Precise copper shaft sleeve machining tool
By designing a precision copper sleeve machining tooling including internal and external support components and lifting tables, the problem that traditional tooling cannot meet the adjustment of different processing heights and stability of support points is solved, and high precision and stable machining of copper sleeves is achieved.
Patent Information
- Application Number
- CN202422211685.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-09-10
AI Technical Summary
Traditional copper shaft sleeve processing tooling cannot meet the adjustment requirements of different processing heights, and the support points are not fixed and stable enough, resulting in the copper shaft sleeve that may be displaced or deformed during the processing process, affecting the processing accuracy and production efficiency.
A precision copper shaft sleeve processing tooling including an inner support assembly, an outer support assembly and a lifting platform is designed. Through the coordination of the inner and outer support assembly and the adjustment function of the lifting platform, flexible adjustment of the tool height and stable fixation of the copper shaft sleeve are achieved.
It significantly improves the machining accuracy and stability of the copper shaft sleeve, meets the high requirements of modern precision machining, and ensures the stability and accuracy of the processing process.
Smart Images

Figure CN222806578U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper shaft sleeve processing, in particular to a precision copper shaft sleeve processing tool. Background Art
[0002] In the field of precision machining, copper bushings are widely used in many industries such as machinery, electronics and automobiles. In order to ensure the machining accuracy and stability of copper bushings, especially in complex machining processes, how to effectively support and fix the copper bushings is a key issue.
[0003] Traditional copper sleeve processing tooling mostly uses a simple support structure, usually composed of a fixed fixture or a basic support device. These tooling has certain shortcomings in practical applications, such as being unable to meet the adjustment requirements of different processing heights, the support point fixation is not stable enough, and may cause the copper sleeve to shift or deform during the processing process. Especially when processing precision or thin-walled copper sleeves, the shortcomings of traditional tooling are more obvious. These problems not only affect the processing accuracy, but may also lead to low production efficiency and unstable processing quality, which in turn affects the performance and reliability of the final product.
[0004] In order to solve the above problems, the market demand for copper sleeve processing tools that can provide higher stability and precision is growing. The ideal tooling should have the following characteristics: first, the tooling height can be adjusted to meet the processing requirements of copper sleeves of different specifications; second, it can provide internal and external support to ensure that the copper sleeve does not move or deform during the processing; finally, the design of the tooling should be able to ensure stability and precision during the processing, thereby improving the processing quality and efficiency.
[0005] In response to the above needs, this application proposes a new type of precision copper sleeve processing tooling, aiming to provide a solution that can accurately support and fix the copper sleeve. This tooling effectively solves the shortcomings of traditional tooling through the coordination of internal and external support components, combined with the adjustment function of the lifting platform. By achieving height adjustment of the tooling, providing stable internal and external support, and adopting advanced electric drive systems and transmission mechanisms, this tooling can significantly improve the processing accuracy and stability of copper sleeves and meet the high requirements of modern precision machining. Utility Model Content
[0006] In view of the above-mentioned deficiencies in the prior art, the utility model aims to provide a copper sleeve processing tool which is height-adjustable, can accurately support and fix the sleeve, and has automated operation.
[0007] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a precision copper sleeve processing tool, including a tooling table, an inner support component, an outer support component, and a lifting platform. The lifting platform is used to realize the lifting function of the tooling, which is convenient for adjusting the height of the processed sleeve. The lifting platform includes a support platform, a lifting plate, an outer cover, a telescopic guide rod, and an electric telescopic rod. An active cavity is opened inside the support platform, and a lifting plate is slidably connected in the active cavity. The left and right sides of the lower end of the lifting plate are respectively fixedly connected with telescopic guide rods, and the telescopic guide rods are used to provide smooth lifting movement to ensure the balance of the lifting plate. The other end of the telescopic guide rod is fixedly connected to the bottom of the active cavity. The front and rear sides of the lower end are respectively fixedly connected with electric telescopic rods, and the electric telescopic rods are used to provide lifting power to realize the up and down movement of the lifting plate. The lower end of the electric telescopic rod is also fixedly connected to the bottom of the movable cavity, and the upper end of the lifting plate is fixedly connected with an outer cover body, and the upper end of the outer cover body is fixedly connected to the workbench after passing through the movable cavity. The workbench is provided with an inner support assembly and an outer support assembly, and the inner support assembly is used to support and fix the inner side of the port at one end of the copper sleeve to ensure the stability of the sleeve during processing, and the outer support assembly cooperates with the inner support assembly to fix the outer side wall of one end of the copper sleeve to prevent it from displacement or deformation during processing.
[0008] In one embodiment, the outer support assembly includes a sliding block, an outer support block, a bidirectional screw, a first bevel gear, a second bevel gear, a driving screw, and a driving motor. A transmission chamber is provided in the middle of the upper end of the tooling table. Slide rail grooves are provided on the tooling tables around the transmission chamber, and the slide rail grooves are distributed in a cross shape. A first bevel gear is rotatably connected in the transmission chamber, a bidirectional screw is fixedly connected to the first bevel gear, and both ends of the bidirectional screw extend and are rotatably connected to the slide rail grooves on the same axis respectively. Two groups of second bevel gears are rotatably connected in the transmission chamber, and the two groups of second bevel gears are respectively meshed with the first bevel gears. The second bevel gear is fixedly connected to the driving screw, and the driving screw is rotatably connected to the other two groups of the slide rail grooves respectively. Sliding blocks are slidably connected in the slide rail grooves respectively, and threaded holes are passed through the sliding block. The bidirectional screw and the driving screw are respectively threadedly connected to the corresponding sliding blocks, and the opposite sides of the upper end of the sliding block are respectively fixedly connected with outer support blocks, one end of the bidirectional screw is connected to the driving motor, and the driving motor is embedded and connected to one side of the outer wall of the tooling table.
[0009] The cam is an axially coupled machine which is adapted to move the drive means to the chassis, the cam being adapted to move the drive means to the chassis on a rotation basis, the cam being adapted to move the drive means to the chassis on a rotation basis, the cam being adapted to move the drive means to the chassis on a rotation basis, the cam being adapted to move the drive means to the chassis on a rotation basis, the cam being adapted to move the drive means to the chassis on a rotation basis, the cam being adapted to move the drive means to the chassis on
[0010] In one embodiment, the rotating shaft blocks are respectively provided with sliding guide grooves, in which sliding guide plates are slidably connected, one end of the sliding guide plate is fixedly connected to the bottom of the workbench, and the other end of the sliding guide plate is fixedly connected to the lifting plate.
[0011] In one embodiment, a through hole is penetrated through the sliding guide block, and the bidirectional lead screw and the driving screw are both rotatably connected in the corresponding through holes.
[0012] In one embodiment, pressure sensors are respectively embedded and connected on opposite sides of the outer support block and the inner support block, and reinforcing ribs are respectively fixedly connected between the outer support block and the sliding block, and between the inner support block and the sliding guide block.
[0013] Beneficial effects of the utility model:
[0014] 1. Height adjustability: The lifting platform design of this tooling includes a support platform, a lifting plate, a telescopic guide rod and an electric telescopic rod, which realizes the flexible adjustment of the tooling height. Through this design, the height can be adjusted according to different specifications of copper sleeves to meet different processing requirements, thereby improving the versatility and practicality of the tooling;
[0015] 2. Precise support and fixation: The inner support assembly and the outer support assembly cooperate with each other. The inner support block supports and fixes the inner wall of the copper sleeve port, and the outer support block resists and fixes the outer wall of the copper sleeve. Through the precise cooperation of the inner and outer supports, the copper sleeve is effectively prevented from displacement or deformation during the processing, ensuring the stability and accuracy of the processing process. It is especially suitable for the processing of precision and thin-walled copper sleeves.
[0016] 3. Smooth lifting: The telescopic guide rod and electric telescopic rod in the lifting platform design provide smooth lifting movement, ensuring the balance of the lifting plate and the accuracy of the tooling height adjustment. Through this smooth lifting mechanism, the impact and instability on the copper sleeve during the height adjustment process are avoided, improving the overall quality of the processing;
[0017] 4. Automatic drive: This tool adopts an electric drive system, which realizes automatic adjustment of the inner support assembly and the outer support assembly and the height adjustment of the tooling table through the electric telescopic rod, drive motor and transmission motor. The automatic drive system not only improves the convenience and efficiency of operation, but also reduces the error of manual operation, and further ensures the accuracy and consistency of copper sleeve processing;
[0018] 5. Real-time pressure monitoring: The outer support block and the inner support block are respectively connected with pressure sensors, which can detect the pressure applied to the copper sleeve in real time. Through the feedback of the pressure sensor, the operator can adjust the force in time to avoid deformation of the copper sleeve, especially the thin-walled sleeve, during the fixing process, thereby improving the safety and accuracy of the processing;
[0019] 6. Structural stability: The design of the tooling strengthens the connection and support between the components. For example, the reinforcing ribs are added to the sliding block and the guide block to provide additional structural support and increase the rigidity and stability of the system. This optimized structural design ensures high stability and long service life during the processing.
[0020] Through the above beneficial effects, the precision copper sleeve processing tooling provided by the utility model can significantly improve the processing accuracy and stability of the copper sleeve, solve many problems existing in traditional tooling, and meet the requirements of modern precision processing for high quality, high efficiency and high stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the cross-sectional connection structure of the lifting platform of the utility model;
[0023] Figure 3 This is a schematic diagram of the transverse cross-section connection structure of the tooling platform of the utility model;
[0024] Figure 4 It is a schematic diagram of the longitudinal section connection structure of the tooling table of the utility model.
[0025] In the figure: 1 tooling table, 2 inner support assembly, 3 outer support assembly, 4 lifting platform, 5 support platform, 6 lifting plate, 7 outer cover, 8 telescopic guide rod, 9 electric telescopic rod, 10 movable cavity, 11 sliding guide plate, 101 sliding block, 102 outer support block, 103 bidirectional screw rod, 104 first bevel gear, 105 second bevel gear, 106 driving screw rod, 107 driving motor, 201 sliding guide block, 202 inner support block, 203 connecting rod, 204 rotating shaft block, 205 transmission block, 206 transmission screw rod, 207 transmission motor. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0027] See also Figure 1-4 A precision copper sleeve processing tooling includes a tooling table 1, an inner support component 2, an outer support component 3, and a lifting platform 4. The lifting platform 4 is used to realize the lifting function of the tooling, which is convenient for adjusting the height of the processed sleeve. The lifting platform 4 includes a support platform 5, a lifting plate 6, an outer cover body 7, a telescopic guide rod 8, and an electric telescopic rod 9. An active cavity 10 is opened inside the support platform 5, and a lifting plate 6 is slidably connected in the active cavity 10. The left and right sides of the lower end of the lifting plate 6 are respectively fixedly connected with the telescopic guide rod 8. The telescopic guide rod 8 is used to provide a smooth lifting movement to ensure the balance of the lifting plate 6. The other end of the telescopic guide rod 8 is fixedly connected to the bottom of the active cavity 10. The front and rear ends of the lower end of the lifting plate 6 are fixedly connected to the bottom of the active cavity 10. The sides are respectively fixedly connected with electric telescopic rods 9, which are used to provide lifting power to realize the up and down movement of the lifting plate 6. The lower end of the electric telescopic rod 9 is also fixedly connected to the bottom of the active cavity 10, and the upper end of the lifting plate 6 is fixedly connected with an outer cover body 7. The upper end of the outer cover body 7 passes through the active cavity 10 and is fixedly connected to the workbench 1. An inner support component 2 and an outer support component 3 are provided on the workbench 1. The inner support component 2 is used to support and fix the inner side of the port at one end of the copper sleeve to ensure the stability of the sleeve during processing. The outer support component cooperates with the inner support component to fix the outer side wall of one end of the copper sleeve to prevent it from displacement or deformation during processing.
[0028] In one embodiment, the outer support assembly 3 includes a sliding block 101, an outer support block 102, a bidirectional screw rod 103, a first bevel gear 104, a second bevel gear 105, a driving screw rod 106, and a driving motor 107. A transmission chamber is provided in the middle of the upper end of the tooling table 1, and slide rail grooves are respectively provided on the tooling table 1 around the transmission chamber, and the slide rail grooves are distributed in a cross shape. The first bevel gear 104 is rotatably connected in the transmission chamber, and the bidirectional screw rod 103 is fixedly connected to the first bevel gear 104. Both ends of the bidirectional screw rod 103 extend respectively and are rotatably connected to the slide rail grooves on the same axis. Two groups of second bevel gears 105 are rotatably connected in the transmission chamber, and the two groups of second bevel gears 105 are respectively meshed with the first bevel gear 104. The second bevel gear 105 is fixedly connected to the driving screw rod 106, and the driving screw rod 106 is respectively rotatably connected to the other two groups of slide rail grooves. The sliding blocks 101 are respectively slidably connected in the slide rail grooves, and the sliding blocks 101 are penetrated There are threaded holes, and the bidirectional screw rod 103 and the driving screw rod 106 are respectively threadedly connected with the corresponding sliding block 101, and the opposite side of the upper end of the sliding block 101 is fixedly connected with the outer support block 102, and one end of the bidirectional screw rod 103 is connected to the driving motor 107, and the driving motor 107 is embedded and connected to one side of the outer wall of the workbench 1. During operation, the driving motor 107 is started, and the driving motor 107 drives the bidirectional screw rod 103 to rotate, and the bidirectional screw rod 103 drives the first bevel gear 104 to rotate, and the first bevel gear 104 drives the second bevel gears 105 on both sides to rotate, and the driving screw 106 is driven to rotate through the second bevel gear 105. The rotation of the driving screw 106 and the bidirectional screw rod 103 pushes the sliding block 101 to move along the slide rail groove toward the transmission chamber through the threaded connection, and the movement of the sliding block 101 adjusts the position of the outer support block 102, so that the outer support block 102 conflicts with the outer side wall of the lower end of the copper sleeve, thereby completing the fixing of the copper sleeve.
[0029] In one embodiment, the inner support assembly 2 includes a sliding guide block 201, an inner support block 202, a connecting rod 203, a rotating shaft block 204, a transmission block 205, a transmission screw 206, and a transmission motor 207. The sliding guide blocks 201 are respectively slidably connected in the slide rail grooves, the inner support block 202 is fixedly connected to the upper end of the sliding guide block 201, the inner support block 202 is arranged opposite to the outer support block 102, and the connecting rods 203 are respectively rotatably connected on both sides of the sliding guide block 201. A sliding groove hole leading to the bottom of the workbench 1 is opened on the bottom surface of the slide rail groove, and the other end of the connecting rod 203 passes through the sliding groove hole and is rotatably connected to both sides of the rotating shaft block 204. The rotating shaft block 204 is respectively fixedly connected around the transmission block 205, and a screw hole is passed through the transmission block 205. The transmission screw 206 is threadedly connected in the screw hole, and one end of the transmission screw 206 is rotatably connected to the workbench 1. In the middle of the lower end of the mounting platform 1, the other end of the transmission screw 206 is rotatably connected to the middle of the lifting plate 6. The lower end of the lifting plate 6 is fixedly connected with a transmission motor 207. The rotating shaft of the transmission motor 207 passes through the lifting plate 6 and is connected to the transmission screw 206. During specific operation, the transmission motor 207 is started, and the transmission motor 207 drives the transmission screw 206 to rotate, and drives the transmission block 205 to move up and down through the transmission screw 206. The transmission block 205 drives the rotating shaft block 204 surrounding it to move, and the rotating shaft block 204 drives one end of the connecting rod 203 to move up and down, and the motion is transmitted to the sliding guide block 201 through the connecting rod 203, so that the sliding guide block 201 slides relatively along the slide rail groove, and the sliding guide block 201 drives the inner support block 202 connected to the upper end to fit with the inner wall of the port at the lower end of the copper sleeve, so as to support and fix the inner port of the sleeve.
[0030] In one of the embodiments, sliding guide grooves are respectively opened on the rotating shaft block 204, and a sliding guide plate 11 is slidably connected in the sliding guide groove. One end of the sliding guide plate 11 is fixedly connected to the bottom of the workbench 1, and the other end of the sliding guide plate 11 is fixedly connected to the lifting plate 6. During the up and down movement of the transmission block 205 and the rotating shaft block 204, the sliding guide plate 11 slides in the sliding guide groove, so that the lifting movement of the entire system is more stable.
[0031] In one embodiment, a through hole is penetrated on the sliding guide block 201, and the bidirectional screw rod 103 and the driving screw rod 106 are rotatably connected in the corresponding through hole, and the bidirectional screw rod 103, the driving screw rod 106 and the inner wall of the through hole are in a non-contact state. In the working state, the bidirectional screw rod 103 and the driving screw rod 106 will not affect the relative position of the sliding guide block 201 during the process of driving the sliding block 101 to slide.
[0032] In one of the embodiments, pressure sensors are respectively embedded and connected on opposite sides of the outer support block 102 and the inner support block 202. When in use, the outer support block 102 and the inner support block 202 are respectively clamped and fixed with the inner and outer ports at one end of the copper sleeve, and the pressure sensor can detect the force in real time to avoid deformation of the sleeve. Especially in the processing support of thin-walled sleeves, reinforcing ribs are respectively fixedly connected between the outer support block 102 and the sliding block 101, and between the inner support block 202 and the sliding guide block 201 to provide additional structural support and increase the rigidity and stability of the system.
[0033] The working principle of the utility model is as follows: when in use, the copper sleeve to be processed is first placed above the tooling table 1 so that all the inner support blocks 202 are located inside the port of the copper sleeve, and then the transmission motor 207 is started. The transmission motor 207 drives the transmission screw rod 206 to rotate, and drives the transmission block 205 to move upward through the threaded connection. The transmission block 205 pushes the sliding guide block 201 to move outward through the surrounding linkage rods 203, and the sliding guide block 201 drives the inner support block 202 to conflict with the inner wall of the port of the copper sleeve. Then, the driving motor 107 is started, and the driving motor 107 drives the bidirectional screw rod 103 and the driving screw rod 106 to rotate synchronously. The bidirectional screw rod 103 and the driving screw rod 106 respectively drive the sliding block 101 to move toward the inner side of the tooling table 1 through the threaded connection, so that the outer support block 102 respectively conflicts with the outer wall of the copper sleeve, and the copper sleeve is relatively fixed through the mutual cooperation of the inner support block 202 and the outer support block 102, thereby facilitating the processing operation.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A precision copper sleeve processing tool, comprising a tooling table (1), an inner support assembly (2), an outer support assembly (3), and a lifting platform (4), characterized in that: The lifting platform (4) comprises a support platform (5), a lifting plate (6), an outer cover (7), a telescopic guide rod (8), and an electric telescopic rod (9). An activity cavity (10) is provided inside the support platform (5). The lifting plate (6) is slidably connected inside the activity cavity (10). The left and right sides of the lower end of the lifting plate (6) are respectively fixedly connected with the telescopic guide rod (8). The other end of the telescopic guide rod (8) is fixedly connected to the bottom of the activity cavity (10). The front and rear sides of the lower end of the lifting plate (6) are respectively fixedly connected with the telescopic guide rod (8). An electric telescopic rod (9) is connected, the lower end of the electric telescopic rod (9) is also fixedly connected to the bottom of the movable cavity (10), the upper end of the lifting plate (6) is fixedly connected to an outer cover body (7), the upper end of the outer cover body (7) passes through the movable cavity (10) and is fixedly connected to the workbench (1), and the workbench (1) is provided with an inner support component (2) and an outer support component (3), the inner support component (2) is fixedly supported and fixed to the inner port of the shaft sleeve, and the outer support component (3) is fixedly supported and fixed to the outer port of the shaft sleeve.
2. The precision copper sleeve processing tool according to claim 1 is characterized in that: The outer support assembly (3) comprises a sliding block (101), an outer support block (102), a bidirectional screw rod (103), a first bevel gear (104), a second bevel gear (105), a driving screw rod (106), and a driving motor (107). A transmission chamber is provided in the middle of the upper end of the tooling table (1). Slide rail grooves are provided on the tooling table (1) around the transmission chamber. The slide rail grooves are distributed in a cross shape. The first bevel gear (104) is rotatably connected in the transmission chamber. The first bevel gear (104) is fixedly connected with a bidirectional screw rod (103). The two ends of the bidirectional screw rod (103) extend respectively and are rotatably connected to the slide rail grooves on the same axis. Two groups of second bevel gears (105) are rotatably connected in the transmission chamber. The two groups of second The bevel gears (105) are respectively meshed with the first bevel gears (104); the second bevel gear (105) is fixedly connected to the driving screw (106); the driving screw (106) is respectively rotatably connected to the other two groups of the slide rail grooves; the slide rail grooves are respectively slidably connected with sliding blocks (101); threaded holes are penetrated through the sliding blocks (101); the bidirectional screw rod (103) and the driving screw rod (106) are respectively threadedly connected to the corresponding sliding blocks (101); the opposite sides of the upper ends of the sliding blocks (101) are respectively fixedly connected with external support blocks (102); one end of the bidirectional screw rod (103) is connected to a driving motor (107); and the driving motor (107) is embedded and connected to one side of the outer wall of the workbench (1).
3. A precision copper sleeve processing tool according to claim 2, characterized in that: The inner support assembly (2) comprises a slide guide block (201), an inner support block (202), a linkage rod (203), a rotating shaft block (204), a transmission block (205), a transmission screw (206), and a transmission motor (207). The slide guide blocks (201) are slidably connected in the slide rail grooves. The upper end of the slide guide block (201) is fixedly connected with the inner support block (202). The inner support block (202) is arranged opposite to the outer support block (102). The two sides of the slide guide block (201) are rotatably connected with linkage rods (203). The bottom surface of the slide rail groove is provided with a slide groove hole leading to the bottom of the workbench (1). The linkage rod (203) ) and the other end thereof passes through the slide slot hole and is rotatably connected to the two sides of the rotating shaft block (204). The rotating shaft block (204) is fixedly connected to the four sides of the transmission block (205). The transmission block (205) is penetrated by a screw hole. A transmission screw rod (206) is threadedly connected to the inner thread of the screw hole. One end of the transmission screw rod (206) is rotatably connected to the middle part of the lower end of the workbench (1). The other end of the transmission screw rod (206) is rotatably connected to the middle part of the lifting plate (6). The lower end of the lifting plate (6) is fixedly connected to a transmission motor (207). The rotating shaft of the transmission motor (207) passes through the lifting plate (6) and is connected to the transmission screw rod (206).
4. The precision copper sleeve processing tool according to claim 3 is characterized in that: The rotating shaft blocks (204) are respectively provided with sliding guide grooves, in which sliding guide plates (11) are slidably connected, one end of the sliding guide plate (11) is fixedly connected to the bottom of the tooling table (1), and the other end of the sliding guide plate (11) is fixedly connected to the lifting plate (6).
5. The precision copper sleeve processing tool according to claim 4 is characterized in that: The slide guide block (201) is penetrated by a through hole, and the bidirectional screw rod (103) and the driving screw rod (106) are both rotatably connected in the corresponding through holes.
6. The precision copper sleeve processing tool according to claim 5, characterized in that: Pressure sensors are respectively embedded and connected on opposite sides of the outer support block (102) and the inner support block (202), and reinforcing ribs are respectively fixedly connected between the outer support block (102) and the sliding block (101) and between the inner support block (202) and the sliding guide block (201).