Efficient punching machine
By designing a rotary seat and gear system on a high-efficiency punching machine, rotary punching operations of multiple molds and products are realized, and the mold is kept away from the punching structure when loading and unloading, the problem of low production efficiency caused by long mold reset time in the prior art is solved, the production efficiency of the punching machine is significantly improved, and the cleaning and collection of molds and product surfaces is realized.
Patent Information
- Application Number
- CN202421635783.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing high-efficiency punching machines have a longer mold reset time after completing the punching operation, resulting in lower production efficiency.
A high-efficiency punching machine is designed to realize rotary punching operations of multiple molds and products through the coordination of workbench, fixed seat, support frame, rotary seat, mold, ring gear, first motor, gear and punching device, and keep the mold away from the punching structure during loading and unloading operations, thereby improving production efficiency.
This design can keep the mold away from the punching structure during loading and unloading operations, significantly improve production efficiency, and realize the cleaning and collection of debris on the mold and product surfaces through the cooperation of electric telescopic rods, adsorption devices and cleaning soft brushes.
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Figure CN222805918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machines, in particular to a high-efficiency punching machine. Background Art
[0002] A punch press is a stamping press. In national production, the stamping process has the advantages of saving materials and energy, high efficiency, low technical requirements for operators, and the ability to produce products that cannot be achieved by mechanical processing through various mold applications. Therefore, its use is becoming more and more extensive.
[0003] The Chinese utility model application number is CN202220124087.3, in particular, a fully automatic and efficient punching machine, including a punching table, a puncher is arranged on the upper end surface of the punching table, a motor frame is arranged on one side end surface of the punching table, and a first motor is arranged inside the motor frame. Through the first motor, the threaded rod can be driven to rotate so that the sleeve member on the threaded rod drives the second slide bar and the mold assembly to move forward and backward, and the second motor can drive the transmission belt to rotate through the pulley so that the mold assembly moves left and right along the second slide bar, so that when placing the device to be punched, the mold assembly can be moved out of the dangerous range under the puncher, making the operation safer, and the position of the mold assembly under the puncher can be quickly adjusted to facilitate mobile positioning, but the device still has some shortcomings during use: the device drives the mold to move away from the bottom of the puncher through the motor, so that the staff is safer when working, but it takes a long time to reset the mold through the motor when completing the punching operation, resulting in low production efficiency. Utility Model Content
[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0005] Therefore, one purpose of the utility model is to provide a high-efficiency punching machine to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.
[0006] In order to achieve the above-mentioned purpose, an embodiment of one aspect of the utility model provides a high-efficiency punching machine, including a workbench, a fixed seat and a support frame are fixedly installed on the top of the workbench, a rotating seat is rotatably connected to the surface of the fixed seat, a plurality of molds are fixedly installed on the top of the rotating seat, a punching hole is opened on the inner wall of the mold, a gear ring is fixedly installed on the surface of the rotating seat, a first motor is arranged at the bottom of the workbench, a gear meshing with the gear ring is fixedly installed on one end of the output shaft of the first motor, and a punching device is arranged at one end of the support frame. The technical effect achieved by adopting the above scheme is: by placing the product inside the mold, and then the first motor drives the gear to rotate, and then the rotation of the gear rotates the rotating seat through the matching gear ring, the rotation of the rotating seat drives the mold on which the product is placed to move to the bottom of the punching device, and then the punching device performs a punching operation on the product, and at the same time, the rotation of the rotating seat causes other molds to move and continuously place products in the new mold, which can drive multiple molds and products to perform rotary punching operations, and can keep the mold away from the punching structure during loading and unloading operations, and can make the production efficiency faster.
[0007] Preferably, any of the above schemes is that the fixed seat is T-shaped, a plurality of the mold circles are equidistantly distributed on the surface of the rotating seat, the support frame is L-shaped, a bracket is fixedly installed on the bottom of the workbench, and a first motor is fixedly installed on one side of the bracket. The technical effect achieved by adopting the above scheme is that the fixed seat can limit the rotating seat when it rotates around its surface, so that the rotating seat can rotate more stably.
[0008] Preferably, any of the above schemes comprises a first hole body and a second hole body, the first hole body is connected to the second hole body, the diameter of the second hole body is larger than the diameter of the first hole body, and the second hole body passes through the bottom of the rotating seat. The technical effect achieved by adopting the above scheme is: after the punching operation of the product is completed, the waste punched out can pass through the first hole body into the interior of the second hole body for collection operation.
[0009] Preferably, any of the above schemes is that a collecting hole is opened on the surface of the workbench, and a collecting box is fixedly installed on the bottom of the workbench, and the collecting hole is connected to the collecting box. The technical effect achieved by adopting the above scheme is that the waste located inside the second hole body can pass through the collecting hole into the collecting box for collection, thereby facilitating subsequent processing.
[0010] Preferably, any of the above schemes is that the punching device includes a cylinder, which is fixedly mounted on the top of the support frame, a lifting plate is fixedly mounted on one end of the cylinder output shaft, and a punching head is provided at the bottom of the lifting plate. The technical effect achieved by adopting the above scheme is: the lifting plate is driven to descend by the cylinder operation, and then the punching head is descended to cooperate with the punching to perform punching operations on the product.
[0011] Preferably, a mounting frame is fixedly mounted on the top of the workbench, an electric telescopic rod and an adsorption device are fixedly mounted on the top of the mounting frame, a cover body is fixedly mounted on one end of the output shaft of the electric telescopic rod, and an adsorption head extending into the cover body is provided at the bottom of the adsorption device. The technical effect achieved by adopting the above scheme is: the cover body is driven to descend by the operation of the electric telescopic rod, thereby covering the mold, and then the adsorption device operates to adsorb the debris through the adsorption head, and the pipe of the adsorption device is a hose.
[0012] Preferably, any of the above schemes is that a second motor is fixedly mounted on the inner wall of the cover body, a rotating plate is fixedly mounted on one end of the output shaft of the second motor, and a cleaning soft brush is fixedly mounted on the bottom of the rotating plate. The technical effect achieved by adopting the above scheme is: the cover body is lowered and then the second motor operates to drive the cleaning soft brush to rotate for cleaning, thereby achieving a better cleaning effect.
[0013] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0014] 1. This kind of high-efficiency punching machine can drive multiple molds and products to perform rotary punching operations through the cooperation between the workbench, the fixed seat, the support frame, the rotating seat, the mold, the punching, the gear ring, the first motor, the gear and the punching device. It can keep the mold away from the punching structure during loading and unloading operations and make the production efficiency faster.
[0015] 2. This kind of high-efficiency punching machine can clean and collect some debris attached to the mold and the surface of the product after completing the punching operation through the cooperation between the electric telescopic rod, the floating device, the cover body, the adsorption head, the second motor, the rotating plate and the cleaning soft brush. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the first perspective of the embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the first embodiment of the utility model from a second viewing angle;
[0018] Figure 3 This is the first embodiment of the utility model Figure 2 A schematic diagram of the structure at A;
[0019] Figure 4 This is a schematic diagram of the structure of the first embodiment of the utility model from a third viewing angle;
[0020] Figure 5 This is the first embodiment of the utility model Figure 4 Schematic diagram of the structure at point B.
[0021] Wherein: 1-workbench, 2-fixed seat, 3-support frame, 4-rotating seat, 5-mold, 6-punching, 601-first hole body, 602-second hole body, 7-gear ring, 8-first motor, 9-gear, 10-punching device, 1001-cylinder, 1002-lifting plate, 1003-punching head, 11-bracket, 12-collecting hole, 13-collecting box, 14-mounting frame, 15-electric telescopic rod, 16-adsorption device, 17-cover body, 18-adsorption head, 19-second motor, 20-rotating plate, 21-cleaning soft brush. DETAILED DESCRIPTION
[0022] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0023] Embodiment 1: Figures 1 to 5 As shown, a high-efficiency punching machine includes a workbench 1, a fixed seat 2 and a support frame 3 are fixedly installed on the top of the workbench 1, a rotating seat 4 is rotatably connected to the surface of the fixed seat 2, a plurality of molds 5 are fixedly installed on the top of the rotating seat 4, a punching hole 6 is opened on the inner wall of the mold 5, a gear ring 7 is fixedly installed on the surface of the rotating seat 4, a first motor 8 is arranged at the bottom of the workbench 1, a gear 9 meshing with the gear ring 7 is fixedly installed on one end of the output shaft of the first motor 8, and a punching device 10 is arranged at one end of the support frame 3. By placing the product inside the mold 5, the first motor 8 drives the gear 9 to rotate, and then the rotation of the gear 9 rotates the rotating seat 4 through the matching gear ring 7, the rotation of the rotating seat 4 drives the mold 5 on which the product is placed to move to the bottom of the punching device 10, and then the punching device 10 punches the product, and at the same time, the rotation of the rotating seat 4 causes other molds 5 to move and continuously place products into the new mold 5, which can drive multiple molds 5 and products to perform rotational punching operations, and can keep the mold 5 away from the punching structure during loading and unloading operations, and can make the production efficiency faster.
[0024] As an optional technical solution of the present utility model, the fixed seat 2 is T-shaped, a number of molds 5 are equidistantly distributed on the surface of the rotating seat 4, the support frame 3 is L-shaped, a bracket 11 is fixedly installed at the bottom of the workbench 1, and a first motor 8 is fixedly installed on one side of the bracket 11. The fixed seat 2 can limit the rotating seat 4 when it rotates around its surface, so that the rotating seat 4 can rotate more stably.
[0025] As an optional technical solution of the utility model, the punching hole 6 includes a first hole body 601 and a second hole body 602. The first hole body 601 is connected to the second hole body 602. The diameter of the second hole body 602 is larger than the diameter of the first hole body 601. The second hole body 602 passes through the bottom of the rotating seat 4. Through the first hole body 601 and the second hole body 602, after the punching operation of the product is completed, the waste punched out can pass through the first hole body 601 into the interior of the second hole body 602 for collection.
[0026] As an optional technical solution of the utility model, a collecting hole 12 is opened on the surface of the workbench 1, and a collecting box 13 is fixedly installed on the bottom of the workbench 1. The collecting hole 12 is connected to the collecting box 13. Through the collecting hole 12, the waste located inside the second hole body 602 can enter the collecting box 13 through the collecting hole for collection, thereby facilitating subsequent processing.
[0027] As an optional technical solution of the utility model, the punching device 10 includes a cylinder 1001, which is fixedly installed on the top of the support frame 3. A lifting plate 1002 is fixedly installed on one end of the output shaft of the cylinder 1001. A punching head 1003 is provided at the bottom of the lifting plate 1002. The lifting plate 1002 is driven down by the operation of the cylinder 1001, and then the punching head 1003 is lowered to cooperate with the punching 6 to punch the product.
[0028] As an optional technical solution of the utility model, a mounting frame 14 is fixedly installed on the top of the workbench 1, and an electric telescopic rod 15 and an adsorption device 16 are fixedly installed on the top of the mounting frame 14. A cover body 17 is fixedly installed on one end of the output shaft of the electric telescopic rod 15. A suction head 18 extending into the interior of the cover body 17 is provided at the bottom of the adsorption device 16. The cover body 17 is driven down by the operation of the electric telescopic rod 15 to cover the mold 5, and then the adsorption device 16 operates to adsorb the debris through the suction head 18. The pipe of the adsorption device 16 is a hose.
[0029] As an optional technical solution of the present invention, a second motor 19 is fixedly installed on the inner wall of the cover body 17, a rotating plate 20 is fixedly installed on one end of the output shaft of the second motor 19, and a cleaning soft brush 21 is fixedly installed on the bottom of the rotating plate 20. The cover body 17 is lowered and then the second motor 19 operates to drive the cleaning soft brush 21 to rotate for cleaning, thereby achieving a better cleaning effect.
[0030] A high-efficiency punching machine has the following working principle: by placing the product inside the mold 5, the first motor 8 drives the gear 9 to rotate, and then the rotation of the gear 9 causes the rotating seat 4 to rotate through the matching gear ring 7, and the rotation of the rotating seat 4 drives the mold 5 on which the product is placed to move to the bottom of the punching device 10, and then the punching device 10 operates to punch the product, and at the same time, the rotation of the rotating seat 4 causes other molds 5 to move and continuously place products into the new mold 5, which can drive multiple molds 5 and products to perform rotary punching operations, and can keep the mold 5 away from the punching structure during loading and unloading operations, and can also make the production efficiency faster.
[0031] To sum up, the high-efficiency punching machine, through the cooperation among the workbench 1, the fixed seat 2, the support frame 3, the rotating seat 4, the mold 5, the punch 6, the gear ring 7, the first motor 8, the gear 9 and the punching device 11, can drive multiple molds 5 and products to perform rotary punching operations, and can keep the mold 5 away from the punching structure during loading and unloading operations, and at the same time can make the production efficiency faster. Through the cooperation among the electric telescopic rod 15, the floating device 16, the cover body 17, the adsorption head 18, the second motor 19, the rotating plate 20 and the cleaning soft brush 21, the mold 5 and some debris attached to the surface of the product can be cleaned and collected after the punching operation is completed.
[0032] Embodiment 2 is a high-efficiency punching machine. In this embodiment, a sealing block is fixedly installed on the bottom of the cover body 17 on the basis of the above embodiment. The sealing block can increase the sealing effect between the cover body 17 and the rotating seat 4.
Claims
1. A high-efficiency punching machine, comprising a workbench (1), characterized in that: A fixed seat (2) and a support frame (3) are fixedly installed on the top of the workbench (1); a rotating seat (4) is rotatably connected to the surface of the fixed seat (2); a plurality of molds (5) are fixedly installed on the top of the rotating seat (4); a punching hole (6) is provided on the inner wall of the mold (5); a gear ring (7) is fixedly installed on the surface of the rotating seat (4); a first motor (8) is arranged at the bottom of the workbench (1); a gear (9) meshing with the gear ring (7) is fixedly installed at one end of the output shaft of the first motor (8); and a punching device (10) is arranged at one end of the support frame (3).
2. A high-efficiency punching machine according to claim 1, characterized in that: The fixed seat (2) is in a T-shape, a plurality of the molds (5) are equidistantly distributed on the surface of the rotating seat (4) at a circumference, the support frame (3) is in an L-shape, a bracket (11) is fixedly mounted on the bottom of the workbench (1), and a first motor (8) is fixedly mounted on one side of the bracket (11).
3. A high-efficiency punching machine according to claim 2, characterized in that: The punching hole (6) comprises a first hole body (601) and a second hole body (602), the first hole body (601) is connected to the second hole body (602), the diameter of the second hole body (602) is larger than the diameter of the first hole body (601), and the second hole body (602) passes through the bottom of the rotating seat (4).
4. A high-efficiency punching machine according to claim 3, characterized in that: A collecting hole (12) is provided on the surface of the workbench (1), a collecting box (13) is fixedly mounted on the bottom of the workbench (1), and the collecting hole (12) is in communication with the collecting box (13).
5. A high-efficiency punching machine according to claim 4, characterized in that: The punching device (10) comprises a cylinder (1001), wherein the cylinder (1001) is fixedly mounted on the top of a support frame (3), a lifting plate (1002) is fixedly mounted on one end of an output shaft of the cylinder (1001), and a punching head (1003) is arranged at the bottom of the lifting plate (1002).
6. A high-efficiency punching machine according to claim 5, characterized in that: A mounting frame (14) is fixedly mounted on the top of the workbench (1), an electric telescopic rod (15) and an adsorption device (16) are fixedly mounted on the top of the mounting frame (14), a cover body (17) is fixedly mounted on one end of the output shaft of the electric telescopic rod (15), and an adsorption head (18) extending into the interior of the cover body (17) is provided at the bottom of the adsorption device (16).
7. A high-efficiency punching machine according to claim 6, characterized in that: A second motor (19) is fixedly mounted on the inner wall of the cover body (17), a rotating plate (20) is fixedly mounted on one end of the output shaft of the second motor (19), and a cleaning soft brush (21) is fixedly mounted on the bottom of the rotating plate (20).
Citation Information
Patent Citations
Full-automatic efficient punching machine
CN217528847U