Novel slurry iron removal device
By using the lock cover assembly and bidirectional locking cylinder in the slurry iron removal device, the problems of complex structure and high manufacturing cost of the existing device are solved, and the stable locking and good sealing of the iron removal assembly are achieved, and the iron removal efficiency and impurity removal effect are improved.
Patent Information
- Application Number
- CN202421604216.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing slurry iron removal device has a complex structure, and the cap closing mechanism is difficult to implement, with high accuracy requirements, resulting in high production and manufacturing costs and high maintenance costs.
A new type of slurry iron removal device is designed, and the iron removal assembly is locked and fixed to the iron removal tank using a locking cover assembly. The through grooves on the locking rod and strip block are stuck on the locking rod and bar block through the bidirectional locking cylinder and bracket driving block, thereby achieving stable locking and sealing of the iron removal assembly.
The simple locking and good sealing effect of the iron removal assembly is achieved, which reduces manufacturing costs and improves the iron removal efficiency and decomposition effect.
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Figure CN222805328U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of slurry magnetic impurity removal, and in particular to a novel slurry iron removal device. Background Art
[0002] At present, there are many styles of slurry iron removers on the market, mainly electromagnetic iron removers, flange-type permanent magnetic iron removers, and single-body permanent magnetic iron removers. Each type of slurry iron remover has its own advantages and disadvantages.
[0003] Among them, a single-body permanent magnetic iron remover is taken as an example for explanation. The single-body permanent magnetic iron remover adopts a narrow gap design, which includes a slurry tank body, a slurry flow pipeline is arranged in the slurry tank body, a detachable cover is sealed and connected to the slurry tank body, a magnetic rod is arranged in the slurry flow pipeline, the top end of the magnetic rod is fixed to the cover, and a narrow gap for the slurry to flow is formed between the magnetic rod and the slurry flow pipeline. When the slurry flows in the narrow gap, the magnetic rod can absorb the magnetic impurities (such as iron) of the slurry in the narrow gap. After a period of time, the staff removes the cover and the magnetic rod from the slurry tank body together, and removes the magnetic impurities on the surface of the magnetic rod. Although this method has high iron removal efficiency, it has the problems of small flow rate and difficulty in cleaning magnetic impurities.
[0004] Therefore, in order to improve production efficiency, many improved versions of iron removal equipment have appeared on the market. Generally, multiple slurry tanks connected in sequence are set up, and the principles of fluid mechanics are used to make the slurry pass through multiple slurry tanks in sequence to remove magnetic impurities in the slurry layer by layer, and the impurity removal effect is better.
[0005] For example, a Chinese patent with announcement number CN115228606B discloses a slurry impurity removal device and a slurry impurity removal method, wherein the slurry impurity removal device is connected in series to the slurry main pipeline, including a frame, a slurry tank body, a cover closing mechanism, a lifting mechanism and a power supply box, a plurality of slurry tank bodies are arranged side by side along the length direction of the frame, two adjacent slurry tank bodies are connected by a connecting pipe, the cover closing mechanism is arranged on the top of the plurality of slurry tank bodies, the lifting mechanism is arranged between the frame and the cover closing mechanism to push the cover closing mechanism close to or away from the slurry tank body, and the power supply box provides power for the slurry impurity removal device. This application arranges a plurality of slurry tank bodies connected in sequence, and utilizes the principle of fluid mechanics to make the slurry pass through the plurality of slurry tank bodies in sequence to remove the magnetic impurities in the slurry layer by layer, so as to achieve good impurity removal effect and high impurity removal efficiency.
[0006] However, the structural design of the device is relatively complex, especially the cover closing mechanism, which includes a support plate, a sealing cover, a rotating cover, a rotating seat, and a cover closing drive. The sealing cover, the rotating cover, the rotating seat and the cover closing drive are provided in multiple groups corresponding to the multiple slurry tank bodies and correspond one to one. The cover closing drive drives the rotating cover to close on the slurry tank body. The entire action process is difficult to implement during actual use. The cover closing mechanism requires high precision, resulting in high production and manufacturing costs and high subsequent maintenance costs.
[0007] To this end, our company has developed a magnetic impurity removal device with low manufacturing cost, large impurity removal flow rate and good effect. Utility Model Content
[0008] The purpose of the present application is to provide a new type of slurry iron removal device to solve the problems raised in the above background technology.
[0009] To achieve the above purpose, the present application provides a novel slurry iron removal device adopting the following technical solution:
[0010] A novel slurry iron removal device comprises a frame and an iron removal tank installed on the frame, the number of the iron removal tanks is multiple, the multiple iron removal tanks are arranged side by side and spaced on the frame, and two adjacent iron removal tanks are connected through a material tank, the iron removal tank is arranged with a top opening, and a port flange is fixed to the top of the iron removal tank, and the frame is also provided with an iron removal mechanism, the iron removal mechanism comprises a lifting plate, a lifting cylinder, an iron removal assembly and a locking cover assembly, the number of the lifting cylinders is set to two, the two lifting cylinders are symmetrically vertically fixed on the frame, the lifting plate is movably arranged on the top of the frame, and is moved by the lifting cylinder Cylinder driven, the number of the iron removal components is multiple, and the multiple iron removal components are respectively arranged on the top of the iron removal tank in a one-to-one correspondence, the iron removal components include a top cover flange, a suspension screw and a plurality of magnetic bars, the suspension screw is threadedly connected to the lifting plate, the top cover flange is connected to the bottom end of the suspension screw, and the plurality of magnetic bars are vertically and evenly fixed to the bottom of the top cover flange, the top cover flange can be matched and covered on the port flange, a group of two strip blocks are symmetrically arranged on both sides of the upper surface of the top cover flange, a wedge block is fixed on the strip block, and a locking rod is fixed to the position of the port flange corresponding to the strip block;
[0011] The locking cover assembly includes a two-way locking cylinder, a bracket and a pressure block. The two-way locking cylinder is fixed on the lifting plate. Brackets are respectively fixed on the two output rods of the two-way locking cylinder. Multiple pressure blocks are fixed on the bracket. The pressure blocks are arranged corresponding to the strip blocks. A vertical through groove is opened on the surface of the pressure block. The top inner wall of the through groove can be pressed on the wedge block, and the bottom inner wall of the through groove can contact the locking rod.
[0012] Preferably, a sliding block is fixed on the top of the pressing block, an optical axis is fixed on the bottom of the lifting plate in parallel with a position corresponding to the strip block, and the sliding block can slide along the optical axis.
[0013] By adopting the above technical solution, by providing an optical axis and a sliding block, and fixing the pressing block at the bottom of the sliding block, the pressing block can be made to run stably.
[0014] The number of the iron removal tanks is set to four, the number of the locking cover assemblies is set to two, the two iron removal tanks on the left side share one locking cover assembly, and the two iron removal tanks on the right side share another locking cover assembly.
[0015] The bottom wall of the through groove is semicircular, and the semicircular shape can fit with the locking rod.
[0016] Preferably, a screw pile is fixed in the middle of the top cover flange, and an internal thread connecting sleeve is connected between the screw pile and the suspension screw.
[0017] By adopting the above technical solution, the setting of the connecting sleeve can facilitate the connection of the top cover flange to the suspension screw and adjust the height position of the top cover flange as needed.
[0018] A slurry channel is arranged inside the iron removal tank, and the slurry channel includes an upper retaining frame, a lower retaining frame and a plurality of pipes, the pipes are arranged corresponding to the magnetic rods respectively, and the plurality of pipes are fixed by the upper retaining frame and the lower retaining frame, the upper retaining frame and the lower retaining frame are both sealed and fixed in the iron removal tank, the cavity inside the iron removal tank located at the top of the upper retaining frame is the upper accommodating chamber, and the cavity inside the iron removal tank located at the bottom of the lower retaining frame is the lower accommodating chamber.
[0019] To summarize, the present application includes at least one of the following beneficial technical effects: the new slurry iron removal device uses a locking cover assembly to lock and fix the iron removal assembly on the iron removal tank. The entire locking process is relatively simple, but has a good sealing effect and can meet the pressure of the slurry. The components used in the locking cover assembly are relatively conventional components with low manufacturing costs. The bracket is driven to move by shortening the bidirectional locking cylinder. The through groove on the bracket drives the pressure block to be stuck on the locking rod and the strip block. Under the pressure of the through groove, the wedge block on the strip block can pull and press the top cover flange and the iron removal tank together, thereby achieving a better sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the iron removal mechanism in the raised state in the embodiment of the present application.
[0021] Figure 2 It is a schematic diagram of the overall structure before the locking cover assembly in the embodiment of the present application is actuated.
[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of the iron removal tank in the embodiment of the present application.
[0023] Explanation of the reference numerals: 1. Frame; 2. De-ironing tank; 21. Upper retaining frame; 22. Lower retaining frame; 23. Pipeline; 24. Port flange; 3. De-ironing mechanism; 31. Lifting plate; 32. Lifting cylinder; 33. De-ironing assembly; 331. Top cover flange; 332. Suspension screw; 333. Magnetic rod; 334. Internal thread connecting sleeve; 34. Locking cover assembly; 341. Bar block; 3411. Wedge block; 342. Locking rod; 343. Two-way locking cylinder; 344. Bracket; 345. Pressing block; 3451. Through slot; 4. Slider; 5. Optical axis. DETAILED DESCRIPTION
[0024] The following is combined with Figure 1-3 This application is described in further detail.
[0025] The present application embodiment discloses a novel slurry iron removal device, which is connected in series to the slurry main pipeline 23, referring to Figure 1-2 , including a frame 1 and an iron removal tank 2 installed on the frame 1, the number of the iron removal tanks 2 is four, the four iron removal tanks 2 are arranged on the frame 1 in parallel and at intervals, and two adjacent iron removal tanks 2 are connected through a material tank, the iron removal tank 2 is arranged with a top opening, and a port flange 24 is fixed to the top of the iron removal tank 2, and an iron removal mechanism 3 is also arranged on the frame 1, the iron removal mechanism 3 includes a lifting plate 31, a lifting cylinder 32, an iron removal assembly 33 and a locking cover assembly 34, the number of the lifting cylinders 32 is set to two, the two lifting cylinders 32 are symmetrically and vertically fixed on the frame 1, the lifting plate 31 is movably arranged on the top of the frame 1, and is driven by the lifting cylinder 32, the number of the iron removal assemblies 33 is set to four, and the four iron removal assemblies 33 are respectively arranged on the top of the iron removal tank 2 in a one-to-one correspondence. The iron removal component 33 includes a top cover flange 331, a suspension screw 332 and a plurality of magnetic rods 333. The suspension screw 332 is threadedly connected to the lifting plate 31, and the top cover flange 331 is connected to the bottom end of the suspension screw 332. A screw pile is fixed in the middle of the top cover flange 331, and an internal thread connection sleeve 334 is connected between the screw pile and the suspension screw 332. The plurality of magnetic rods 333 are vertically and evenly fixed to the bottom of the top cover flange 331. The top cover flange 331 can be matched and covered on the port flange 24, and sealing gaskets are arranged on the two flange surfaces. A group of two strip blocks 341 are symmetrically arranged on both sides of the upper surface of the top cover flange 331, and a wedge block 3411 is fixed on the strip block 341. A locking rod 342 is fixed to the position of the port flange 24 corresponding to the strip block 341;
[0026] The number of locking cover assemblies 34 is set to two. The two iron removal tanks 2 located on the left side share one locking cover assembly 34, and the two iron removal tanks 2 located on the right side share another locking cover assembly 34. The locking cover assembly 34 includes a two-way locking cylinder 343, a bracket 344 and a pressure block 345. The two-way locking cylinder 343 is fixed on the lifting plate 31. The two output rods of the two-way locking cylinder 343 are respectively fixed with brackets 344. A plurality of pressure blocks 345 are fixed on the bracket 344. The pressure blocks 345 are arranged corresponding to the strip blocks 341. A vertically arranged through groove 3451 is opened on the surface of the pressure block 345. The top inner wall of the through groove 3451 can be pressed on the wedge block 3411, and the bottom inner wall of the through groove 3451 can contact the locking rod 342. The bottom wall of the through groove 3451 is semicircular, which can fit the locking rod 342.
[0027] Reference Figure 1 and Figure 2 A slider 4 is fixed on the top of the pressing block 345 , and an optical axis 5 is fixed parallel to the position of the bar block 341 at the bottom of the lifting plate 31 , and the slider 4 can slide along the optical axis 5 .
[0028] By providing the optical axis 5 and the slider 4 , the pressing block 345 is fixed at the bottom of the slider 4 , so that the pressing block 345 can run stably.
[0029] Reference Figure 3 A slurry channel is arranged inside the iron removal tank 2, and the slurry channel includes an upper retaining frame 21, a lower retaining frame 22 and a plurality of pipes 23. The pipes 23 are respectively arranged corresponding to the magnetic rods 333. The plurality of pipes 23 are fixed by the upper retaining frame 21 and the lower retaining frame 22. The upper retaining frame 21 and the lower retaining frame 22 are both sealed and fixed in the iron removal tank 2. The cavity inside the iron removal tank 2 located at the top of the upper retaining frame 21 is the upper accommodating chamber, and the cavity inside the iron removal tank 2 located at the bottom of the lower retaining frame 22 is the lower accommodating chamber.
[0030] The implementation principle of a new type of slurry iron removal device in the embodiment of the present application is:
[0031] During operation, the slurry flows through the slurry channels in the four iron removal tanks 2 respectively. During this process, the magnetic impurities in the slurry can be adsorbed by the magnetic rod 333. After the slurry passes through multiple iron removal tanks 2, the magnetic impurities in the slurry can be removed layer by layer, and the iron removal and impurity removal effect is good.
[0032] The locking cover assembly 34 is provided to facilitate cleaning of the magnetic rod 333. When impurities need to be cleaned, the bidirectional locking cylinder 343 of the locking cover assembly 34 extends to drive the bracket 344 away from the iron removal tank 2, thereby driving the pressing block 345 away from the locking rod 342 and the bar block 341. At this time, the lifting cylinders 32 on both sides extend to drive the lifting plate 31 to rise, and the lifting plate 31 drives the iron removal assembly 33 to rise, thereby facilitating cleaning of the surface of the magnetic rod 333.
[0033] After cleaning, the lifting cylinders 32 on both sides are shortened, driving the top cover flange 331 to press down on the port flange 24 on the top of the iron removal tank 2. Thereafter, the two-way locking cylinders 343 in the two locking cover assemblies 34 are shortened, driving the bracket 344 to move. The bracket 344 drives the through groove 3451 on the pressure block 345 to be stuck on the locking rod 342 and the strip block 341. Under the pressure of the through groove 3451, the wedge block 3411 on the strip block 341 can pull and press the top cover flange 331 and the iron removal tank 2 together, thereby playing a sealing role. The sealing effect is good and can meet the pressure of the slurry.
[0034] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A novel slurry iron removal device, comprising a frame (1) and an iron removal tank (2) mounted on the frame (1), wherein the number of the iron removal tanks (2) is multiple, the multiple iron removal tanks (2) are arranged side by side and spaced apart on the frame (1), and two adjacent iron removal tanks (2) are connected through a material tank, the iron removal tank (2) is arranged with an opening at the top, and a port flange (24) is fixed to the top of the iron removal tank (2), characterized in that: The frame (1) is also provided with an iron removal mechanism (3), the iron removal mechanism (3) comprising a lifting plate (31), a lifting cylinder (32), an iron removal component (33) and a locking cover component (34), the number of the lifting cylinders (32) being set to two, the two lifting cylinders (32) being symmetrically and vertically fixed on the frame (1), the lifting plate (31) being movably arranged on the top of the frame (1) and being driven by the lifting cylinder (32), the number of the iron removal components (33) being set to multiple, the multiple iron removal components (33) being respectively and one by one arranged on the top of the iron removal tank (2), the iron removal component (33) comprising a top cover flange (331), a suspension screw (332), and a locking cover component (34). The suspension screw (332) and a plurality of magnetic bars (333) are provided, wherein the suspension screw (332) is threadedly connected to the lifting plate (31), the top cover flange (331) is connected to the bottom end of the suspension screw (332), and the plurality of magnetic bars (333) are vertically and evenly fixed to the bottom of the top cover flange (331), the top cover flange (331) can be matched and covered on the port flange (24), a group of two bar blocks (341) are symmetrically arranged on both sides of the upper surface of the top cover flange (331), a wedge block (3411) is fixed on the bar block (341), and a locking rod (342) is fixed to the position of the port flange (24) corresponding to the bar block (341), The locking cover assembly (34) comprises a bidirectional locking cylinder (343), a bracket (344) and a pressure block (345); the bidirectional locking cylinder (343) is fixed on the lifting plate (31); the two output rods of the bidirectional locking cylinder (343) are respectively fixed with brackets (344); a plurality of pressure blocks (345) are fixed on the bracket (344); the pressure blocks (345) are arranged corresponding to the bar blocks (341); a vertically arranged through groove (3451) is provided on the surface of the pressure block (345); the top inner wall of the through groove (3451) can be pressed against the wedge block (3411); and the bottom inner wall of the through groove (3451) can contact the locking rod (342).
2. The novel slurry iron removal device according to claim 1 is characterized in that: A sliding block (4) is fixed on the top of the pressing block (345), an optical axis (5) is fixed parallel to the bottom of the lifting plate (31) at a position corresponding to the bar block (341), and the sliding block (4) can slide along the optical axis (5).
3. The novel slurry iron removal device according to claim 2 is characterized in that: The number of the iron removal tanks (2) is set to four, the number of the locking cover assemblies (34) is set to two, the two iron removal tanks (2) located on the left side share one locking cover assembly (34), and the two iron removal tanks (2) located on the right side share another locking cover assembly (34).
4. The novel slurry iron removal device according to claim 1 is characterized in that: The bottom wall of the through groove (3451) is semicircular, and the semicircular shape can fit with the locking rod (342).
5. The novel slurry iron removal device according to claim 1 is characterized in that: A screw pile is fixed in the middle of the top cover flange (331), and an internal thread connection sleeve (334) is connected between the screw pile and the suspension screw (332).
6. The novel slurry iron removal device according to any one of claims 1 to 5, characterized in that: A slurry channel is arranged inside the iron removal tank (2), and the slurry channel comprises an upper retaining frame (21), a lower retaining frame (22) and a plurality of pipes (23). The pipes (23) are arranged corresponding to the magnetic rods (333) respectively. The plurality of pipes (23) are fixed by the upper retaining frame (21) and the lower retaining frame (22). The upper retaining frame (21) and the lower retaining frame (22) are both sealed and fixed in the iron removal tank (2). The cavity inside the iron removal tank (2) located at the top of the upper retaining frame (21) is the upper accommodating chamber, and the cavity inside the iron removal tank (2) located at the bottom of the lower retaining frame (22) is the lower accommodating chamber.
Citation Information
Patent Citations
Slurry impurity removal device and method
CN115228606B