Barkhausen probe fixing device
By designing a fixing device for the Buckhausen probe, the probe is fixed to the linear displacement component of the machine tool using a magnetic base and support rod, the error problem caused by hand-held probe operation is solved, achieving higher test accuracy and stability.
Patent Information
- Application Number
- CN202420373578.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the detection of Buckhausen probes, the handheld probe needs to be operated for a long time, which can easily lead to human errors and affect the accuracy of the test results.
A Buckhausen probe fixing device is designed, which is fixed to the linear displacement component of the machine tool through a magnetic base, so that the probe moves at a constant speed along the grinding tangent line. The device includes a magnetic base, a support rod, a locking assembly and a probe fixing frame to achieve accurate positioning and stable movement of the probe.
Through the fixing device, the accuracy of the test results is improved, human operation errors are reduced, and the stability and efficiency of the probe during the detection process is improved.
Smart Images

Figure CN222806762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a Barkhausen probe fixing device. Background Art
[0002] During the grinding process, ferromagnetic workpieces are easily affected by the sharp increase in grinding surface temperature, which can easily cause grinding burn defects on the grinding surface, seriously affecting the performance and life of the workpiece. Currently, the commonly used methods include acid leaching, metallographic structure analysis, and Barkhausen noise detection. Among them, the Barkhausen detection method has the advantages of non-destructive detection and detection of substrate burns through the coating, and is increasingly widely used in the industry.
[0003] In actual application, the Barkhausen test is usually performed by holding the front end of the probe, touching the working surface of the probe to the surface of the workpiece to be tested, and moving at a constant speed on the working test surface along the grinding tangent direction with the contact point as the starting point. During this process, the working surface of the probe must always be placed vertically on the surface of the workpiece to be tested. The probe needs to be held for a long time, and the human operation error is large, which can easily affect the accuracy of the test results. Utility Model Content
[0004] The utility model aims to provide a Barkhausen probe fixing device, which can be fixed on a component of a machine tool that can be linearly positioned through a magnetic base, so that the Barkhausen probe moves at a uniform speed along the grinding tangent, thereby improving the test accuracy.
[0005] The purpose of the utility model can be achieved through the following technical solutions.
[0006] A Barkhausen probe fixing device comprises a magnetic base, a first support rod, a first locking assembly, a second support rod, a second locking assembly and a probe fixing frame, wherein the magnetic base is fixedly connected to the first support rod, the first support rod is provided with the first locking assembly with adjustable position, the first locking assembly is also provided with the second support rod so that the second support rod is perpendicular to the first support rod, the second support rod is provided with the second locking assembly with adjustable position, the probe fixing frame is provided with the second locking assembly, and the probe fixing frame has a hollow structure for locking and connecting a Barkhausen probe.
[0007] The utility model also has the following preferred designs:
[0008] The first locking assembly of the utility model includes a first U-shaped clamping sleeve, a first threaded rod and a first rotary handle. The first U-shaped clamping sleeve includes two first elastic clips stacked together. One end of the two first elastic clips is connected as a whole and a first clamping hole for the first support rod to pass through is set at the connection end. The two first elastic clips are respectively provided with a first through hole for the first threaded rod to pass through. The first clamping hole and the first through hole are perpendicular to each other. The first threaded rod is provided with a first mounting hole for the second support rod to pass through. The first threaded rod is connected to the first rotary handle after passing through the first through hole. The first U-shaped clamping sleeve can be clamped or loosened by rotating the first rotary handle. The first locking assembly can realize the connection between the first support rod and the second support rod. The first clamping hole of the first U-shaped clamping sleeve can be rotated 360° around the first support rod so that the installation position of the second support rod can be rotated around the first support rod.
[0009] The bottom of the probe fixing frame of the utility model is provided with a cylindrical pin for connecting with the second locking assembly.
[0010] The second locking assembly of the utility model includes a second U-shaped clamping sleeve, a second threaded rod and a second rotary handle. The second U-shaped clamping sleeve includes two second elastic clips stacked together. One end of the two second elastic clips is connected as a whole and a second clamping hole for the second support rod to pass through is set at the connection end. The two second elastic clips are correspondingly provided with a second through hole for the second threaded rod to pass through. The second clamping hole and the second through hole are perpendicular to each other. The second threaded rod is provided with a second mounting hole for the cylindrical pin of the probe fixing frame to pass through. The second threaded rod is connected to the second rotary handle after passing through the second through hole. Rotating the second rotary handle can clamp or loosen the second U-shaped clamping sleeve. The second locking assembly can realize the connection between the second support rod and the probe fixing frame. The second clamping hole of the second U-shaped clamping sleeve can rotate 360° around the second support rod to allow the installation position of the probe fixing frame to rotate around the second support rod.
[0011] The probe fixing frame of the utility model is provided with a threaded hole, and the threaded hole is connected with a fastening screw for locking the Barkhausen probe.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model is fixed on the linear displacement component of the machine tool through the magnetic base as a whole, so that the starting point of the Barkhausen probe test is accurately positioned and can move at a uniform speed along the grinding tangent, thereby improving the test accuracy.
[0014] 2. The utility model realizes the adjustment of the installation angle of the second support rod and the probe fixing frame through the first locking assembly and the second locking assembly, and the connection is fast and the adjustment is flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of a Barkhausen probe fixing device of the utility model;
[0016] Figure 2 It is a top view of a Barkhausen probe fixing device of the utility model;
[0017] Figure 3 yes Figure 1 An exploded view of the second locking assembly;
[0018] Figure 4 yes Figure 1 A three-dimensional view of the probe holder.
[0019] Explanation of the accompanying drawings: 1-magnetic base, 2-first support rod, 3-first locking assembly, 4-second support rod, 5-second locking assembly, 6-probe fixing bracket, 7-Barkhausen probe, 51-second U-shaped sleeve, 511-second clamping hole, 512-second through hole, 52-second threaded rod, 521-second mounting hole, 61-hollow structure, 62-cylindrical pin, 63-threaded hole. DETAILED DESCRIPTION
[0020] The technical solution of the present utility model is described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can better understand and implement the technical solution of the present utility model.
[0021] like Figures 1 to 4 As shown, a Barkhausen probe fixing device includes a magnetic base 1, a first support rod 2, a first locking assembly 3, a second support rod 4, a second locking assembly 5 and a probe fixing frame 6, the magnetic base 1 is fixedly connected to the first support rod 2, the first support rod 2 is provided with an adjustable first locking assembly 3, the first locking assembly 3 is also provided with a second support rod 4 so that the second support rod 4 and the first support rod 2 are perpendicular to each other, the second support rod 4 is provided with an adjustable second locking assembly 5, the second locking assembly 5 is provided with a probe fixing frame 6, and the probe fixing frame 6 has a hollow structure 61 for locking and connecting a Barkhausen probe 7.
[0022] As a preferred embodiment:
[0023] The first locking assembly 3 includes a first U-shaped clamping sleeve, a first threaded rod and a first rotary handle. The first U-shaped clamping sleeve includes two first elastic clips stacked together. One end of the two first elastic clips is connected as a whole and a first clamping hole for the first support rod to pass through is set at the connection end. The two first elastic clips are respectively provided with a first through hole for the first threaded rod to pass through. The first clamping hole and the first through hole are perpendicular to each other. The first threaded rod is provided with a first mounting hole for the second support rod to pass through. The first threaded rod is connected to the first rotary handle after passing through the first through hole. The first locking assembly can realize the connection between the first support rod 2 and the second support rod 4. The first clamping hole of the first U-shaped clamping sleeve can rotate 360° around the first support rod so that the installation position of the second support rod 4 can rotate around the first support rod 2.
[0024] A cylindrical pin 62 for connecting with the second locking assembly 5 is disposed at the bottom of the probe fixing frame 6 .
[0025] In this embodiment, the first locking assembly 3 and the second locking assembly 5 have the same structural principle, and the second locking assembly 5 is described in detail below with reference to the accompanying drawings as an example:
[0026] Combination Figure 3 As shown, the second locking assembly 5 includes a second U-shaped clamping sleeve 51, a second threaded rod 52 and a second rotary handle 53. The second U-shaped clamping sleeve 51 includes two second elastic clips stacked together. One end of the two second elastic clips is connected into one body and a second clamping hole 511 for the second support rod 4 to pass through is set at the connection end. The two second elastic clips are correspondingly provided with a second through hole 512 for the second threaded rod 52 to pass through. The second clamping hole 511 and the second through hole 512 are perpendicular to each other. The second threaded rod 52 is provided with a second mounting hole 521 for the cylindrical pin 62 of the probe fixing frame 6 to pass through. The second threaded rod 52 passes through the second through hole 512 and is connected to the second rotary handle 53. The second locking assembly 5 can realize the connection between the second support rod 4 and the probe fixing frame 6. The second clamping hole 511 of the second U-shaped clamping sleeve 51 can be rotated 360° around the second support rod 4 so that the installation position of the probe fixing frame 6 rotates around the second support rod.
[0027] The probe fixing frame 6 is provided with a threaded hole 63 , and the threaded hole 63 is connected to a fastening screw for locking the Barkhausen probe 7 .
[0028] The steps of using the utility model are as follows:
[0029] 1. Clamp the workpiece to be tested on the workbench of the CNC machine tool, clean the surface to be tested with alcohol, and blow it dry with clean and dry compressed air.
[0030] 2. Reset the Barkhausen probe 7 and install the device as follows: Figure 1 Status shown.
[0031] 3. Adsorb the magnetic base 1 on the part of the CNC machine tool that can make linear displacement. The selected adsorption position should ensure that in the subsequent detection work, the probe will not cause position interference with the workpiece to be tested and the CNC machine tool when it is displaced. By adjusting the linear axes of the CNC machine tool, the probe fixing frame 6 slowly approaches the surface of the workpiece to be tested until it stops at a suitable position from the surface of the workpiece to be tested. At this time, assemble the Barkhausen probe 7 in the hollow structure 61 of the probe fixing frame 6. After the front end of the Barkhausen probe 7 leaks out 1 cm, adjust the screw to fix it.
[0032] 4. Adjust the first locking assembly 3, the second support rod 4 and the probe fixing frame 6 so that the Barkhausen probe 7 is vertically placed on the workpiece surface to be tested, and the probe working surface is in parallel contact with the workpiece surface to be tested. Then control the CNC machine tool to make the linear displacement component installed with the device move at a uniform speed for detection.
[0033] The above embodiments are only preferred embodiments of the utility model, but cannot be used as limitations of the utility model. Any modifications and improvements based on the concept of the utility model should fall within the protection scope of the utility model. The specific protection scope shall be subject to the claims.
Claims
1. A Barkhausen probe fixing device, characterized in that: It includes a magnetic base, a first support rod, a first locking assembly, a second support rod, a second locking assembly and a probe fixing frame, the magnetic base is fixedly connected to the first support rod, the first support rod is equipped with the first locking assembly with an adjustable position, the first locking assembly is also equipped with the second support rod so that the second support rod and the first support rod are perpendicular to each other, the second support rod is equipped with the second locking assembly with an adjustable position, the probe fixing frame is equipped with the second locking assembly, and the probe fixing frame has a hollow structure for locking and connecting a Barkhausen probe.
2. The Barkhausen probe fixing device according to claim 1, characterized in that: The first locking assembly includes a first U-shaped clamping sleeve, a first threaded rod and a first rotary handle. The first U-shaped clamping sleeve includes two first elastic clips stacked together. One ends of the two first elastic clips are connected as a whole and a first clamping hole for the first support rod to pass through is provided at the connection end. The two first elastic clips are correspondingly provided with a first through hole for the first threaded rod to pass through. The first clamping hole and the first through hole are perpendicular to each other. The first threaded rod is provided with a first mounting hole for the second support rod to pass through. The first threaded rod is connected to the first rotary handle after passing through the first through hole.
3. The Barkhausen probe fixing device according to claim 1, characterized in that: A cylindrical pin for connecting with the second locking assembly is arranged at the bottom of the probe fixing frame.
4. The Barkhausen probe fixing device according to claim 3, characterized in that: The second locking assembly includes a second U-shaped clamping sleeve, a second threaded rod and a second rotary handle. The second U-shaped clamping sleeve includes two second elastic clips stacked together. One ends of the two second elastic clips are connected into one body and a second clamping hole for the second support rod to pass through is provided at the connection end. The two second elastic clips are correspondingly provided with a second through hole for the second threaded rod to pass through. The second clamping hole and the second through hole are perpendicular to each other. The second threaded rod is provided with a second mounting hole for the cylindrical pin of the probe fixing frame to pass through. The second threaded rod is connected to the second rotary handle after passing through the second through hole.
5. The Barkhausen probe fixing device according to claim 1, characterized in that: The probe fixing frame is provided with a threaded hole, and the threaded hole is connected with a fastening screw for locking the Barkhausen probe.