and is fixedly connected with the shearing rod 13, one end of the shearing rod 13 away from the shearing knife 14 extends into the transmission box 3 and is provided with a vertical bevel gear 16, the shearing rod 13 is rotatably and sealedly connected with the transmission box 3, and the vertical bevel gear 16 is meshed with the horizontal bevel gear 11.

[0026] The rotating mechanism includes a rotating motor 17 and a second gear 18. The rotating motor 17 is fixed to one side of the top surface of the reactor 1 through a motor seat, and the second gear 18 is sleeved on the output shaft of the rotating motor 17. The second gear 18 is fixedly connected to the output shaft of the rotating motor 17, and the second gear 18 is meshed with the first gear 9.

[0027] As a further measure of the present invention, there are two shearing heads, which work simultaneously to improve the emulsification rate of the pesticide; an opening 19 is provided on the outer shell 15 near the side wall of the reactor 1, so that solid materials can enter the outer shell 15, and are discharged through the small holes on the outer shell 15 after being crushed by the shearing knife 14, and the wear degree of the shearing knife 14 can be regularly checked through the opening 19, so that the shearing knife 14 can be replaced conveniently; a stirring paddle 20 is provided on the side wall of the rotating drum 12, and the stirring paddle 20 is arranged in the reactor 1 for stirring the materials in the reactor 1; the rotating motor 17 is a low-speed motor.

[0028] The working principle of the utility model is that the device realizes the crushing of solid raw materials and the mixing of materials in the reactor 1 through multiple shearing heads connected to the stirring rod, and the rotating motor 17 drives the rotating drum 12 and the transmission box 3 to rotate, changing the position of the shearing heads, so as to promote uniform mixing of materials in various parts of the reactor 1.

[0029] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A pesticide microemulsion preparation device, comprising a reaction kettle, a heat exchange jacket, a stirring mechanism, a rotating mechanism and a transmission box, characterized in that: The heat exchange jacket is arranged outside the reactor, and the heat exchange jacket is provided with a medium inlet and a medium outlet; The top surface and bottom surface of the reactor are respectively provided with a feed inlet and a discharge outlet; The stirring mechanism includes a stirring motor, a first gear, a stirring rod and a shearing head. The stirring motor is arranged at the center of the outer top surface of the reactor. The stirring rod is connected to the output shaft of the stirring motor by transmission. A horizontal bevel gear is arranged at the lower part of the stirring rod, and the horizontal bevel gear rotation seal is arranged in a transmission box. The transmission box is arranged at the lower end of the reactor. A rotating drum is sleeved on the upper part of the stirring rod, and the rotating drum is connected to the stirring rod by rotation. The top end of the rotating drum is fixedly connected to the outer shell of the stirring motor. The rotating drum passes through the first gear arranged outside the reactor and the top surface of the reactor. The bottom end of the rotating drum is fixedly connected to the transmission box, the first gear is fixedly connected to the rotating drum, and the rotating drum is rotatably and sealedly connected to the reactor; the shearing head comprises a shearing rod, a shearing knife and a shell, the shearing rod is vertically arranged with the stirring rod, the shearing knife is rotatably connected with one end of the shearing rod, small holes are evenly distributed on the shell, and the shell cover is arranged on the outside of the shearing knife and is fixedly connected with the shearing rod, the end of the shearing rod away from the shearing knife extends into the transmission box and is provided with a vertical bevel gear, the shearing rod is rotatably and sealedly connected with the transmission box, and the vertical bevel gear and the horizontal bevel gear are meshed with each other; The rotating mechanism includes a rotating motor and a second gear. The rotating motor is fixed to one side of the top surface of the reactor through a motor seat, and the second gear is sleeved on the output shaft of the rotating motor. The second gear is fixedly connected to the output shaft of the rotating motor, and the second gear is meshed with the first gear.

2. The pesticide microemulsion preparation device according to claim 1, characterized in that: The number of the shearing heads is multiple.

3. The pesticide microemulsion preparation device according to claim 1, characterized in that: The shell is provided with an opening in a direction close to the side wall of the reactor.

4. The pesticide microemulsion preparation device according to claim 1, characterized in that: The side wall of the rotating drum is provided with a stirring paddle, and the stirring paddle is arranged in the reaction kettle.

5. The pesticide microemulsion preparation device according to claim 1, characterized in that: The rotating motor is a low-speed motor.