Die casting deburring equipment with multi-station feeding and discharging layout

By adding multiple up and unloading stations and multiple robots to the die-casting deburring equipment, the problem of low efficiency of existing equipment is solved, and the two sets of deburring mechanisms are realized at the same time, which significantly improves the efficiency of deburring.

CN222806678UActive Publication Date: 2025-04-29ZHEJIANG WANFENG TECH DEV CO LTD
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Patent Information

Application Number
CN202421502016.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing die-casting deburring equipment is inefficient and has low quality, mainly due to the low efficiency of manual handling and grinding, and the working ability of the two sets of deburring mechanisms cannot be used at the same time.

Method used

Design a die-casting deburring equipment with multiple stations up and down layout, add multiple up and down stations and multiple robots, realize the simultaneous operation of two sets of deburring mechanisms, and improve the deburring efficiency.

Benefits of technology

By adding up and unloading stations and robots, the deburring stations on the deburring equipment can be operated simultaneously, greatly improving the efficiency of deburring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a die casting deburring device with a multi-station feeding and discharging layout, which comprises a longitudinally arranged deburring device, two groups of deburring mechanisms distributed front and back are arranged on the deburring device, and two deburring robots opposite to the deburring mechanisms are respectively arranged at the top of the deburring device. The right side of the deburring equipment is provided with a plurality of trolley feeding stations and trolley discharging stations which are transversely arranged, and the trolley feeding stations and the trolley discharging stations are located on the front sides and the rear sides of the two sets of deburring mechanisms on the deburring equipment correspondingly. A discharging robot and a feeding robot which are opposite to the two sets of deburring mechanisms on the deburring equipment are arranged between the trolley discharging station and the trolley feeding station, and the discharging robot is located on the front side of the feeding robot and connected to a transverse sliding rail. A transverse feeding conveying line is arranged on the right side of the feeding robot. A plurality of feeding stations, a plurality of discharging stations and a plurality of robots are additionally arranged on the deburring equipment to serve the deburring equipment.
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Description

Technical field:

[0001] The utility model relates to the technical field of deburring equipment, in particular to a die casting deburring equipment with a multi-station loading and unloading layout. Background technology:

[0002] After the car body is die-cast, it needs to be polished to remove burrs. During polishing, the die-cast car body is usually installed on the fixture manually, and then polished by manually operating the polishing equipment. However, the size of the die-cast car body is generally large, so manual handling and polishing make the polishing efficiency low and the polishing quality low. Therefore, an automated die-cast car body deburring equipment is proposed, and the structure of the die-cast car body deburring equipment is shown in the attached figure Figure 1 As shown, there are two sets of deburring mechanisms on the deburring equipment. The deburring robot arranged on the top clamps the die-cast body and deburrs it on the deburring mechanism. Because the two sets of deburring mechanisms are designed for different parts of the die-cast body, only one robot is arranged on the top of the deburring equipment, but the robot is installed on a sliding track to enable the die-cast body to move between the two sets of deburring mechanisms and complete the loading and unloading tasks at the same time; but when the two sets of deburring mechanisms are running, only one set of deburring mechanisms is working, so it is suggested that the deburring efficiency can be greatly improved if the two sets of deburring mechanisms work at the same time. In order to improve the deburring efficiency, the loading and unloading structures of the equipment need to be optimized to meet the supply of workpieces. Utility model content:

[0003] The purpose of the utility model is to address the deficiencies of the prior art and to provide a die-casting deburring device with a multi-station loading and unloading layout. The deburring device is equipped with multiple loading and unloading stations and multiple robots to serve the deburring device, so that the deburring stations on the deburring device can operate simultaneously, greatly improving the deburring efficiency of the equipment.

[0004] A die casting deburring device with a multi-station loading and unloading layout comprises a longitudinally arranged deburring device, two groups of deburring mechanisms distributed front and rear are arranged on the deburring device, two deburring robots opposite to the deburring mechanisms are arranged on the top of the deburring device, a plurality of trolley loading stations and trolley unloading stations arranged horizontally are arranged on the right side of the deburring device, and the trolley unloading stations and trolley loading stations are respectively located on the front and rear sides of the two groups of deburring mechanisms on the deburring device;

[0005] Two unloading robots and loading robots are arranged between the trolley unloading station and the trolley loading station, which are opposite to the two groups of deburring mechanisms on the deburring equipment. The unloading robot is located in front of the loading robot and connected to the horizontal sliding track; a horizontal loading conveyor line is arranged on the right side of the loading robot.

[0006] Preferably, the small car blanking station and the small car loading station respectively include a "C"-shaped station outer frame, and two sets of longitudinal small car guide rails are arranged inside the station outer frame; the opening of the station outer frame of the small car blanking station faces forward, and the opening of the station outer frame of the small car loading station faces backward.

[0007] Preferably, anti-collision columns are fixedly connected to both ends of the station outer frames of the small car blanking station and the small car loading station, and vertically arranged protective gratings are fixedly connected to the anti-collision columns.

[0008] Preferably, the sliding track includes a transverse guide rail, a sliding platform is arranged on the upper side of the guide rail, the blanking robot is fixed on the sliding platform, a walking component is arranged on the sliding platform and connected to the guide rail, the walking component includes a walking motor and walking wheels, the walking motor is fixed at the rear side of the sliding platform, and the walking wheels are fixedly connected to the rotating shaft of the walking motor and are erected on the guide rail.

[0009] Preferably, L-shaped and straight horizontal guardrails are respectively arranged on the front and rear sides of the loading conveyor line. The front end of the guardrail on the front side of the loading conveyor line is connected to the station outer frame on the small car blanking station, and the left end of the guardrail on the rear side of the loading conveyor line is connected to the station outer frame on the small car loading station.

[0010] Preferably, the sliding track is located on the left side of the guardrail on the front side of the loading conveyor line.

[0011] Preferably, the number of the small car blanking stations is greater than the number of the small car loading stations.

[0012] The beneficial effects of the present utility model are as follows:

[0013] Multiple loading and unloading stations and multiple robots are added to this deburring device to serve the deburring device. Thus, the deburring stations on the deburring device can operate simultaneously, greatly improving the deburring efficiency of the device. Description of the drawings:

[0014] Figure 1 It is a schematic structural diagram of the existing deburring device;

[0015] Figure 2 It is a schematic top view structural diagram of the present utility model;

[0016] Figure 3 It is a partial enlarged schematic diagram of the small car loading station part inside the present utility model;

[0017] Figure 4 It is a partial enlarged schematic diagram of the blanking robot part inside the present utility model.

[0018] In the figure: 1, deburring equipment; 2, deburring robot; 3, loading robot; 4, trolley loading station; 6, loading conveyor line; 7, sliding track; 71, guide rail; 72, sliding platform; 8, unloading robot; 9, trolley unloading station; 10, guardrail. Detailed implementation method:

[0019] Example: See Figures 2 to 4 As shown, a die-casting part deburring equipment with a multi-station loading and unloading layout includes a longitudinally arranged deburring equipment 1. Two sets of front and rear distributed deburring mechanisms are arranged on the deburring equipment 1. Two deburring robots 2 opposite to the deburring mechanisms are respectively arranged on the top of the deburring equipment 1. A number of horizontally arranged trolley loading stations 4 and trolley unloading stations 9 are respectively arranged on the right side of the deburring equipment 1. The trolley unloading station 9 and the trolley loading station 4 are respectively located in the front and rear of the two sets of deburring mechanisms on the deburring equipment 1;

[0020] Two unloading robots 8 and loading robots 3 opposite to the two sets of deburring mechanisms on the deburring equipment 1 are arranged between the trolley unloading station 9 and the trolley loading station 4. The unloading robot 8 is located in the front of the loading robot 3 and is connected to the horizontal sliding track 7; A horizontal loading conveyor line 6 is arranged on the right side of the loading robot 3;

[0021] Both the unloading robot 8 and the loading robot 3 are provided with extended robotic arms, which can respectively load and unload materials for the two sets of deburring mechanisms of the deburring equipment 1.

[0022] The trolley unloading station 9 and the trolley loading station 4 respectively include a "C"-shaped station outer frame b. Two sets of longitudinal trolley guide rails a are arranged inside the station outer frame b; The opening of the station outer frame b of the trolley unloading station 9 faces forward, and the opening of the station outer frame b of the trolley loading station 4 faces backward. The die-casting body is loaded in the trolley and can enter the trolley loading station 4 from the rear side of the trolley loading station 4; The trolley arranged in the trolley unloading station 9 can move out from the front side of the trolley unloading station 9 after loading the deburred die-casting body.

[0023] Anti-collision columns d are fixedly connected to both ends of the station outer frame b of the trolley unloading station 9 and the trolley loading station 4, and a vertically arranged protective grating c is fixedly connected to the anti-collision columns d.

[0024] The sliding track 7 includes a transverse guide rail 71, and a sliding platform 72 is provided on the upper side of the guide rail 71. The unloading robot 8 is fixed on the sliding platform 72. A walking assembly is provided on the sliding platform 72 and connected to the guide rail 71. The walking assembly includes a walking motor and a walking wheel. The walking motor is fixed on the rear side of the sliding platform 72. The walking wheel is fixed on the rotating shaft of the walking motor and mounted on the guide rail 71. The unloading robot 8 can move horizontally on the sliding track 7 to place the deburred die-cast car body into the trolley of each trolley unloading station 9.

[0025] L-shaped and straight horizontal guardrails 10 are respectively arranged on the front and rear sides of the loading conveyor line 6. The front end of the guardrail 10 on the front side of the loading conveyor line 6 is connected to the station outer frame b on the trolley unloading station 9, and the left end of the guardrail 10 on the rear side of the loading conveyor line 6 is connected to the station outer frame b on the trolley loading station 4.

[0026] The sliding track 7 is located on the left side of the guardrail 10 on the front side of the feeding conveyor line 6.

[0027] The number of the trolley unloading stations 9 is greater than the number of the trolley loading stations 4 .

[0028] Working principle: The utility model is a die-casting deburring device with a multi-station loading and unloading layout. The deburring device is provided with multiple loading stations, and the loading stations include multiple trolley loading stations 4 and a loading conveyor line. The die-cast car body can be loaded in the trolley and moved to the trolley loading station 4 for loading, or it can be transferred to the deburring device through the loading conveyor line 6. A variety of conveying methods can be selected for feeding, and then the die-cast car body is moved to the deburring station by the loading robot, and the die-cast car body is clamped by two deburring robots 2 for deburring and the die-cast car body is transferred between the two groups of deburring stations;

[0029] Finally, the unloading robot 8 takes it out from the deburring device and moves it through the sliding track 7 to be placed in the trolleys of each trolley unloading station 9.

[0030] The embodiments are used to illustrate the present invention, but not to limit the present invention. Any person skilled in the art may modify the embodiments without violating the spirit and scope of the present invention, and therefore the scope of protection of the present invention shall be as set forth in the claims of the present invention.

Claims

1. A die casting deburring device with a multi-station loading and unloading layout, comprising a longitudinally arranged deburring device (1), the deburring device (1) being provided with two groups of deburring mechanisms distributed frontally and rearwardly, and two deburring robots (2) being respectively provided on the top of the deburring device (1) and being opposite to the deburring mechanisms, characterized in that: On the right side of the deburring device (1), there are respectively arranged a number of horizontally arranged trolley loading stations (4) and trolley unloading stations (9). The trolley unloading station (9) and the trolley loading station (4) are respectively located in the front and rear of two sets of deburring mechanisms on the deburring device (1). Between the trolley unloading station (9) and the trolley loading station (4), there are two unloading robots (8) and loading robots (3) opposite to two sets of deburring mechanisms on the deburring device (1). The unloading robot (8) is located in the front of the loading robot (3) and is connected to the horizontal sliding track (7). A horizontal loading conveyor line (6) is arranged on the right side of the loading robot (3).

2. The die casting deburring equipment with a multi-station loading and unloading layout according to claim 1 is characterized in that: The trolley unloading station (9) and the trolley loading station (4) respectively include a "C"-shaped station outer frame (b). Inside the station outer frame (b), there are two sets of longitudinal trolley guide rails (a). The opening of the station outer frame (b) of the trolley unloading station (9) faces forward, and the opening of the station outer frame (b) of the trolley loading station (4) faces backward.

3. The die casting deburring equipment with a multi-station loading and unloading layout according to claim 2 is characterized in that: At both ends of the station outer frame (b) of the trolley unloading station (9) and the trolley loading station (4), there are respectively fixed anti-collision columns (d). Vertically arranged protective gratings (c) are fixedly connected to the anti-collision columns (d).

4. The die casting deburring equipment with a multi-station loading and unloading layout according to claim 1 is characterized in that: The sliding track (7) includes a horizontal guide rail (71). On the upper side of the guide rail (71), there is a sliding platform (72). The unloading robot (8) is fixed on the sliding platform (72). A walking component is arranged on the sliding platform (72) and is connected to the guide rail (71). The walking component includes a walking motor and walking wheels. The walking motor is fixed on the rear side of the sliding platform (72), and the walking wheels are fixedly connected to the rotating shaft of the walking motor and are mounted on the guide rail (71).

5. The die casting deburring equipment with a multi-station loading and unloading layout according to claim 2 is characterized in that: On the front and rear sides of the loading conveyor line (6), there are respectively arranged L-shaped and straight horizontal guardrails (10). The front end of the guardrail (10) on the front side of the loading conveyor line (6) is connected to the station outer frame (b) on the trolley unloading station (9), and the left end of the guardrail (10) on the rear side of the loading conveyor line (6) is connected to the station outer frame (b) on the trolley loading station (4).

6. The die casting deburring equipment with a multi-station loading and unloading layout according to claim 5 is characterized in that: The sliding track (7) is located on the left side of the guardrail (10) on the front side of the loading conveyor line (6).

7. The die casting deburring equipment with a multi-station loading and unloading layout according to claim 1 is characterized in that: The number of the trolley unloading stations (9) is greater than the number of the trolley loading stations (4).