Anti-deformation auxiliary jig for thin-wall plastic part machining
By designing anti-deformation auxiliary fixtures, the spacing adjustment of the bidirectional screw and slider and the protection mechanism of auxiliary components are used to solve the problem of deformation and fracture of thin-walled plastic parts during processing, achieving higher processing yield and device stability.
Patent Information
- Application Number
- CN202421287548.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-06
AI Technical Summary
When processing thin-walled plastic parts, it is easy to deform or break due to special shape and thin side walls, increasing the production failure rate.
A deformation-proof auxiliary fixture is designed, including a base plate, mounting frame, bidirectional screw, slider and auxiliary assembly. By adjusting the spacing between the bidirectional screw and slider, stable restriction of clamping of the machining parts is achieved, and protection and cleaning is carried out through the partitioning parts and blowing mechanism on the auxiliary assembly.
It effectively avoids deformation and breakage of thin-walled plastic parts during processing, reduces production failure rate, and improves processing yield rate and device operation stability.
Smart Images

Figure CN222806547U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thin-wall plastic parts processing, in particular to an anti-deformation auxiliary fixture for thin-wall plastic parts processing. Background Art
[0002] Plastic parts refer to various parts made of plastic materials, which have the characteristics of light weight, short molding cycle, and high molding precision. They can be widely used in different fields such as home appliances, automobiles, electronics, and medical devices. Plastic parts are divided into injection molded parts, blow molded parts, extrusion molded parts, plastic injection molded parts, and plastic welded parts. At present, when processing special-shaped plastic parts, it is necessary to use a lathe to process them. During the turning process, due to the special shape of the plastic parts, the side walls of the plastic parts are thinner during processing. This will cause the plastic parts to deform or break during processing, which will increase the production failure rate of plastic parts. Therefore, it is necessary to provide an anti-deformation auxiliary fixture for processing thin-walled plastic parts to solve the above technical problems. Utility Model Content
[0003] The utility model aims to provide an anti-deformation auxiliary jig for processing thin-walled plastic parts, so as to solve the problems raised in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0005] A deformation-proof auxiliary jig for processing thin-walled plastic parts, comprising a base plate and a mounting frame; two mounting plates are symmetrically fixedly installed on the upper surface of the base plate, a bidirectional screw rod is rotatably connected between the two mounting plates, one end of the bidirectional screw rod passes through the side wall of the mounting plate and a hand wheel is fixedly installed, two sliding rods are arranged on both sides of the bidirectional screw rod, and the two ends of the two sliding rods are respectively fixedly connected to the side walls of the two mounting plates, both ends of the bidirectional screw rod are threadedly connected to sliders, the two ends of the two sliders are respectively slidably connected to the two sliding rods, and the bottom ends of the two sliders are slidably connected to the top end of the base plate, and the mounting frame is fixed. Installed on one side of the top of one of the sliders, a working motor is fixedly installed on one side of the top of the mounting frame, support frames are fixedly installed on the tops of the two sliders, one of the support frames is rotatably connected to a rotating seat at the top, and a fixed seat is fixedly installed on the top of the other support frame, the output end of the working motor is fixedly connected to one end of the synchronous pulley assembly, and the other end of the synchronous pulley assembly is fixedly connected to one end of the rotating seat, an auxiliary component is installed on one side of the rotating seat, and the end of the auxiliary component away from the rotating seat is fixedly connected to one side of the fixed seat, and a workpiece body is inserted between the auxiliary components.
[0006] A further improvement of the technical solution of the utility model is that: currently, when processing special-shaped plastic parts, it is necessary to use a lathe to process them. In the process of turning, due to the special shape of the plastic parts, the side walls of the plastic parts are thinner during processing. This will cause the plastic parts to deform or break during processing, which will increase the production failure rate of the plastic parts. In this solution, the staff drives the bidirectional screw rod to rotate by turning the hand wheel, and then adjusts the spacing between the sliders, so that the workpiece body to be processed is inserted into the inside of the auxiliary component, and then the bidirectional screw rod is used to adjust the slider spacing, so that the auxiliary component can limit and clamp the workpiece body, and then the workpiece body is processed by the lathe. Due to the auxiliary component The setting can protect the workpiece body to avoid deformation during the processing, avoid damage to the workpiece body during the processing, and reduce the failure rate of the workpiece body processing. The auxiliary component can be set to stably limit and clamp the workpiece body, and then the workpiece body is processed by the processing device. The auxiliary component is provided with a partition component, which can cover and protect the parts of the workpiece body that do not need to be processed to avoid damage, thereby further increasing the processing yield of the workpiece body. The auxiliary component is provided with a blower system to blow away the debris generated during the processing of the workpiece body, making it more convenient for the processing device to process the workpiece body, avoiding damage to the workpiece body caused by debris during the processing, and further increasing the yield of the device during production.
[0007] The above technical solution is adopted, in which a blocking soft plate is provided between the two sliding blocks.
[0008] A further improvement of the technical solution of the utility model is that the setting of the blocking soft plate can block the debris falling into the bottom plate, preventing the debris from accumulating inside the bottom plate and falling into the gap between the bottom plate and the slider, thereby affecting the movement stability of the slider, thereby ensuring the smooth operation of the device.
[0009] The above-mentioned technical scheme is adopted, and the auxiliary component in the scheme includes an extrusion seat, which is fixedly installed on the side of the rotating seat away from the synchronous pulley assembly, and a limiting plate is fixedly installed equidistantly on the side of the extrusion seat away from the rotating seat, and a clamping seat is rotatably connected to the side of the fixed seat away from the support frame, and a plurality of air outlet holes are equidistantly opened on one side of the fixed seat, an air inlet pipe is fixedly installed on the bottom end of the fixed seat, and the air inlet pipe is connected and cooperated with the air outlet hole, and a limiting rod is fixedly installed on one side of the support frame, and one end of the limiting rod is fixedly connected to the air inlet pipe.
[0010] A further improvement of the technical solution of the utility model is that when the workpiece body needs to be processed, the workpiece body is clamped into the clamping seat, and then the distance between the sliders is adjusted to reduce the distance between the extrusion seat and the clamping seat, so that the workpiece body on the clamping seat is restricted by the extrusion seat, so as to increase the stability of the workpiece body during processing, and then the processing device is used to process the workpiece body. During the processing, air can be introduced into the interior of the fixed seat through the air inlet pipe, and blown to the workpiece body through the air outlet provided on the fixed seat, so as to clean the processing debris on the workpiece body.
[0011] The above technical solution is adopted, in which lightweight holes are opened on some of the limiting plates.
[0012] A further improvement of the technical solution of the utility model is that the setting of lightweight holes on the limiting plate can reduce the production cost of the limiting plate and reduce the weight of the limiting plate. In addition, the limiting plate can view the workpiece body inserted into the base, increase the viewing area of the workpiece body, and facilitate processing and use by the staff.
[0013] The above technical solution is adopted, and the outer ring of the card seat in this solution is provided with avoidance grooves at equal intervals.
[0014] A further improvement of the technical solution of the utility model is that the avoidance groove is set as a reserved groove for processing the workpiece body, which is convenient for processing the side wall of the workpiece body at the avoidance groove, and the place where the avoidance groove is not set on the holder can protect the workpiece body to avoid deformation of the workpiece body during the processing. The limiting plate can cooperate with the holder to better protect the workpiece body.
[0015] The above technical solution is adopted, in which one end of the fixing seat is sleeved with a mounting ring, the mounting ring is fixedly connected to the fixing seat by fastening bolts, and a protective net is fixedly installed on one end of the mounting ring away from the fixing seat.
[0016] A further improvement of the technical solution of the utility model is that the provision of a protective net can prevent production debris from clogging the air outlet, can maintain the smoothness of the air outlet, and thus ensure the operating stability of the device, and the provision of a mounting ring can install the protective net.
[0017] The above technical solution is adopted, in which one end of the mounting ring close to the fixing seat is equidistantly provided with protrusions that are mounted and matched with the fastening bolts.
[0018] A further improvement of the technical solution of the utility model is that the protrusion at one end of the mounting ring can increase the installation fit between the mounting ring and the fixing seat, thereby increasing the stability of the mounting ring.
[0019] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0020] 1. The utility model provides an anti-deformation auxiliary fixture for processing thin-walled plastic parts. The auxiliary component can be set to stably limit and clamp the workpiece body, and then the workpiece body is processed by a processing device. The auxiliary component is provided with a partition component, which can cover and protect the parts of the workpiece body that do not need to be processed to avoid damage, thereby further increasing the processing yield of the workpiece body. The auxiliary component is provided with a blower system, which can blow away the debris generated during the processing of the workpiece body, making it more convenient for the processing device to process the workpiece body, avoiding damage to the workpiece body caused by debris during the processing, and further increasing the yield of the device during production.
[0021] 2. The utility model provides an anti-deformation auxiliary fixture for processing thin-walled plastic parts. The synchronous two-way movement mechanism can increase the clamping stability and convenience of the device on the workpiece body, so that the device can better clamp and process the workpiece body. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 This is a schematic structural diagram of the overall device of the utility model from a first viewing angle;
[0024] Figure 2 This is a schematic structural diagram of the overall device of the utility model from a second viewing angle;
[0025] Figure 3 This is a structural schematic diagram of the auxiliary component of the utility model from the first perspective;
[0026] Figure 4 This is a structural schematic diagram of the auxiliary component of the utility model from a second viewing angle;
[0027] Figure 5 This is a schematic structural diagram of the auxiliary component of the utility model from a third viewing angle;
[0028] In the figure: 1. bottom plate; 2. mounting plate; 3. bidirectional screw; 4. hand wheel; 5. slide rod; 6. slider; 7. support frame; 8. mounting frame; 9. working motor; 10. synchronous pulley assembly; 11. rotating seat; 12. extrusion seat; 13. limiting plate; 14. workpiece body; 15. fixing seat; 16. clamping seat; 17. air outlet; 18. air inlet pipe; 19. limiting rod; 20. mounting ring; 21. fastening bolt; 22. protective net. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the embodiments:
[0030] like Figure 1-5 As shown, the utility model provides an anti-deformation auxiliary fixture for processing thin-walled plastic parts, including a base plate 1 and a mounting frame 8. Two mounting plates 2 are symmetrically fixedly installed on the upper surface of the base plate 1. A bidirectional screw rod 3 is rotatably connected between the two mounting plates 2. One end of the bidirectional screw rod 3 passes through the side wall of the mounting plate 2 and is fixedly installed with a hand wheel 4. Two sliding rods 5 are arranged on both sides of the bidirectional screw rod 3, and the two ends of the two sliding rods 5 are respectively fixedly connected to the side walls of the two mounting plates 2. Both ends of the bidirectional screw rod 3 are threadedly connected with sliders 6. The two ends of the two sliders 6 are respectively slidably connected to the two sliding rods 5, and the bottom ends of the two sliders 6 are slidably connected to the top of the base plate 1. The mounting frame 8 It is fixedly installed on one side of the top of one of the sliders 6, a working motor 9 is fixedly installed on one side of the top of the mounting frame 8, support frames 7 are fixedly installed on the tops of the two sliders 6, one of the support frames 7 is rotatably connected to a rotating seat 11 at the top, and a fixed seat 15 is fixedly installed on the top of the other support frame 7, the output end of the working motor 9 is fixedly connected to one end of a synchronous pulley assembly 10, and the other end of the synchronous pulley assembly 10 is fixedly connected to one end of the rotating seat 11, an auxiliary component is installed on one side of the rotating seat 11, and the end of the auxiliary component away from the rotating seat 11 is fixedly connected to one side of the fixed seat 15, and a workpiece body 14 is inserted between the auxiliary components.
[0031] In this embodiment, the staff drives the bidirectional screw 3 to rotate by turning the handwheel 4, and then adjusts the distance between the sliders 6, so that the workpiece body 14 to be processed is inserted into the interior of the auxiliary component. Subsequently, the bidirectional screw 3 adjusts the distance between the sliders 6 so that the auxiliary component can limit and clamp the workpiece body 14, and then the workpiece body 14 is processed by the lathe. Due to the setting of the auxiliary component, the workpiece body 14 can be protected to avoid deformation during the processing, avoid damage to the workpiece body 14 during the processing, and reduce the failure rate of the processing of the workpiece body 14.
[0032] like Figure 1 and Figure 2 As shown, based on Example 1, the utility model provides a technical solution: preferably, a blocking soft plate is provided between the two sliders 6.
[0033] In this embodiment, the setting of the blocking soft board can block the debris falling into the bottom plate 1, preventing the debris from accumulating inside the bottom plate 1 and falling into the gap between the bottom plate 1 and the slider 6, thereby affecting the movement stability of the slider 6, thereby ensuring the smooth operation of the device.
[0034] like Figure 3-5As shown, the auxiliary component includes an extrusion seat 12, which is fixedly mounted on the side of the rotating seat 11 away from the synchronous pulley assembly 10, and a limiting plate 13 is fixedly mounted equidistantly on the side of the extrusion seat 12 away from the rotating seat 11, and a clamping seat 16 is rotatably connected to the side of the fixed seat 15 away from the support frame 7, and a plurality of air outlet holes 17 are equidistantly opened on one side of the fixed seat 15, and an air inlet pipe 18 is fixedly mounted on the bottom end of the fixed seat 15, and the air inlet pipe 18 is connected and cooperated with the air outlet holes 17, and a limiting rod 19 is fixedly mounted on one side of the support frame 7, and one end of the limiting rod 19 is fixedly connected to the air inlet pipe 18.
[0035] In this embodiment, when the workpiece body 14 needs to be processed, the workpiece body 14 is clamped into the holder 16. Then, by adjusting the distance between the sliders 6, the distance between the extrusion seat 12 and the holder 16 is reduced, so that the workpiece body 14 on the holder 16 is restricted by the extrusion seat 12, so as to increase the stability of the workpiece body 14 during processing, and then the processing device processes the workpiece body 14. During the processing, air can be introduced into the interior of the fixed seat 15 through the air inlet pipe 18, and blown to the workpiece body 14 through the air outlet 17 provided on the fixed seat 15, so as to clean the processing debris on the workpiece body 14.
[0036] like Figure 5 As shown, a plurality of limiting plates 13 are provided with lightweight holes.
[0037] In this embodiment, the provision of lightweight holes on the limiting plate 13 can reduce the production cost of the limiting plate 13 and reduce the weight of the limiting plate 13. In addition, the limiting plate 13 can be used to view the workpiece body 14 inserted into the holder 16, thereby increasing the viewing area of the workpiece body 14 and facilitating processing and use by the staff.
[0038] like Figure 4 As shown, the outer ring of the card holder 16 is provided with avoidance grooves at equal intervals.
[0039] In this embodiment, the avoidance groove is set as a reserved groove for processing the workpiece body 14, which is convenient for processing the side wall of the workpiece body 14 at the avoidance groove, and the place where the avoidance groove is not set on the holder 16 can protect the workpiece body 14 to avoid deformation of the workpiece body 14 during the processing. The limiting plate 13 can cooperate with the holder 16 to better protect the workpiece body 14.
[0040] like Figure 4 As shown, based on Example 1, the utility model provides a technical solution: preferably, a mounting ring 20 is sleeved on one end of the fixing seat 15, and the mounting ring 20 is fixedly connected to the fixing seat 15 by fastening bolts 21, and a protective net 22 is fixedly installed on one end of the mounting ring 20 away from the fixing seat 15.
[0041] In this embodiment, the provision of the protective net 22 can prevent production debris from clogging the air outlet 17 and can maintain the smoothness of the air outlet 17, thereby ensuring the operating stability of the device, and the provision of the mounting ring 20 can install the protective net 22.
[0042] like Figure 3 As shown, based on Example 1, the utility model provides a technical solution: preferably, one end of the mounting ring 20 close to the fixing seat 15 is equidistantly provided with protrusions that are installed and matched with the fastening bolts 21.
[0043] In this embodiment, the protrusion at one end of the mounting ring 20 can increase the installation fit between the mounting ring 20 and the fixing seat 15 , thereby increasing the stability of the mounting ring 20 .
[0044] The following is a detailed description of the working principle of the anti-deformation auxiliary fixture for processing thin-walled plastic parts.
[0045] like Figure 1-5 As shown, the staff drives the bidirectional screw rod 3 to rotate by turning the hand wheel 4, and then adjusts the spacing between the sliders 6, so that the workpiece body 14 to be processed is inserted into the interior of the auxiliary component. When the workpiece body 14 needs to be processed, the workpiece body 14 is clamped into the holder 16. Then, by adjusting the spacing between the sliders 6, the spacing between the extrusion seat 12 and the holder 16 is reduced, so that the extrusion seat 12 restricts the workpiece body 14 on the holder 16, so as to increase the workpiece body 14 on the holder 16. The stability during processing is ensured, and then the processing device is used to process the workpiece body 14. During the processing, the wind can be introduced into the interior of the fixed seat 15 through the air inlet pipe 18, and blown to the workpiece body 14 through the air outlet 17 set on the fixed seat 15, so as to clean the processing debris on the workpiece body 14. The setting of the protective net 22 can prevent the production debris from clogging the air outlet 17, and can maintain the smoothness of the air outlet 17, thereby ensuring the operating stability of the device, and the setting of the mounting ring 20 can install the protective net 22.
[0046] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. An anti-deformation auxiliary jig for processing thin-walled plastic parts, comprising a bottom plate (1); characterized in that: Two mounting plates (2) are symmetrically fixedly mounted on the upper surface of the base plate (1); a bidirectional screw rod (3) is rotatably connected between the two mounting plates (2); one end of the bidirectional screw rod (3) passes through the side wall of the mounting plate (2) and is fixedly mounted with a hand wheel (4); two sliding rods (5) are arranged on both sides of the bidirectional screw rod (3); and the two ends of the two sliding rods (5) are respectively fixedly connected to the side walls of the two mounting plates (2); both ends of the bidirectional screw rod (3) are threadedly connected to sliders (6); the two ends of the two sliders (6) are respectively slidably connected to the two sliding rods (5), and the bottom ends of the two sliders (6) are slidably connected to the top of the base plate (1); A mounting frame (8) is fixedly mounted on one side of the top of one of the sliders (6); a working motor (9) is fixedly mounted on one side of the top of the mounting frame (8); a support frame (7) is fixedly mounted on the tops of the two sliders (6); a top of one of the support frames (7) is rotatably connected to a rotating seat (11); a top of the other support frame (7) is fixedly mounted to a fixed seat (15); an output end of the working motor (9) is fixedly connected to one end of a synchronous pulley assembly (10), and the other end of the synchronous pulley assembly (10) is fixedly connected to one end of the rotating seat (11); an auxiliary component is mounted on one side of the rotating seat (11), and an end of the auxiliary component away from the rotating seat (11) is fixedly connected to one side of the fixed seat (15); a workpiece body (14) is inserted between the auxiliary components.
2. The anti-deformation auxiliary jig for processing thin-walled plastic parts according to claim 1, characterized in that: A blocking soft plate is provided between the two sliding blocks (6).
3. The anti-deformation auxiliary jig for processing thin-walled plastic parts according to claim 2, characterized in that: The auxiliary component comprises an extrusion seat (12), the extrusion seat (12) being fixedly mounted on a side of the rotating seat (11) away from the synchronous pulley assembly (10), a limiting plate (13) being fixedly mounted equidistantly on the side of the extrusion seat (12) away from the rotating seat (11), a clamping seat (16) being rotatably connected to the side of the fixed seat (15) away from the support frame (7), a plurality of air outlet holes (17) being equidistantly opened on one side of the fixed seat (15), an air inlet pipe (18) being fixedly mounted on the bottom end of the fixed seat (15), and the air inlet pipe (18) being connected and matched with the air outlet holes (17), and a limiting rod (19) being fixedly mounted on one side of the support frame (7), and one end of the limiting rod (19) being fixedly connected to the air inlet pipe (18).
4. The anti-deformation auxiliary jig for processing thin-walled plastic parts according to claim 3, characterized in that: Lightweight holes are provided on a plurality of the limiting plates (13).
5. The anti-deformation auxiliary jig for processing thin-walled plastic parts according to claim 4, characterized in that: The outer ring of the clamping seat (16) is provided with avoidance grooves at equal intervals.
6. The anti-deformation auxiliary jig for processing thin-walled plastic parts according to claim 5, characterized in that: One end of the fixing seat (15) is sleeved with a mounting ring (20), the mounting ring (20) is fixedly connected to the fixing seat (15) via a fastening bolt (21), and one end of the mounting ring (20) away from the fixing seat (15) is fixedly mounted with a protective net (22).
7. The anti-deformation auxiliary jig for processing thin-walled plastic parts according to claim 6, characterized in that: One end of the mounting ring (20) close to the fixing seat (15) is provided with equidistant protrusions for mounting and cooperating with the fastening bolts (21).