Environment-friendly metal sherardizing surface treatment equipment

By designing a rotatable connecting rod and moving frame in metal zinc-permeable surface treatment equipment, combined with front and rear symmetric support rollers, the blind spots and installation difficulties of existing equipment when polishing the inner and outer walls of pipe fittings is solved, achieving a wider scope of application and a simplified operating process.

CN222806653UActive Publication Date: 2025-04-29上海坷多实业有限公司
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Patent Information

Application Number
CN202420798097.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-04-29
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

When existing metal zinc-permeable surface treatment equipment grinds the inner and outer walls of pipe fittings, there are problems such as blind spots of grinding and installation of pipe fittings, and the scope of application is small.

Method used

A first rotating and rotatable connecting rod is designed to make the length of the inner wall polishing brush adjustable, and combined with a moving frame with a grinding unit that can slide left and right along the guide rod and the first threaded rod, it realizes the simultaneous polishing of the inner and outer walls of the pipe fittings, and at the same time, the front and rear symmetric support rollers are used to simplify the placement operation of the pipe fittings.

Benefits of technology

The inner wall of pipe fittings with a larger size is achieved, avoiding the blind spots of grinding, and simplifying the installation and operation of pipe fittings, expanding the scope of application of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses environment-friendly metal sherardizing surface treatment equipment which comprises a main body frame and a polishing unit used for polishing, an installation bottom plate is arranged at the right end of the main body frame, an installation vertical plate is formed on the installation bottom plate, a first motor is fixedly arranged on the right side of the installation vertical plate, and an output shaft of the first motor penetrates through the installation vertical plate. A first motor is arranged on the left side wall of the mounting bottom plate, threads are formed in an output shaft of the first motor, connecting rods are rotationally connected to the output shaft of the first motor, an inner wall grinding brush is mounted at the end of the connecting rod located on the leftmost side, and two supporting rods which are symmetrical front and back are arranged on the left side wall of the mounting bottom plate and inserted into the main body frame. The pipe fitting inner wall grinding device can grind the inner wall of a pipe fitting with a larger range of size, the inner wall and the outer wall of the pipe fitting can be ground at the same time in cooperation with a moving frame which can slide left and right along a guide rod and a first threaded rod and is provided with a grinding unit, grinding dead angles do not exist, and operation is easy when the pipe fitting is placed.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface treatment equipment, in particular to environmentally friendly metal zincizing surface treatment equipment. Background Art

[0002] Sherardizing is mainly used to improve the corrosion resistance of steel materials in the atmosphere and natural water environment. Galvanizing has good corrosion resistance in various atmospheric environments and is widely used outdoors. It is widely used for surface protection of outdoor steel structures and mechanical parts. Before galvanizing, steel materials need to use metal surface treatment equipment to remove rust on their surfaces to ensure better galvanizing effect.

[0003] As disclosed in the utility model with authorization announcement number CN216463891U, a high-efficiency and environmentally friendly metal zinc-diffusion surface treatment equipment is provided, including a workbench, supporting legs, mounting openings, abrasive boxes, side panels, slide grooves, mounting plates, a first motor, screws, screw holes, a second motor, a yoke, mounting holes, a rotating shaft, a gear and a workpiece fixing mechanism, wherein a plurality of evenly distributed supporting legs are fixedly provided at the bottom of the workbench, a mounting opening longitudinally penetrating the workbench is provided at the upper part of the workbench, an abrasive box is fixedly provided on the inner side of the mounting opening, a vertically arranged side panel is fixedly provided on the side of the workbench, a longitudinally arranged slide groove is provided on the side of the side panel, a horizontally arranged mounting plate is slidably provided on the inner side of the slide groove, a first motor with an output shaft vertically arranged downward is fixedly provided on the inner side of the upper end of the slide groove, and when the device is used, the pipe fitting is placed vertically to allow the rotating shaft to be inserted into the upper The inner side of the end, and then the nut is rotated. The nut is screwed downward on the outer side of the external threaded sleeve to drive the extrusion sleeve to move downward. The lower end of the extrusion sleeve will squeeze the side of the push block, so that the free end of the push block gradually moves away from the side of the rotating shaft, and finally the connecting block abuts against the inner wall of the pipe fitting, so that the pipe fitting is fixed, and then the first motor is started to drive the screw to rotate. The threaded connection between the screw and the screw hole is transformed into a mounting plate that slides downward in the slide groove, so that the pipe fitting is completely inserted into the abrasive in the abrasive box. Then the first motor is turned off and the second motor is started. The second motor drives the rotating shaft connected thereto to rotate. Due to the meshing connection of adjacent gears, all the rotating shafts are rotated, so that the pipe fitting rubs against the abrasive in the abrasive box, and the abrasive polishes and removes rust on the inner and outer surfaces of the pipe fitting. There will be a grinding dead angle in the contact part with the pipe fitting on the device, and the installation of the pipe fitting is difficult, and the scope of application is small. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides an environmentally friendly metal zinc-diffusion surface treatment equipment. By designing a first rotating connecting rod that can be rotatably connected, the combined length of the connecting rod can be changed, so that the extendable length of the inner wall grinding brush can be adjusted. The device can grind the inner walls of pipes with a larger range of sizes. In conjunction with a movable frame with a grinding unit that can slide left and right along the guide rod and the first threaded rod, the inner and outer walls of the pipe can be ground simultaneously without any grinding dead corners. By designing front and rear symmetrical support rollers, the operation is simple when the pipe is placed.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an environmentally friendly metal zinc-diffusion surface treatment equipment, comprising a main frame and a grinding unit for grinding, a mounting base plate is arranged at the right end of the main frame, a mounting vertical plate is formed on the mounting base plate, a first motor is fixedly arranged on the right side of the mounting vertical plate, an output shaft of the first motor passes through the mounting vertical plate, a thread is provided on the output shaft of the first motor, a connecting rod is screwed on the output shaft of the first motor, an inner wall grinding brush is installed on the leftmost end of the connecting rod, two front-to-back symmetrical support rods are arranged on the left side wall of the mounting base plate, the support rods are inserted into the main frame, and two front-to-back symmetrical walking wheels are arranged on the lower surface of the mounting base plate.

[0006] As a preferred technical solution of the utility model, a left-right symmetrical rear end fixing plate is fixedly arranged on the rear side wall of the main frame, a top-down symmetrical guide rod is arranged between the two rear end fixing plates, a first threaded rod is arranged between the two guide rods, and the left end of the first threaded rod passes through the rear end fixing plate on the left side, and a third motor is fixedly installed on the left side of the rear end fixing plate on the left side.

[0007] As a preferred technical solution of the utility model, the third motor output shaft is fixedly connected to the left end of the first threaded rod, a movable frame is provided on the first threaded rod, the movable frame is penetrated by the guide rod and the first threaded rod, and the movable frame is screwed together with the first threaded rod.

[0008] As a preferred technical solution of the utility model, a card slot is formed inside the movable frame, and a movable lifting block is arranged inside the card slot. A fourth motor is arranged at the upper end of the movable frame, and a second threaded rod is arranged on the output shaft of the fourth motor. The second threaded rod extends downward through the lifting block and is connected to the bottom wall of the movable frame through a bearing seat. The second threaded rod is screwed with the lifting block, and a second telescopic cylinder is arranged on the front side of the lifting block. A grinding unit is fixedly arranged at the front end of the second telescopic cylinder, and the grinding unit includes a driving motor and a grinding wheel.

[0009] As a preferred technical solution of the utility model, two front-to-back symmetrical supporting rollers are arranged above the main frame, a U-shaped frame is formed in the middle of the rear side wall of the main frame, a first telescopic cylinder with its head downward is embedded in the front middle of the upper top wall of the U-shaped frame, a lifting frame is fixedly connected to the lower end of the first telescopic cylinder, a left-right symmetrical limiting rod is formed on the upper surface of the lifting frame, the limiting rod passes upward through the upper top wall of the U-shaped frame and is relatively independent of the limiting rod.

[0010] As a preferred technical solution of the utility model, a pressure roller is installed inside the lifting frame, and the right end shaft of the pressure roller passes through the right side plate of the lifting frame. A second motor is fixedly installed on the right side of the lifting frame, and the output shaft of the second motor is fixedly connected to the right end shaft of the pressure roller.

[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0012] By designing a rotatable connecting rod driven by the first rotation and changing the combined length of the connecting rod, the extendable length of the inner wall grinding brush can be adjusted, and the device can grind the inner walls of pipes with a wider range of sizes. In combination with a moving frame with a grinding unit that can slide left and right along the guide rod and the first threaded rod, the inner and outer walls of the pipe can be ground simultaneously without any grinding dead angles. By designing front and rear symmetrical supporting rollers, the operation is simple when the pipe is placed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the main view structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the utility model in a top view;

[0016] Figure 4 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0017] Among them: 1. main frame; 2. support roller; 3. support rod; 4. installation base plate; 5. walking wheel; 6. installation vertical plate; 7. first motor; 8. connecting rod; 9. inner wall grinding brush; 10. U-shaped frame; 11. first telescopic cylinder; 12. limit rod; 13. lifting frame; 14. second motor; 15. pressure roller; 16. rear end fixed plate; 17. guide rod; 18. first threaded rod; 19. moving frame; 20. third motor; 21. fourth motor; 22. slot; 23. lifting block; 24. second telescopic cylinder; 25. grinding unit; 26. second threaded rod. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0019] Example

[0020] Please refer to Figure 1 As shown, the utility model provides an environmentally friendly metal zinc-plating surface treatment device, including a main frame 1 and a grinding unit 25 for grinding, the grinding unit 25 is used to grind the outer wall of the pipe fitting, a left-right symmetrical rear end fixing plate 16 is fixedly arranged on the rear side wall of the main frame 1, a vertically symmetrical guide rod 17 is arranged between the two rear end fixing plates 16, a first threaded rod 18 is arranged between the two guide rods 17, the left end of the first threaded rod 18 penetrates the rear end fixing plate 16 on the left side, and a third threaded rod 18 is fixedly installed on the left side of the rear end fixing plate 16 on the left side. The output shaft of the third motor 20 is fixedly connected to the left end of the first threaded rod 18. A moving frame 19 is arranged on the first threaded rod 18. The moving frame 19 is penetrated by the guide rod 17 and the first threaded rod 18. The guide rod 17 and the moving frame 19 are relatively independent and play a supporting and guiding role for the moving frame 19. The moving frame 19 is screwed together with the first threaded rod 18. A card slot 22 is formed inside the moving frame 19. A movable lifting block 23 is arranged inside the card slot 22. A fourth motor 21 is arranged on the upper end of the moving frame 19. A second screw is arranged on the output shaft of the fourth motor 21. The threaded rod 26, the second threaded rod 26 extends downward through the lifting block 23 and is connected to the bottom wall of the moving frame 19 through a bearing seat, the second threaded rod 26 is screwed with the lifting block 23, and a second telescopic cylinder 24 is arranged on the front side of the lifting block 23, and a grinding unit 25 is fixedly arranged at the front end of the second telescopic cylinder 24, and the grinding unit 25 includes a driving motor and a grinding wheel. Two front and rear symmetrical support rollers 2 are arranged above the main frame 1, and a U-shaped frame 10 is formed in the middle of the rear side wall of the main frame 1, and the U-shaped frame 10 opens forward, and a U-shaped frame 10 is embedded in the front position of the middle of the top wall of the U-shaped frame 10 There is a first telescopic cylinder 11 with its head downward, and a lifting frame 13 is fixedly connected to the lower end of the first telescopic cylinder 11. A left-right symmetrical limit rod 12 is formed on the upper surface of the lifting frame 13. The limit rod 12 passes through the upper top wall of the U-shaped frame 10 upward and is relatively independent therefrom. A pressure roller 15 is arranged inside the lifting frame 13, and the pressure roller 15 is located directly above the middle of the two supporting rollers 2. The right end shaft of the pressure roller 15 passes through the right side plate of the lifting frame 13. A second motor 14 is fixedly installed on the right side of the lifting frame 13, and the output shaft of the second motor 14 is fixedly connected to the right end shaft of the pressure roller 15;

[0021] When grinding the outer wall of the pipe fitting, first place the pipe fitting on the two supporting rollers 2, control the first telescopic cylinder 11 to extend, drive the lifting frame 13 to move downward, until the pressure roller 15 is just in contact with the upper surface of the pipe fitting, and then start the fourth motor 21. The fourth motor 21 rotates to drive the second threaded rod 26 to rotate, and the second threaded rod 26 rotates and screws with the lifting block 23, so that the lifting block 23 moves up and down along the slot 22 until the grinding wheel on the grinding unit 25 on the second telescopic cylinder 24 is at the same level as the protrusion in the middle of the rear side of the pipe fitting, and then control the second telescopic cylinder 24 to extend, drive the grinding unit 25 to approach the pipe fitting, until the grinding wheel contacts the pipe fitting, and then start the second motor 14. The second motor 14 rotates to generate friction with the pipe fitting to drive the pipe fitting and the supporting roller 2 to rotate, and at the same time start the third motor 20. The third motor 20 rotates to drive the first threaded rod 18 to rotate, and the first threaded rod 18 rotates and screws with the moving frame 19, so that the moving frame 19 moves along the guide rod 17 to grind different positions of the outer wall of the pipe fitting;

[0022] like Figure 1 - Figure 4 As shown, a mounting base plate 4 is provided at the right end of the main frame 1, and a mounting vertical plate 6 is formed on the mounting base plate 4. A first motor 7 is fixedly provided on the right side of the mounting vertical plate 6. The output shaft of the first motor 7 passes through the mounting vertical plate 6. A thread is provided on the output shaft of the first motor 7. A connecting rod 8 is screwed on the output shaft of the first motor 7. A connecting column with a smaller radius is formed at the left end of the connecting rod 8. A thread is provided on the connecting column, and a screwing groove with the same radius is provided at the other end. A thread matching the connecting column is provided on the groove wall, so that the connecting rods 8 can be combined with each other. An inner wall grinding brush 9 is installed at the end of the connecting rod 8 on the leftmost side. The inner wall grinding brush 9 can be deformed and can be suitable for grinding the inner walls of pipes with different thicknesses. Two front-to-back symmetrical support rods 3 are provided on the left side wall of the mounting base plate 4. The support rods 3 are inserted into the main frame 1. Two front-to-back symmetrical walking wheels 5 are provided on the lower surface of the mounting base plate 4, which are convenient for manual control of the position of the mounting base plate 4. If the position of the inner wall grinding brush 9 needs to be changed, different positions of the inner wall of the pipe can be ground.

[0023] When grinding the inner wall of the pipe fitting, pull the mounting base plate 4 to the right end, and the mounting base plate 4 pulls the support rod 3 out of the main frame 1 by the walking wheel 5 for a certain distance. According to the length of the pipe fitting, the connecting rod 8 is screwed. After the connection is completed, push the mounting base plate 4 to drive the connecting rod 8 and the inner wall grinding brush to extend into the pipe fitting, so that the inner wall grinding brush 9 contacts the inner bottom wall of the pipe fitting, and start the first motor 7. The first motor 7 rotates to drive the connecting rod 8 to rotate. The connecting rod 8 rotates to drive the inner wall grinding brush 9 to rotate to grind the inner wall of the pipe fitting. The rotation direction of the first motor 7 is consistent with the tightening direction of the connecting rod 8. The connecting rod 8 will not fall off during use. The rotation direction is the same as that of the second motor 14, which is opposite to the rotation direction of the pipe fitting.

[0024] Specific working principle:

[0025] When using the device, first place the pipe fitting on the two supporting rollers 2, pull the mounting base plate 4 to the right end, and the mounting base plate 4 pulls the supporting rod 3 out of the main frame 1 for a certain distance through the walking wheel 5. According to the length of the pipe fitting, the connecting rod 8 is screwed. After the connection is completed, the mounting base plate 4 is pushed to drive the connecting rod 8 and the inner wall grinding brush 9 to extend into the pipe fitting, so that the internal grinding brush 9 contacts the inner bottom wall of the pipe fitting, and the first telescopic cylinder 11 is controlled to extend to drive the lifting frame 13 to move downward until the pressure roller 15 is in close contact with the upper surface of the pipe fitting, and then the fourth motor 21 is started. The fourth motor 21 rotates to drive the second threaded rod 26 to rotate, and the second threaded rod 26 rotates and screws with the lifting block 23, so that the lifting block 23 moves up and down along the slot 22 until the grinding unit 25 on the second telescopic cylinder 24 is in close contact with the upper surface of the pipe fitting. The grinding wheel is at the same level as the raised part in the middle of the rear side of the pipe fitting, and then the second telescopic cylinder 24 is controlled to extend to drive the grinding unit 25 close to the pipe fitting until the grinding wheel contacts the pipe fitting, and then the second motor 14 is started. The second motor 14 rotates to generate friction with the pipe fitting to drive the pipe fitting and the support roller 2 to rotate, and at the same time the third motor 20 is started. The third motor 20 rotates to drive the first threaded rod 18 to rotate, and the first threaded rod 18 rotates and screws with the moving frame 19, so that the moving frame 19 moves along the guide rod 17 to grind different positions of the outer wall of the pipe fitting. At the same time, the first motor 7 is started. The first motor 7 rotates to drive the connecting rod 8 to rotate. The connecting rod 8 rotates to drive the inner wall grinding brush 9 to rotate to grind the inner wall of the pipe fitting, and at the same time, the mounting base plate 4 is pushed to move to change the position of the inner wall grinding brush 9 inside the pipe fitting.

[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An environmentally friendly metal sherardizing surface treatment device, comprising a main frame (1) and a grinding unit (25) for grinding, characterized in that: A mounting base plate (4) is arranged at the right end of the main frame (1), a mounting vertical plate (6) is formed on the mounting base plate (4), a first motor (7) is fixedly arranged on the right side of the mounting vertical plate (6), an output shaft of the first motor (7) passes through the mounting vertical plate (6), a thread is provided on the output shaft of the first motor (7), a connecting rod (8) is screwed on the output shaft of the first motor (7), an inner wall grinding brush (9) is installed at the end of the connecting rod (8) on the leftmost side, two front-to-back symmetrical support rods (3) are arranged on the left side wall of the mounting base plate (4), the support rods (3) are inserted into the interior of the main frame (1), and two front-to-back symmetrical walking wheels (5) are arranged on the lower surface of the mounting base plate (4).

2. The environmentally friendly metal sherardizing surface treatment equipment according to claim 1 is characterized by: A left-right symmetrical rear end fixing plate (16) is fixedly arranged on the rear side wall of the main frame (1), a top-bottom symmetrical guide rod (17) is arranged between the two rear end fixing plates (16), a first threaded rod (18) is arranged between the two guide rods (17), the left end of the first threaded rod (18) passes through the rear end fixing plate (16) on the left side, and a third motor (20) is fixedly installed on the left side of the rear end fixing plate (16) on the left side.

3. The environmentally friendly metal sherardizing surface treatment equipment according to claim 2 is characterized in that: The output shaft of the third motor (20) is fixedly connected to the left end of the first threaded rod (18); a moving frame (19) is provided on the first threaded rod (18); the moving frame (19) is penetrated by the guide rod (17) and the first threaded rod (18); and the moving frame (19) is screwed together with the first threaded rod (18).

4. The environmentally friendly metal sherardizing surface treatment equipment according to claim 3 is characterized by: A slot (22) is formed inside the moving frame (19), and a movable lifting block (23) is clamped inside the slot (22). A fourth motor (21) is arranged at the upper end of the moving frame (19), and a second threaded rod (26) is arranged on the output shaft of the fourth motor (21). The second threaded rod (26) extends downward and penetrates the lifting block (23) and is connected to the bottom wall of the moving frame (19) through a bearing seat. The second threaded rod (26) is screwed with the lifting block (23). A second telescopic cylinder (24) is arranged on the front side of the lifting block (23), and a grinding machine group (25) is fixedly arranged at the front end of the second telescopic cylinder (24). The grinding machine group (25) comprises a driving motor and a grinding wheel.

5. The environmentally friendly metal sherardizing surface treatment equipment according to claim 1 is characterized by: Two front-to-back symmetrical support rollers (2) are mounted above the main frame (1); a U-shaped frame (10) is formed in the middle of the rear side wall of the main frame (1); a first telescopic cylinder (11) with its head facing downward is embedded in the front middle of the upper top wall of the U-shaped frame (10); a lifting frame (13) is fixedly connected to the lower end of the first telescopic cylinder (11); a left-right symmetrical limiting rod (12) is formed on the upper surface of the lifting frame (13); the limiting rod (12) passes through the upper top wall of the U-shaped frame (10) upward and is relatively independent of the limiting rod (12).

6. The environmentally friendly metal sherardizing surface treatment equipment according to claim 5, characterized in that: A pressure roller (15) is mounted inside the lifting frame (13), and the right end shaft of the pressure roller (15) passes through the right side plate of the lifting frame (13). A second motor (14) is fixedly mounted on the right side of the lifting frame (13), and the output shaft of the second motor (14) is fixedly connected to the right end shaft of the pressure roller (15).