Appearance protection device for main roller of roller press

By using CCD detection device and buffering device in the roller press, the problem of dust and abnormal appearance of the pole sheet before entering the roller is solved, and timely detection and avoid defective pole sheets entering the main roller are achieved, reducing roller surface damage and saving time and cost.

CN222805793UActive Publication Date: 2025-04-29GUANGXI NEW-FORTUNE NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421406667.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-29
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In the rolling process, there are dust and abnormal appearance problems before the electrode sheet enters the roller, resulting in damage to the roller surface and affecting product quality. It is difficult for the prior art to detect and avoid defective electrode sheets entering the main roller in a timely manner.

Method used

A roller press main roller appearance protection device is designed, and a CCD detection device is used to detect the appearance defect of the electrode sheet, and a buffering device is added to increase the spacing between the unwinding and the main roller to prevent the defective electrode sheet from entering the main roller.

Benefits of technology

The CCD detection device detects the defects of the pole sheet in a timely manner, and the buffering device prevents the defective pole sheet from entering the main roller, reducing roller surface damage and saving time and cost.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222805793U_ABST
    Figure CN222805793U_ABST
Patent Text Reader

Abstract

The utility model relates to a roller press main roller appearance protection device which comprises a roller press, a positive / negative pole roll arranged on one side of the roller press, a tension roller arranged on the left side in the roller press, a CCD detection device arranged on the upper portion in the roller press, a light source arranged on the right side of the tension roller, and a traction roller arranged on the right side of the light source. A buffer device is arranged on the right side of the traction roller, a negative-pressure dust removal device is arranged in front of the lower part of the buffer device, and a computer screen display is arranged on one side of the roller press opposite to the positive / negative electrode roll; the device has the advantages that the structure is reasonable, the defect detection is performed by adopting the detection device, the cache device is added, timely shutdown is avoided, the time is saved, and the cost is low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of roller press main tools, and in particular relates to an appearance protection device for a main roller of a roller press. Background Art

[0002] At present, in the production process of the roller pressing process, a brush dust removal mechanism is used to clean the dust on the surface of the electrode before the electrode enters the roller. However, the abnormal appearance of the electrode caused by the scraping belt of the positive and negative electrode coating cannot be removed by the brush. The abnormal appearance of the electrode is too thick, which will cause damage to the roller surface and affect the product quality. If a CCD camera is installed separately, due to the fast running speed of the roller press (80m / min) and the short distance from unwinding to the main roller, the abnormal electrode cannot be avoided from entering the main roller due to insufficient distance from equipment identification to stopping operation. Therefore, it is very necessary to provide a main roller appearance protection device of a roller press with a reasonable structure, a detection device for defect detection, an additional cache device, avoiding the inability to stop in time, saving time and low cost. Summary of the invention

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a roller press main roller appearance protection device which has a reasonable structure, adopts a detection device for defect detection, adds a buffer device, avoids untimely shutdown, saves time and has low cost.

[0004] The purpose of the utility model is achieved as follows: a main roller appearance protection device for a roller press, which includes a roller press, a positive / negative pole coil is arranged on one side of the roller press, the positive / negative pole coil is arranged on a reeling device, a tension roller is arranged on the left side of the roller press, a CCD detection device is arranged on the top of the roller press, a light source is arranged on the right side of the tension roller, a traction roller is arranged on the right side of the light source, a cache device is arranged on the right side of the traction roller, a negative pressure dust removal device is arranged below and in front of the cache device, and a computer screen is arranged on the side of the roller press relative to the positive / negative pole coil.

[0005] The positive / negative electrode coil passes through the tension roller, the traction roller and the buffer device in sequence to reach the other side of the roller press.

[0006] The tension roller uses a magnetic powder brake to adjust the tension flatness of the pole pieces of the positive / negative pole rolls in real time, and the tension adjustment range is: 10~1000N.

[0007] The CCD detection device adopts a SOPHIA XO model ultra-low noise CCD camera to detect the appearance defects of the pole pieces of the positive / negative pole coils.

[0008] The traction roller adopts a non-bending roller structure driven by dual motors and pressed by hydraulic cylinders to achieve the movement of the pole pieces of the positive / negative pole rolls; the traction roller has a diameter of φ200mm.

[0009] The air bucket cylinder of the negative pressure dust removal device has a cylinder diameter of φ25mm and a stroke of 80mm.

[0010] The buffer device is composed of a plurality of buffer rollers arranged in an up-and-down cross pattern, thereby increasing the distance between the unwinding roller and the main roller.

[0011] The CCD detection device is electrically connected to a computer screen display to display the appearance of the electrode defect and store the image.

[0012] The beneficial effects of the utility model: the utility model is a main roller appearance protection device for a roller press. During use, the utility model adds a CCD detection device and a cache device in front of the roller. When foreign matter is detected on the pole piece, it can provide feedback to the equipment to alarm and shut down. Manual operation can prevent the roller surface from being damaged due to abnormal entry of the pole piece into the main roller. The utility model has the advantages of reasonable structure, use of a detection device for defect detection, addition of a cache device, avoidance of inability to shut down in time, time saving and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] In the figure: 1. positive / negative electrode coil 2, tension roller 3, CCD detection device 4, light source 5, traction roller 6, negative pressure dust removal device 7, buffer device 8, computer screen display. DETAILED DESCRIPTION

[0015] The utility model is further described below in conjunction with the accompanying drawings. Example

[0016] like Figure 1 As shown, a main roller appearance protection device for a roller press comprises a roller press, a positive / negative electrode coil 1 is arranged on one side of the roller press, the positive / negative electrode coil 1 is arranged on a reeling device, a tension roller 2 is arranged on the left side inside the roller press, a CCD detection device 3 is arranged on the upper part of the roller press, a light source 4 is arranged on the right side of the tension roller 2, a traction roller 5 is arranged on the right side of the light source 4, a cache device 7 is arranged on the right side of the traction roller 5, a negative pressure dust removal device 6 is arranged below and in front of the cache device 7, and a computer screen 8 is arranged on the side of the roller press relative to the positive / negative electrode coil 1.

[0017] In this embodiment, the utility model uses a CCD detection device to detect defects on the pole piece before it enters the roller, thereby preventing the roller surface from being damaged by defective pole pieces.

[0018] The utility model adds a buffer device to prevent the equipment from running too fast, causing the equipment to fail to stop in time after the CCD detection device identifies it, causing the defective pole piece to enter the main roller and cause damage to the roller surface;

[0019] The utility model can reduce the damage to the roller surface caused by foreign matter, thereby avoiding the need for a lot of time to deal with abnormal pole pieces or dismantling the roller to re-grind the coating and spend a lot of money;

[0020] The utility model can detect the pole piece defects before entering the roller, feed back alarm information to the equipment, and shut down the equipment, thereby avoiding the negative impact caused by the pole piece body defects through manual intervention.

[0021] The utility model is a main roller appearance protection device for a roller press. During use, the utility model adds a CCD detection device 3 and a buffer device 7 in front of the roller. When foreign matter is detected on the pole piece, feedback can be given to the equipment to alarm and shut down. Manual operation can prevent the roller surface from being damaged due to abnormal pole piece entering the main roller. The utility model has the advantages of reasonable structure, defect detection by detection device, addition of buffer device, avoidance of inability to shut down in time, time saving and low cost. Example

[0022] like Figure 1 As shown, a main roller appearance protection device for a roller press comprises a roller press, a positive / negative electrode coil 1 is arranged on one side of the roller press, the positive / negative electrode coil 1 is arranged on a reeling device, a tension roller 2 is arranged on the left side inside the roller press, a CCD detection device 3 is arranged on the upper part of the roller press, a light source 4 is arranged on the right side of the tension roller 2, a traction roller 5 is arranged on the right side of the light source 4, a cache device 7 is arranged on the right side of the traction roller 5, a negative pressure dust removal device 6 is arranged below and in front of the cache device 7, and a computer screen 8 is arranged on the side of the roller press relative to the positive / negative electrode coil 1.

[0023] The positive / negative electrode coil 1 passes through the tension roller 2, the traction roller 5 and the buffer device 7 in sequence to reach the other side of the roller press.

[0024] The tension roller 2 uses a magnetic powder brake to adjust the tension and flatness of the pole pieces of the positive / negative pole roll 1 in real time, and the tension adjustment range is: 10~1000N.

[0025] In this embodiment, the tension flatness of the pole piece during operation can be adjusted by the tension roller.

[0026] The CCD detection device 3 uses a SOPHIA XO model ultra-low noise CCD camera to detect the appearance defects of the electrode sheets of the positive / negative electrode coils 1.

[0027] In this embodiment, the appearance defects of the pole piece can be detected by a CCD camera; the intensity of the light source can be adjusted to match the detection accuracy of the CCD camera.

[0028] The traction roller 5 adopts a non-bending roller structure driven by dual motors and pressed by hydraulic cylinders to achieve the movement of the pole pieces of the positive / negative pole rolls; the traction roller 5 has a diameter of φ200mm.

[0029] In this embodiment, the traction roller provides power for the operation of the pole piece, thereby realizing the movement of the pole piece.

[0030] The air bucket cylinder of the negative pressure dust removal device 6 has a cylinder diameter of φ25mm and a stroke of 80mm.

[0031] In this embodiment, the negative pressure dust removal device removes dust inside the device through negative pressure to prevent dust from being introduced into the battery body and causing a short circuit in the battery cell.

[0032] The buffer device 7 is composed of a plurality of buffer rollers arranged in an up-and-down cross pattern, so as to increase the distance between the unwinding roller and the main roller.

[0033] In this embodiment, the buffer device increases the distance between the unwinding roller and the main roller to prevent the equipment from being unable to stop in time and causing damage to the roller surface after the CCD camera detects a defective pole piece.

[0034] The CCD detection device 3 is electrically connected to the computer screen 8 to display the appearance of the electrode defect and store the image.

[0035] The utility model is a main roller appearance protection device for a roller press. During use, the utility model adds a CCD detection device 3 and a buffer device 7 in front of the roller. When foreign matter is detected on the pole piece, feedback can be given to the equipment to alarm and shut down. Manual operation can prevent the roller surface from being damaged due to abnormal pole piece entering the main roller. The utility model has the advantages of reasonable structure, defect detection by detection device, addition of buffer device, avoidance of inability to shut down in time, time saving and low cost.

Claims

1. A roller press main roller appearance protection device, comprising a roller press, a positive / negative electrode coil is arranged on one side of the roller press, and the positive / negative electrode coil is arranged on a unwinding device, characterized in that: A tension roller is arranged on the left side inside the roller press, a CCD detection device is arranged on the upper part of the roller press, a light source is arranged on the right side of the tension roller, a traction roller is arranged on the right side of the light source, a cache device is arranged on the right side of the traction roller, a negative pressure dust removal device is arranged below and in front of the cache device, and a computer screen display is arranged on the side of the roller press opposite to the positive / negative electrode coil.

2. The main roller appearance protection device of a roller press according to claim 1 is characterized in that: The positive / negative electrode coil passes through the tension roller, the traction roller and the buffer device in sequence to reach the other side of the roller press.

3. The main roller appearance protection device of a roller press according to claim 1 is characterized in that: The tension roller uses a magnetic powder brake to adjust the tension flatness of the pole pieces of the positive / negative pole rolls in real time, and the tension adjustment range is: 10~1000N.

4. The main roller appearance protection device of a roller press according to claim 1 is characterized in that: The CCD detection device adopts a SOPHIA XO model ultra-low noise CCD camera to detect the appearance defects of the pole pieces of the positive / negative pole coils.

5. The main roller appearance protection device of a roller press according to claim 1 is characterized in that: The traction roller adopts a non-bending roller structure driven by dual motors and pressed by hydraulic cylinders to achieve the movement of the pole pieces of the positive / negative pole rolls; the traction roller has a diameter of φ200mm.

6. The main roller appearance protection device of a roller press according to claim 1 is characterized in that: The air bucket cylinder of the negative pressure dust removal device has a cylinder diameter of φ25mm and a stroke of 80mm.

7. The main roller appearance protection device of a roller press according to claim 1 is characterized in that: The buffer device is composed of a plurality of buffer rollers arranged in an up-and-down cross pattern, thereby increasing the distance between the unwinding roller and the main roller.

8. The main roller appearance protection device of a roller press according to claim 4 is characterized in that: The CCD detection device is electrically connected to a computer screen display to display the appearance of the electrode defect and store the image.