Double-cylinder shaping machine

By designing a twin-cylinder shaping machine, the coordination of the shaping mechanism and the support mechanism is used to achieve simultaneous shaping and rapid replacement of two workpieces, solving the problem of inefficient plastic shaping in the prior art and significantly improving work efficiency.

CN222805828UActive Publication Date: 2025-04-29ZHIJI TECH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421615274.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-29
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

After the existing plastic shaping machine completes the bushing, it is necessary to unfix the bushing, replace the new bushing and fix the new bushing, resulting in lower working efficiency.

Method used

A twin-cylinder plastic shaping machine is designed. Through the cooperation of the plastic shaping mechanism and the support mechanism, the simultaneous shaping and rapid replacement of the two workpieces is achieved, which shortens the time interval during the plastic shaping process.

Benefits of technology

It effectively improves work efficiency, shortens the time interval between two plastic surgery, and improves the efficiency of the plastic surgery process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bushing production, in particular to a double-cylinder shaping machine which comprises a supporting mechanism and a shaping mechanism used for shaping a workpiece, and the shaping mechanism is fixed above the supporting mechanism. By arranging the shaping mechanism, after workpieces are placed, the device is started to operate, a first motor and a second motor start to rotate forwards, the second motor drives a rotating rod to rotate clockwise so that the workpieces on the right side can be fixed, and the first motor rotates forwards so that a movable base and a shaping shaft can move rightwards; when the shaping shaft corresponds to the right-side workpiece, the first motor stops running, then the air cylinder drives the shaping shaft to shape the right-side workpiece, after the right-side workpiece is shaped, the air cylinder runs to drive the shaping shaft to return to the original position, then the first motor and the second motor rotate reversely, and the rotating rod rotates anticlockwise, so that the left-side workpiece is fixed; the moving seat moves leftwards to enable the shaping shaft to correspond to the left-side workpiece, and then the air cylinder drives the shaping shaft to move to shape the left-side workpiece.
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Description

Technical Field

[0001] The utility model relates to the technical field of bushing production, in particular to a double-cylinder shaping machine. Background Art

[0002] The bushing is a matching part used outside the mechanical parts to achieve the functions of sealing and wear protection. It refers to a ring sleeve that acts as a gasket. In the field of valve applications, the bushing is inside the valve cover and is generally made of corrosion-resistant materials such as polytetrafluoroethylene or graphite for sealing. The copper bushing is generally made by rolling a rectangular copper blank. After the bushing is formed by stamping and rolling, it is necessary to use a shaping machine to shape the inner circle of the bushing to improve the cylindrical accuracy of the bushing. During the shaping process, the bushing is fixed in the shaping mold, and the shaping shaft of the shaping machine reciprocates along the axis of the bushing. The shaping shaft is inserted into the bushing, and the outer circumference of the shaping shaft abuts against the inner circumference of the bushing. Under the expansion action of the shaping shaft, the outer circumference of the bushing abuts against the shaping mold, thereby completing the shaping process of the bushing.

[0003] After the existing shaping machine completes the shaping of the bushing, it is necessary to release the bushing, replace the new bushing and fix the new bushing before the next shaping operation can be carried out. The time interval between the two shaping operations is long, which will lead to relatively low work efficiency and needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a double-cylinder shaping machine in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A double-cylinder shaping machine includes a supporting mechanism and a shaping mechanism for shaping a workpiece, wherein the shaping mechanism is fixed above the supporting mechanism;

[0007] The shaping mechanism includes a fixed frame, a first motor is installed on the side of the fixed frame, a threaded rod is installed at the output end of the first motor, a movable seat is installed on the outside of the threaded rod, a vertical plate is fixed above the movable seat, a cylinder is fixed on the vertical plate, a shaping shaft is fixed at the telescopic end of the cylinder, a fixed component is installed above the fixed frame, the fixed component includes a placing table, a workpiece is installed on the placing table, a spring is installed above the placing table, a telescopic rod is arranged on the inner side of the spring, a lifting plate is fixed above the telescopic rod, a connecting rod is fixed on the lifting plate, an extrusion seat is fixed below the connecting rod, a bending rod is installed at the rear of the placing table, a fixed shell is installed at the end of the bending rod away from the placing table, a second motor is installed inside the fixed shell, a rotating shaft is fixed at the output end of the second motor, and a rotating rod is fixed in front of the rotating shaft.

[0008] Preferably, the supporting mechanism comprises a bottom plate, and the bottom block is fixed below the bottom plate.

[0009] Preferably, a buffer mechanism is installed on the shaping mechanism, and the buffer mechanism includes a threaded block, a mounting plate is fixed above the threaded block, and a buffer pad is fixed above the mounting plate.

[0010] Preferably, the bottom block is welded to the bottom plate, and the bottom block is made of stainless steel.

[0011] Preferably, the first motor is connected to the fixing frame by bolts, and the extrusion seat is welded to the connecting rod.

[0012] Preferably, the buffer pad is bonded to the mounting plate, and the buffer pad is made of rubber.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] By setting the shaping mechanism, when using the device, two workpieces are placed on the placing table, the device is started, the first motor and the second motor start to rotate forward, the second motor drives the rotating rod to rotate clockwise through the rotating shaft, the rotating rod rotates clockwise to squeeze the right lifting plate, the right lifting plate descends under the action of pressure, the right lifting plate drives the right extrusion seat to descend through the right connecting rod, the right spring and the right telescopic rod are compressed, the right extrusion seat descends to fix the right workpiece, the first motor drives the threaded rod to rotate forward, the threaded rod rotates forward to drive the moving seat to move right, and the shaping axis moves right accordingly, and when the shaping axis corresponds to the right workpiece One motor stops running, and then the cylinder starts to drive the shaping axis to move. The shaping axis moves and inserts into the right workpiece. The two shaping axes work together to shape the right workpiece. After the shaping of the right workpiece is completed, the cylinder starts to drive the shaping axis to return to its original position. Then the first motor and the second motor reverse, and the rotating rod rotates counterclockwise to fix the left workpiece. The moving seat moves to the left so that the shaping axis corresponds to the left workpiece. Then the cylinder drives the shaping axis to move to shape the left workpiece. During this process, the staff can replace the workpiece that has been shaped on the right. The above method can shorten the time interval between two shapings, effectively improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a structural schematic diagram of a double-cylinder shaping machine described in the utility model;

[0017] Figure 2 This is a front view of a double-cylinder shaping machine described in the utility model;

[0018] Figure 3 It is a structural schematic diagram of a movable seat in a double-cylinder shaping machine described in the utility model;

[0019] Figure 4 It is a left view of a placing table in a double-cylinder shaping machine described in the utility model;

[0020] Figure 5 It is an enlarged cross-sectional view of a lifting plate in a double-cylinder shaping machine described in the utility model.

[0021] The following are the descriptions of the reference numerals:

[0022] 1. Support mechanism; 101. Base plate; 102. Bottom block; 2. Shaping mechanism; 201. Fixed frame; 202. First motor; 203. Threaded rod; 204. Moving seat; 205. Vertical plate; 206. Cylinder; 207. Shaping axis; 208. Placement table; 209. Workpiece; 210. Spring; 211. Telescopic rod; 212. Lifting plate; 213. Connecting rod; 214. Extrusion seat; 215. Bending rod; 216. Fixed shell; 217. Second motor; 218. Rotating shaft; 219. Rotating rod; 3. Buffer mechanism; 301. Threaded block; 302. Mounting plate; 303. Buffer pad. DETAILED DESCRIPTION

[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0025] The utility model is further described below in conjunction with the accompanying drawings:

[0026] like Figure 1-Figure 5 As shown, a double-cylinder shaping machine includes a supporting mechanism 1 and a shaping mechanism 2 for shaping a workpiece 209 , wherein the shaping mechanism 2 is fixed above the supporting mechanism 1 .

[0027] In the utility model, the support mechanism 1 includes a bottom plate 101 and a bottom block 102. The bottom block 102 is fixed below the bottom plate 101. The bottom block 102 is welded to the bottom plate 101 and is made of stainless steel. The bottom plate 101 and the bottom block 102 work together to support the upper equipment.

[0028] In the utility model, the shaping mechanism 2 includes a fixed frame 201, a first motor 202, a threaded rod 203, a movable seat 204, a vertical plate 205, a cylinder 206, a shaping shaft 207, a placement table 208, a workpiece 209, a spring 210, a telescopic rod 211, a lifting plate 212, a connecting rod 213, an extrusion seat 214, a bending rod 215, a fixed shell 216, a second motor 217, a rotating shaft 218, and a rotating rod 219. The first motor 202 is mounted on the side of the fixed frame 201, the threaded rod 203 is mounted on the output end of the first motor 202, the movable seat 204 is mounted on the outside of the threaded rod 203, the vertical plate 205 is fixed above the movable seat 204, the cylinder 206 is fixed on the vertical plate 205, the shaping shaft 207 is fixed at the telescopic end of the cylinder 206, and the placement The platform 208 is installed above the fixed frame 201, the workpiece 209 is installed on the placement platform 208, the spring 210 is installed above the placement platform 208, the telescopic rod 211 is arranged on the inner side of the spring 210, the lifting plate 212 is fixed above the telescopic rod 211, the connecting rod 213 is fixed on the lifting plate 212, the extrusion seat 214 is fixed below the connecting rod 213, the bending rod 215 is installed at the rear of the placement platform 208, the fixed shell 216 is installed at the end of the bending rod 215 away from the placement platform 208, the second motor 217 is installed inside the fixed shell 216, the rotating shaft 218 is fixed at the output end of the second motor 217, and the rotating rod 219 is fixed at the front of the rotating shaft 218; the first motor 202 is connected to the fixed frame 201 by bolts, and the extrusion seat 214 is welded to the connecting rod 213;When using the device, two workpieces 209 are placed on the placement table 208, and the device is started to run. The first motor 202 and the second motor 217 start to rotate forward, and the second motor 217 drives the rotating rod 219 to rotate clockwise through the rotating shaft 218. The rotating rod 219 rotates clockwise to squeeze the right lifting plate 212, and the right lifting plate 212 descends under the action of pressure. The right lifting plate 212 drives the right extrusion seat 214 to descend through the right connecting rod 213, the right spring 210 and the right telescopic rod 211 are compressed, and the right extrusion seat 214 descends to fix the right workpiece 209. The operation of the first motor 202 drives the threaded rod 203 to rotate forward, and the threaded rod 203 rotates forward to drive the moving seat 204 to move right, and the shaping shaft 207 moves right accordingly. When the shaping shaft 207 corresponds to the right workpiece 209, the The first motor 202 stops running, and then the cylinder 206 drives the shaping shaft 207 to move, and the shaping shaft 207 moves to insert the right workpiece 209. The two shaping shafts 207 work together to shape the right workpiece 209. After the shaping of the right workpiece 209 is completed, the cylinder 206 drives the shaping shaft 207 to return to its original position, and then the first motor 202 and the second motor 217 are reversed, and the rotating rod 219 rotates counterclockwise to fix the left workpiece 209. The moving seat 204 moves to the left so that the shaping shaft 207 corresponds to the left workpiece 209. Then the cylinder 206 drives the shaping shaft 207 to move and shape the left workpiece 209. In this process, the staff can replace the workpiece 209 that has been shaped on the right side. The above method can shorten the time interval between two shapings, effectively improving the work efficiency. ;

[0029] In the utility model, a buffer mechanism 3 is installed on the shaping mechanism 2, and the buffer mechanism 3 includes a threaded block 301, a mounting disk 302, and a buffer pad 303. The mounting disk 302 is fixed above the threaded block 301, and the buffer pad 303 is fixed above the mounting disk 302; the buffer pad 303 is bonded to the mounting disk 302, and the material of the buffer pad 303 is rubber; the setting of the buffer pad 303 can avoid collision between the rotating rod 219 and the lifting plate 212, thereby effectively extending the service life of the components.

[0030] In the above structure: when using the device, two workpieces 209 are placed on the placement table 208, the device is started, the first motor 202 and the second motor 217 start to rotate forward, the second motor 217 drives the rotating rod 219 to rotate clockwise through the rotating shaft 218, the rotating rod 219 rotates clockwise to squeeze the right buffer pad 303, the right lifting plate 212 descends under the action of pressure, the right lifting plate 212 drives the right extrusion seat 214 to descend through the right connecting rod 213, the right spring 210 and the right telescopic rod 211 are compressed, the right extrusion seat 214 descends to fix the right workpiece 209, the first motor 202 runs to drive the threaded rod 203 to rotate forward, the threaded rod 203 rotates forward to drive the moving seat 204 to move to the right, and the shaping shaft 207 moves to the right accordingly. When the shaping shaft 207 corresponds to the right workpiece 209, the first motor 202 stops running, and then the cylinder 206 runs to drive the shaping shaft 207 to move, and the shaping shaft 207 moves to insert into the right workpiece 209, and the two shaping shafts 207 work together to shape the right workpiece 209. After the shaping of the right workpiece 209 is completed, the cylinder 206 runs to drive the shaping shaft 207 to return to its original position, and then the first motor 202 and the second motor 217 reverse, and the rotating rod 219 rotates counterclockwise to fix the left workpiece 209, and the moving seat 204 moves to the left to make the shaping shaft 207 correspond to the left workpiece 209, and then the cylinder 206 drives the shaping shaft 207 to move to shape the left workpiece 209. During this process, the staff can replace the workpiece 209 on the right that has been shaped.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A double-cylinder shaping machine, comprising a supporting mechanism (1), characterized in that: It also includes a shaping mechanism (2) for shaping the workpiece (209), wherein the shaping mechanism (2) is fixed above the supporting mechanism (1); The shaping mechanism (2) comprises a fixed frame (201), a first motor (202) is mounted on a side of the fixed frame (201), a threaded rod (203) is mounted on an output end of the first motor (202), a movable seat (204) is mounted on an outer side of the threaded rod (203), a vertical plate (205) is fixed above the movable seat (204), a cylinder (206) is fixed on the vertical plate (205), a shaping shaft (207) is fixed at the telescopic end of the cylinder (206), a fixed component is mounted above the fixed frame (201), the fixed component comprises a placing table (208), a workpiece (209) is mounted on the placing table (208), and a spring (210) is mounted on the placing table (208). A telescopic rod (211) is arranged on the upper side of the placing platform (208), the telescopic rod (211) is arranged on the inner side of the spring (210), the lifting plate (212) is fixed on the upper side of the telescopic rod (211), the connecting rod (213) is fixed on the lifting plate (212), the extrusion seat (214) is fixed under the connecting rod (213), the bending rod (215) is installed on the rear part of the placing platform (208), the fixing shell (216) is installed on the end of the bending rod (215) away from the placing platform (208), the second motor (217) is installed inside the fixing shell (216), the rotating shaft (218) is fixed on the output end of the second motor (217), and the rotating rod (219) is fixed on the front part of the rotating shaft (218).

2. A double-cylinder shaping machine according to claim 1, characterized in that: The support mechanism (1) comprises a bottom plate (101), and a bottom block (102) is fixed below the bottom plate (101).

3. A double-cylinder shaping machine according to claim 2, characterized in that: A buffer mechanism (3) is installed on the shaping mechanism (2), and the buffer mechanism (3) comprises a threaded block (301), a mounting plate (302) fixed above the threaded block (301), and a buffer pad (303) fixed above the mounting plate (302).

4. A double-cylinder shaping machine according to claim 2, characterized in that: The bottom block (102) is welded to the bottom plate (101), and the bottom block (102) is made of stainless steel.

5. A double-cylinder shaping machine according to claim 1, characterized in that: The first motor (202) is connected to the fixing frame (201) via bolts, and the extrusion seat (214) is welded to the connecting rod (213).

6. A double-cylinder shaping machine according to claim 3, characterized in that: The buffer pad (303) is bonded to the mounting plate (302), and the buffer pad (303) is made of rubber.