Deburring device for metal pipe fitting

By designing a metal pipe fitting deburring device including an operating table, a push cylinder, a rotating assembly, a screw device and a clamping assembly, the problem of manual operation of existing equipment is solved, and the automatic deburring of pipe fittings is realized and production efficiency is improved.

CN222806681UActive Publication Date: 2025-04-29MINGXUAN (WUHAN) PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202421568659.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-29
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Existing metal pipe fitting deburring equipment requires manual operation, resulting in high labor intensity and low efficiency, and it is difficult for the equipment to achieve automated deburring.

Method used

A deburring device for metal pipe fittings is designed, including a working table, a push cylinder, a rotating assembly, a screw device and a clamping assembly. Through the cooperation of these components, the automatic transplanting, rotation and grinding of the pipe fittings are realized to complete the deburring operation.

Benefits of technology

Automatic deburring of pipe fittings is realized, labor intensity is reduced, and work and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal pipe fitting machining, in particular to a metal pipe fitting deburring device which comprises an operation table, a vertical frame fixed on the operation table, two oppositely-pushing air cylinders distributed oppositely and a rotating assembly located between the two oppositely-pushing air cylinders. And an opposite pushing plate sliding on the operation table is fixed at the ejection end of the opposite pushing air cylinder. According to the deburring device for the metal pipe fitting, through cooperation of a lead screw device and a clamping assembly, the pipe fitting can be transplanted from left to right, an opposite-pushing air cylinder drives an opposite-pushing plate to move, assemblies on the opposite-pushing plate can clamp and position the pipe fitting, and therefore pre-waiting can be achieved; and meanwhile, the rotating assembly drives the pipe fitting to rotate to adjust the direction in the transplanting process, so that the hole in the other side can be ground through the other group of grinding devices, automatic deburring is realized, and meanwhile, the working efficiency and the production efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal pipe processing, in particular to a deburring device for metal pipes. Background Art

[0002] During the manufacturing process of pipe fittings, especially after the metal pipe fittings are cut, there will be many burrs around the pipe mouth or the holes opened on the pipe fittings. The presence of burrs will affect the assembly accuracy of the pipe fittings, and then affect the quality and use effect of the product. Therefore, removing burrs is an indispensable part of the pipe fitting production process.

[0003] The existing deburring machines require manual loading. Since the pipe fittings are metal products with a certain weight, this will result in high labor intensity. In addition, when deburring the holes of the pipe fittings, the pipe fittings still need to be rotated manually to deburr the openings on the other side of the pipe fittings. Therefore, long-term work has a high labor intensity for the workers, thereby reducing work efficiency and production efficiency. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deburring device for metal pipe fittings, comprising an operating table, a vertical frame, two relatively distributed push cylinders, and a rotating assembly located between the two push cylinders are fixed on the operating table, a push plate sliding on the operating table is fixed to the ejection end of the push cylinder, two L-shaped clamps are fixed on the two push plates, a grinding device is installed on one side of the L-shaped clamp, a screw device is installed on the vertical frame, and a clamping assembly sliding on the vertical frame is fixed to the movable end of the screw device.

[0005] Furthermore, the clamping assembly includes a base plate slidably connected to the frame, a pushing cylinder is installed on one side of the base plate, and multiple gears and multiple elastic components are installed inside, as well as a lower rack located inside and sliding and connected to the elastic components and meshing with the gears, a cover plate is fixed to the top of the base plate, a long plate is fixed to the ejection end of the pushing cylinder, an upper rack is fixed on one side of the long plate, which shuttles between the base plate and the cover plate and meshes with the gears, and a clamp is fixed to one end of the upper rack and the lower rack.

[0006] Furthermore, the elastic component includes a telescopic column fixed to one side of the lower rack, one end of the telescopic column passes through the bottom plate, and the outer side of the telescopic column is sleeved inside the bottom plate with a spring.

[0007] Furthermore, the length of the lower rack is smaller than that of the upper rack, the clamping plates at the head end and the tail end are both F-shaped, and the protruding ends are in the same direction.

[0008] Furthermore, the rotating assembly includes a bearing seat fixed on the operating table and located between the two grinding devices, and a concave plate located below the bearing seat, a guide rod is fixed on the inner side of the concave plate and a forward thrust cylinder is installed on the outer side, a guide block is slid on the outer side of the guide rod, a fixed rack connected to the forward thrust cylinder is fixed on the top of the guide block, a rotating shaft is fixed on the inner side of the bearing seat, a clamping cylinder is installed on the upper end of the rotating shaft, and a rotating gear meshing with the fixed rack is fixed on the lower end.

[0009] Furthermore, an active plate, a clamping block and a shifting block are fixed on the top of one of the two push plates, and an auxiliary active plate, an auxiliary clamping block and an auxiliary shifting block are fixed on the top of the other push plate, which are respectively distributed relative to the active plate, the clamping block and the shifting block.

[0010] Furthermore, a push-down cylinder located above the clamping plate at the tail end is installed on the top of the cover plate, a rotating motor is installed on the ejection end of the push-down cylinder, and a grinding head is installed on the rotating end of the rotating motor.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] The deburring device for metal pipe fittings can transfer the pipe fittings from left to right through the cooperation of the screw device and the clamping assembly, and drive the push plate to move through the push cylinder, so that the assembly on the push plate can clamp and position the pipe fitting, thereby realizing pre-waiting, or extending the grinding device to the corresponding hole and rotating to complete the deburring operation. At the same time, during the transfer process, the rotating assembly drives the pipe fitting to rotate and adjust the direction, so that the holes on the other side can be polished through another set of grinding devices, thereby realizing automatic deburring and improving work and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 A three-dimensional diagram of the clamping assembly in the present utility model;

[0015] Figure 3 For this utility model Figure 2 Left side cross-sectional view;

[0016] Figure 4 It is a three-dimensional diagram of the rotating component in the utility model.

[0017] In the figure: 1. operating table; 2. stand; 3. screw device; 4. clamping assembly; 401. bottom plate; 402. gear; 403. lower rack; 404. push cylinder; 405. long plate; 406. upper rack; 407. telescopic column; 408. spring; 409. clamping plate; 410. cover plate; 5. push cylinder; 6. push plate; 7. clamping block; 8. auxiliary clamping block; 9. rotating assembly; 901. concave plate; 902. guide rod; 903. guide block; 904. fixed rack; 905. forward push cylinder; 906. bearing seat; 907. rotating gear; 908. rotating shaft; 909. clamping cylinder; 10. auxiliary plate; 11. active plate; 12. L-shaped clamping plate; 14. grinding device; 15. push cylinder; 16. rotating motor; 17. grinding head. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4 In this embodiment, a deburring device for metal pipe fittings includes an operating table 1, a stand 2 is fixed on the table top of the operating table 1, and two push cylinders 5 are relatively distributed below the stand 2, and a rotating component 9 is installed on the operating table 1 between the two push cylinders 5, the ejection end of the push cylinder 5 is fixed with a push plate 6 that slides on the operating table 1, and two push plates 6 are fixed with two L-shaped clamps 12, two adjacent L-shaped clamps 12 are opposite, and the two relatively distributed L-shaped clamps 12 are installed on the opposite sides. A grinding device 14 is installed on the top of the stand 2, and a screw device 3 is installed on the moving end of the screw device 3. A clamping component 4 that slides on the stand 2 is fixed.

[0020] In the above structure, the screw device can drive the clamping assembly to move left and right to adjust the position of the clamping end. At the same time, the clamping assembly can clamp and fix the pipe fittings, and the function of transplanting the pipe fittings is realized under the screw device. During the transplanting process, the push cylinder drives the push plate to move oppositely, so that the clamping and fixing can be completed through the L-shaped clamp. At the same time, the rotation adjustment of the pipe fitting can be completed through the rotating assembly, so that the unpolished hole on the other side is rotated to be opposite to the L-shaped clamp and also to the grinding end of the grinding device. Then, the grinding end of the cooperating grinding device extends into the hole to complete the grinding operation, and then the unloading is completed by transplanting, thereby realizing automatic loading and unloading and deburring operations, thereby reducing the labor workload of the staff and effectively improving the work and production efficiency.

[0021] like Figure 2-3 The clamping assembly 4 includes a bottom plate 401 which is slidably connected to the stand 2 and fixedly connected to the moving end of the screw device 3, a push cylinder 404 is installed on the back of the bottom plate 401, and seven gears 402 arranged and distributed at equal distances and an elastic component matching the number of the gears 402 are installed inside the bottom plate 401, and a lower rack 403 which slides inside the bottom plate 401 and is connected to one end of the elastic component, the lower rack 403 is meshed with the gear 402, and a cover plate 410 is fixed on the top of the bottom plate 401, the cover plate 410 covers the bottom plate 401, and the push cylinder 404 A long plate 405 is fixed to the ejection end, which is equal to the length of the bottom plate 401 and distributed opposite to the back side thereof. An upper rack 406 matching the number of gears 402 is fixed to the side of the long plate 405 opposite to the bottom plate 401, and the upper rack 406 slides between the bottom plate 401 and the cover plate 410, and meshes with the gear 402. A clamping plate 409 is fixed to one end of the upper rack 406 and the lower rack 403. The length of the lower rack 403 is less than that of the upper rack 406. The two clamping plates 409 at the head end and the tail end are both F-shaped, and the protruding ends are in the same direction, while the clamping plate 409 in the middle is vertically downward. The bottom plate is driven to move left and right on the vertical frame by the screw rod device, so that the clamping plates at the head and tail can be moved to the periphery of the pipe body in an open and closed state, and the push cylinder is operated to push the long plate to drive the upper rack to move. While moving, the upper rack will drive the lower rack to move by meshing with the gear, so that the upper rack and the lower rack drive the clamping plates to move in relative or opposite directions to complete the opening and closing and clamping actions. During the movement of the lower rack, the elastic component will be squeezed to play a buffering role, and it can also play a role in promoting clamping. Then, under the operation of the push cylinder and the operation of the screw rod device, the transplanting operation of the pipe fittings can be completed.

[0022] The elastic component includes a telescopic column 407 fixed to the left side of the lower rack 403, the left end of the telescopic column 407 extends to the outside through the bottom plate 401, and the outer side of the telescopic column 407 is sleeved with a spring 408 inside the bottom plate 401. When the upper rack drives the lower rack to move through the gear, when the two clamps are opened and closed, the lower rack will drive the telescopic column to push outward, and at the same time, the spring will be squeezed through the left end of the lower rack, thereby playing a buffering role. When the clamp is clamped, the lower rack will be pushed to the right under the elastic force of the spring to improve the firmness of the clamping.

[0023] like Figure 4In the direction shown, the rotating assembly 9 includes a bearing seat 906 fixed on the operating table 1 and located between the two grinding devices 14, and a concave plate 901 located below the bearing seat 906 is fixed to the bottom of the operating table 1, two guide rods 902 are fixed on the inner side of the concave plate 901, a forward push cylinder 905 is fixedly installed on the left side of the concave plate 901, a guide block 903 slides between the outer sides of the two guide rods 902, a fixed rack 904 fixedly connected to the ejection end of the forward push cylinder 905 is fixed on the top of the guide block 903, a rotating shaft 908 is fixed to the inner side of the bearing seat 906, a clamping cylinder 909 is installed on the upper end of the rotating shaft 908, and a rotating gear 907 meshing with the fixed rack 904 is fixed on the lower end. When the screw device and the clamping assembly cooperate to deburr the pipe for the first time, the pipe will be moved to the clamping cylinder in the open and closed state, and then the pipe will be clamped and fixed by the clamping cylinder. The clamping assembly is loosened and cooperated with the screw device to move the material left and right, and then the forward push cylinder runs to push the fixed rack to drive the shaft to rotate, so that the pipe can be driven to rotate through the clamping cylinder, so that the hole on the other side is rotated to the grinding position, thereby realizing automatic rotation and adjustment of the position.

[0024] like Figure 1 The top of the front push plate 6 is fixed with an active plate 11, a clamping plate 7 and a shifting block. The active plate 11 is close to the left grinding device 14, the clamping plate 7 is close to the shifting block, and the shifting block is close to the right grinding device 14. The top of the back push plate 6 is fixed with an auxiliary plate 10 opposite to the active plate 11, and is also fixed with an auxiliary clamping block 8 opposite to the clamping plate 7, and an auxiliary shifting block opposite to the shifting block. Through the operation of the push cylinder, the two push plates are driven to move in opposite or opposite directions, so that the active plate and the auxiliary plate can be clamped, and at the same time, the clamping plate and the auxiliary clamping block are clamped, and the shifting block and the auxiliary shifting block are clamped, so that the pipe fitting can be clamped and fixed at the current position to achieve the role of pre-waiting.

[0025] The top of the cover plate 410 is provided with a push-down cylinder 15 located above the clamping plate 409 at the tail end, and a rotary motor 16 is provided at the ejection end of the push-down cylinder 15, and a grinding head 17 is provided at the rotating end of the rotary motor 16. When the clamping plate at the tail end clamps the pipe fitting, the push-down cylinder drives the rotary motor to move downward until the grinding head extends to the upper end of the pipe fitting, and then the pipe fitting is transferred to the clamping block and the auxiliary clamping block for clamping, thereby improving the firmness of the clamping of the pipe fitting, and the burr removal at the end is completed by driving the grinding head to rotate by the rotary motor.

[0026] The working principle of the above embodiment is:

[0027] The clamping assembly is driven to move to the far left by the screw rod device, and at the same time, the clamping plates of the clamping assembly are in an open and closed state. The protruding ends of the two clamping plates at the head end will move to both sides of the pipe fitting, and the long plate will be driven to move by the push cylinder, and the long plate will drive the upper rack to retreat, and at the same time, the lower rack will be driven forward by the gear, so that the two clamping plates will clamp the pipe fitting, and then the clamping assembly is driven to move to the right by the screw rod device, and the two clamping plates at the head end will place the pipe fitting between the active plate and the auxiliary plate, and then cooperate with the push cylinder to drive the push plate to move, so that the active plate The movable plate and the auxiliary movable plate clamp and fix the pipe fitting to achieve the pre-waiting effect. Then the screw device drives the clamping assembly to reciprocate, so that the second set of clamps moves to the pipe fitting position and clamps it through the principle of the clamping assembly. At the same time, the push cylinder drives the push plate to reciprocate to complete the clamping and loosening of the pipe fitting. Therefore, the second set of clamps will move the pipe fitting to between the first set of L-shaped clamps, and through the movement of the push plate, the grinding head of the grinding device can be extended to the hole of the pipe fitting to complete the grinding operation. The third set of clamps will move the pipe fitting to the clamping position. The pipe is clamped and fixed in the holding cylinder, and the forward cylinder drives the fixed rack to reciprocate, thereby driving the rotating shaft to rotate through the rotating gear. Among them, the guide rod and the guide block can limit the fixed rack to avoid deviation during the movement. Therefore, under the rotation of the rotating shaft, the clamping cylinder can be driven to rotate, thereby adjusting the direction of the pipe fitting, and then the pipe fitting with adjusted direction is transferred to the second group of L-shaped clamping plates for clamping through the fourth group of clamping plates, and the hole deburring operation is completed through the grinding device, and then the fifth group of clamping plates transfers the pipe fitting to the shifting block The pipe is clamped and fixed between the counter-clamping block and the auxiliary moving block and waits in advance until the sixth set of clamps transfers the pipe fitting to between the clamping block and the auxiliary clamping block, and then the pipe fitting is clamped by the tail end clamp. During the clamping process, the rotary motor is driven downward by the push-down cylinder to move the grinding head to the upper port of the pipe fitting to complete the grinding, and then the pipe fitting is transferred out through the tail end clamp, thereby driving the pipe fitting to move one level at a time to complete the deburring treatment on the inside of the hole, and at the same time playing the role of automatic loading and unloading, thereby realizing automatic deburring and improving work and production efficiency.

[0028] The entire workflow is completed, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0029] It should be noted that in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of further restrictions, the elements defined by the statement "comprise one..." do not exclude the presence of other identical elements in the process, method, article or equipment including the elements.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deburring device for a metal pipe, comprising an operating table (1), characterized in that: The operating table (1) is fixed with a stand (2), two thrust cylinders (5) arranged relatively to each other, and a rotating assembly (9) located between the two thrust cylinders (5); the ejection end of the thrust cylinder (5) is fixed with a thrust plate (6) sliding on the operating table (1); two L-shaped clamps (12) are fixed on each of the two thrust plates (6); a grinding device (14) is installed on one side of the L-shaped clamp (12); a screw device (3) is installed on the stand (2); a clamping assembly (4) sliding on the stand (2) is fixed on the movable end of the screw device (3).

2. A deburring device for a metal pipe according to claim 1, characterized in that: The clamping assembly (4) comprises a base plate (401) slidably connected to the stand (2), a push cylinder (404) is installed on one side of the base plate (401), and a plurality of gears (402) and a plurality of elastic components are installed inside, as well as a lower rack (403) located inside and sliding and connected to the elastic components and meshing with the gears (402), a cover plate (410) is fixed on the top of the base plate (401), a long plate (405) is fixed on the ejection end of the push cylinder (404), an upper rack (406) is fixed on one side of the long plate (405) and is located between the base plate (401) and the cover plate (410) and meshing with the gears (402), and a clamping plate (409) is fixed to one end of each of the upper rack (406) and the lower rack (403).

3. A deburring device for a metal pipe according to claim 2, characterized in that: The elastic component comprises a telescopic column (407) fixed on one side of the lower rack (403), one end of the telescopic column (407) passes through the bottom plate (401), and the outer side is located inside the bottom plate (401) and is sleeved with a spring (408).

4. A deburring device for a metal pipe according to claim 3, characterized in that: The length of the lower rack (403) is shorter than that of the upper rack (406), and the clamping plates (409) at the head end and the tail end are both F-shaped, and the protruding ends are in the same direction.

5. The deburring device for a metal pipe according to claim 1, characterized in that: The rotating assembly (9) comprises a bearing seat (906) fixed on the operating table (1) and located between two grinding devices (14), and a concave plate (901) located below the bearing seat (906), a guide rod (902) fixed on the inner side of the concave plate (901) and a forward thrust cylinder (905) installed on the outer side, a guide block (903) slidingly provided on the outer side of the guide rod (902), a fixed rack (904) connected to the forward thrust cylinder (905) fixed on the top of the guide block (903), a rotating shaft (908) fixed on the inner side of the bearing seat (906), a clamping cylinder (909) installed on the upper end of the rotating shaft (908), and a rotating gear (907) meshing with the fixed rack (904) fixed on the lower end.

6. A deburring device for a metal pipe according to claim 2, characterized in that: An active plate (11), a clamping block (7) and a shifting block are fixed on the top of one of the two push plates (6), and an auxiliary active plate (10), an auxiliary clamping block (8) and an auxiliary shifting block are fixed on the top of the other push plate (6), which are respectively distributed relative to the active plate (11), the clamping block (7) and the shifting block.

7. A deburring device for a metal pipe according to claim 6, characterized in that: A push-down cylinder (15) located above the clamping plate (409) at the tail end is installed on the top of the cover plate (410), a rotating motor (16) is installed at the ejection end of the push-down cylinder (15), and a grinding head (17) is installed at the rotating end of the rotating motor (16).