Four-way frame machining and positioning device
By designing a four-way frame machining positioning device, and using the clamping method of positioning square table and positioning seat, the problems of deformation, poor rigidity and inconsistent screw hole planes in the processing of thin-wall brackets are solved, achieving higher processing accuracy and production efficiency.
Patent Information
- Application Number
- CN202421560945.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-03
AI Technical Summary
When processing thin-wall brackets, there are problems such as clamping difficulties, machining difficulties, and inconsistent roughness and screw hole planes, resulting in poor processing accuracy and high scrap rate.
A four-way frame processing positioning device is designed, and the positioning square table and positioning seat are clamped up and down, and the combination of the base, top pressure plate, screw and nut is used to ensure the stable fixation of the four-way frame.
It effectively solves the problem that the four-way frame is prone to deformation during processing, improves the stiffness of the product during processing, avoids the flare phenomenon, and ensures that the screw holes are in one plane, improving processing accuracy and production efficiency.
Smart Images

Figure CN222806561U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a four-way frame processing and positioning device, in particular to a four-way frame processing and positioning device. Background Art
[0002] Thin-walled bracket parts are common processing parts. There are the following technical problems in the actual processing process:
[0003] 1) Difficult to clamp: Because the product is in the form of a thin frame, it is very easy to deform during clamping;
[0004] 2) Difficult processing: The product strength of thin-walled brackets is weakened, and the four-way columns are prone to produce flares during cutting, which not only affects the size of the columns, but also causes the key positions to be out of tolerance;
[0005] 3) Due to the product structure, vibration occurs during processing, affecting the product roughness;
[0006] 4) It is difficult to ensure that all corresponding screw holes are in the same plane.
[0007] Due to the above problems, when machining thin-walled bracket parts using traditional vises and other fixing devices, the processing scrap rate is often high due to poor processing accuracy, easy deformation and other problems. In addition, since the existing fixing pliers and clamping arms fail to provide sufficient support, the rigidity of the workpiece to bear the cutting force is poor.
[0008] How to reliably complete the processing and positioning of thin-walled bracket parts and ensure their processing dimensional accuracy, form and position tolerances, and flatness requirements has become a technical challenge in this field. Utility Model Content
[0009] In view of this, the utility model proposes a four-way frame processing positioning device. Compared with the traditional vise method, the processing positioning device can reliably fix the special-shaped thin-walled four-way frame by clamping the positioning square table and the positioning seat up and down. It not only solves the technical problem that the product is easily deformed during processing, but also effectively improves the rigidity of the product during processing.
[0010] The utility model solves the above problems through the following technical means:
[0011] A four-way frame processing and positioning device, characterized in that it is used to fix the four-way frame, and includes a base, a top pressure plate, a screw and a nut, wherein: the four-way frame consists of a square frame in the middle and legs symmetrically arranged at the four corners; the base consists of a square table and a disc, the centers of the square table and the disc are provided with central threaded holes, and positioning seats for positioning the four-way frame are provided at the four corners of the square table, and positioning bosses are provided on the positioning seats; a positioning square table for positioning the four-way frame is provided at the bottom of the top pressure plate, and a through hole is provided at the center of the top pressure plate; the screw passes through the through hole of the top pressure plate and the square frame of the four-way frame in turn and is installed in the central threaded hole of the base; the nut is sleeved on the top of the screw.
[0012] Preferably, a square hole is opened in the middle of the square frame of the four-way frame, and a plurality of top connection holes are symmetrically arranged around the square frame.
[0013] Preferably, the legs of the four-way frame are composed of an upper leg, a bent arm and a lower leg, wherein: the bent arm is arranged between the upper leg and the lower leg; the lower leg is offset outwardly and parallelly relative to the upper leg; and the bottom of the lower leg is turned outward to form a flange.
[0014] Preferably, a plurality of upper front holes are arranged on the front of the upper leg, a plurality of upper side holes are arranged on the side of the upper leg, a plurality of lower side holes are arranged on the side of the lower leg, and a bottom connecting hole is arranged on the flange.
[0015] Preferably, a spring washer is further provided between the nut and the top pressure plate.
[0016] The four-way frame processing positioning device of the utility model has the following beneficial effects:
[0017] 1) The upper and lower legs of the four-way frame are parallel and in different lines, and are provided with a variety of connection holes, which is convenient for the installation of the counterweight, and can facilitate the user to flexibly adjust the position of the counterweight to ensure that the rotation process remains stable and without centrifugal force.
[0018] 2) In the actual positioning process, compared with traditional vise positioning methods, the processing positioning device can reasonably utilize the upper and lower clamping methods of the positioning square table and the positioning seat to reliably fix the four-way frame with special-shaped thin walls. It not only solves the technical problem that the product is easily deformed during processing, but also effectively improves the rigidity of the product during processing, avoids the flare of the four-way column during cutting, and effectively ensures that the corresponding screw holes are in the same plane. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2It is a schematic diagram of the four-way frame structure of the utility model;
[0022] Figure 3 It is a schematic diagram of the top structure of the base of the utility model;
[0023] Figure 4 It is a schematic diagram of the bottom structure of the base of the utility model;
[0024] Figure 5 It is a schematic diagram of the top pressure plate structure of the utility model.
[0025] In the figure, 1-four-way frame, 101-square frame, 102-leg, 103-square hole, 104-top connecting hole, 105-upper leg, 106-bent arm, 107-lower leg, 108-flange, 109-upper front hole, 110-upper side hole, 111-lower side hole, 112-bottom connecting hole, 2-base, 201-square table, 202-disc, 203-center threaded hole, 204-positioning seat, 205-positioning boss, 3-top pressure plate, 301-positioning square table, 302-through hole, 4-screw, 5-nut. DETAILED DESCRIPTION
[0026] In the description of the present utility model, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] The present invention will be described in detail below with reference to the accompanying drawings.
[0028] like Figures 1 to 5As shown, the four-way frame processing and positioning device is used to fix the four-way frame 1, and a square hole 103 is opened in the middle of the square frame 101 of the four-way frame 1, and a plurality of top connection holes 104 are symmetrically arranged around the square frame 101. Specifically, the legs 102 of the four-way frame 1 are composed of an upper leg 105, a bent arm 106 and a lower leg 107, wherein: the bent arm 106 is arranged between the upper leg 105 and the lower leg 107; the lower leg 107 is offset outwardly and parallelly relative to the upper leg 105; the bottom of the lower leg 107 is turned outward to form a flange 108, the front of the upper leg 105 is provided with a plurality of upper front holes 109, the side of the upper leg 105 is provided with a plurality of upper side holes 110, the side of the lower leg 107 is provided with a plurality of lower side holes 111, and the flange 108 is provided with a bottom connection hole 112.
[0029] It should be noted that the upper and lower legs of the four-way frame are parallel and in different lines, and are provided with a variety of connection holes to facilitate the installation of the counterweight and enable the user to flexibly adjust the position of the counterweight to ensure that the rotation process remains smooth and without centrifugal force.
[0030] Since the four-way frame 1 is a thin-walled, special-shaped frame, there are many technical difficulties in the actual processing process, so it is necessary to adopt a specific tooling fixture, as shown in the figure, specifically including a base 2, a top pressure plate 3, a screw 4 and a nut 5, wherein: the four-way frame 1 is composed of a square frame 101 in the middle and legs 102 symmetrically arranged at the four corners; the base 2 is composed of a square table 201 and a disc 202, and a central threaded hole 203 is opened in the center of the square table 201 and the disc 202, and a positioning seat 204 for positioning the four-way frame 1 is arranged at the four corners of the square table 201, and a positioning boss 205 is arranged on the positioning seat 204; a positioning square table 301 for positioning the four-way frame 1 is arranged at the bottom of the top pressure plate 3, and a through hole 302 is opened in the center of the top pressure plate 3; the screw 4 passes through the through hole 302 of the top pressure plate 3 and the square frame 101 of the four-way frame 1 in turn and is installed in the central threaded hole 203 of the base 2; the nut 5 is sleeved on the top of the screw 4. Specifically, a spring washer is provided between the nut 5 and the top pressure plate 3 .
[0031] In the actual positioning processing process, compared with the traditional vise method, the processing positioning device can use the positioning square table and the positioning seat to clamp up and down to reliably fix the special-shaped thin-walled four-way frame. It not only solves the technical problem that the product processing process is very easy to deform, but also effectively improves the rigidity of the product during processing, avoids the flare of the four-way column during cutting, and effectively ensures that the corresponding screw holes are in the same plane.
[0032] In actual application, the base 2 uses four positioning bosses 205 as positioning references, the square platform 201 under the positioning bosses 205 is the cutting empty knife part, the top square plane of the square platform 201 is the calibration reference plane when the tooling is used, the outer diameter of the disc 202 is the clamping and pressing part of the tooling, and the center is an M12 threaded hole for the installation of the screw. The positioning square platform 301 of the top pressure plate 3 is placed in the square groove on the product, the screw 3 is used to connect the pressure plate 3, the base 2 and the four-way frame 1, and the nut is used for connection and tightening.
[0033] The technical effects of using this tooling are as follows:
[0034] The inner and outer shapes of the four-way frame can be completed by clamping at one time, thus improving production efficiency; solving the problem of difficult or impossible clamping; using this tooling, the processing strength of the product is increased, thus avoiding the consequences of product deformation or the formation of a bell-mouth; this tooling adopts four-hole positioning, and its position does not change after processing the four-way frame, thus meeting the requirements; since it is clamped at one time, each threaded hole is completed synchronously, and the corresponding screw holes in the four directions are kept in the same plane, and the error meets the requirements; using this tooling, the cutting strength is increased, thus greatly avoiding cutting vibration and improving product roughness; thus not only improving production efficiency but also ensuring product quality.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A four-way frame processing positioning device, characterized in that: Used to fix a four-way frame (1), comprising a base (2), a top pressure plate (3), a screw rod (4) and a nut (5), wherein: The four-way frame (1) is composed of a square frame (101) in the middle and supporting legs (102) symmetrically arranged at four corners; The base (2) is composed of a square platform (201) and a circular disk (202); a central threaded hole (203) is provided at the center of the square platform (201) and the circular disk (202); positioning seats (204) for positioning the four-way frame (1) are provided at the four corners of the square platform (201); and positioning bosses (205) are provided on the positioning seats (204); A positioning square platform (301) for positioning the four-way frame (1) is provided at the bottom of the top pressure plate (3), and a through hole (302) is provided at the center of the top pressure plate (3); The screw rod (4) passes through the through hole (302) of the top pressure plate (3) and the square frame (101) of the four-way frame (1) in sequence and is installed in the central threaded hole (203) of the base (2); The nut (5) is sleeved on the top of the screw rod (4).
2. The four-way frame processing positioning device according to claim 1, characterized in that: A square hole (103) is provided in the middle of the square frame (101) of the four-way frame (1), and a plurality of top connection holes (104) are symmetrically arranged around the square frame (101).
3. The four-way frame processing positioning device according to claim 2, characterized in that: The legs (102) of the four-way frame (1) are composed of an upper leg (105), a bent arm (106) and a lower leg (107), wherein: The bent arm (106) is arranged between the upper leg (105) and the lower leg (107); The lower leg (107) is offset outwardly and in parallel relative to the upper leg (105); The bottom of the lower leg (107) is turned outward to form a flange (108).
4. The four-way frame processing positioning device according to claim 3, characterized in that: The front of the upper leg (105) is provided with a plurality of upper front holes (109), the side of the upper leg (105) is provided with a plurality of upper side holes (110), the side of the lower leg (107) is provided with a plurality of lower side holes (111), and the flange (108) is provided with a bottom connection hole (112).
5. The four-way frame processing positioning device according to claim 4, characterized in that: A spring washer is also provided between the nut (5) and the top pressure plate (3).