Clamping mechanism for LED lamp detection
By designing a multi-angle adjustment LED lamp detection and clamping mechanism, the problem that the clamping mechanism in the prior art can only rotate horizontally and cannot adapt to the multi-directional adjustment requirements, and flexible clamping and multi-angle detection of various LED lamps are achieved.
Patent Information
- Application Number
- CN202421633525.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing LED light detection and clamping mechanism can only rotate horizontally and cannot fully adapt to the detection requirements of all types of LED lights, especially when angles and positions are required to be adjusted in multiple directions.
A clamping mechanism including a base, a first and a second support frame, a motor, a worm, a worm gear, a support plate, a limiting column, a limiting frame, a fixing frame, a pneumatic clamp and a fixing arm assembly are designed. The first motor drives the worm and the worm gear to rotate, the support plate and the fixing frame rotate left and right longitudinally, and the pneumatic clamp and the fixing arm assembly rotate front and rear longitudinally, realizing multi-angle adjustment of the LED lamp.
The clamping mechanism can flexibly deal with LED lights of different shapes and sizes, realize multi-angle adjustment, meet various inspection needs, and ensure comprehensiveness and accuracy of inspection.
Smart Images

Figure CN222806877U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED lamp detection, in particular to a clamping mechanism for LED lamp detection. Background Art
[0002] The clamping mechanism used for LED lamp testing is an indispensable key equipment in the LED production and quality control process. With the widespread application of LED technology, the requirements for LED product quality are increasing day by day, which makes the clamping mechanism particularly important in ensuring the stable and accurate testing of LED lamps.
[0003] After searching, the existing patent (Announcement No.: CN219189972U) discloses a clamping mechanism for automobile LED lamp head detection, which belongs to the technical field of automobile LED lamp heads, including a support table placed on a processing table for automobile LED lamp head detection and processing, support blocks are provided at the four corners of the bottom surface of the support table, and a rotating processing disk is rotatably installed on the top surface of the support table. The top surface of the rotating processing disk is symmetrically and slidably connected with two clamping plates for clamping automobile LED lamp heads, and the two clamping plates are rotatably installed with clamping discs on the opposite sides, and the two clamping discs are bonded with rubber anti-skid pads on the opposite sides. The clamping mechanism for automobile LED lamp head detection meets the clamping use of automobile LED lamp heads of different specifications, and can be rotated by the rotating processing disk to drive the angle position of the automobile LED lamp head to meet the processing needs of different positions, and can limit and lock the rotating processing disk through the locking component to meet the use needs of different occasions.
[0004] However, in the actual use of the above solution, the clamped LED lamp is rotated by rotating the rotating processing disk, thereby realizing the horizontal multi-angle detection of the LEND lamp. However, the size and shape of LED lamps vary during the detection process, and some LED lamps may need to adjust the angle and position in multiple directions during detection. If the clamping mechanism can only rotate horizontally, it may not be able to fully meet the detection needs of all types of LED lamps.
[0005] To this end, the utility model provides a clamping mechanism for LED lamp detection. Utility Model Content
[0006] In order to make up for the shortcomings of the prior art and solve the problem that the angle and position need to be adjusted in multiple directions during detection, if the clamping mechanism can only rotate horizontally, it may not be able to fully meet the detection requirements of all types of LED lights. The utility model proposes a clamping mechanism for LED light detection.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a clamping mechanism for LED lamp detection described in the utility model comprises a base, the top of the base is fixedly connected to a first supporting frame opposite to the left and right, the top of the base is fixedly connected to a second supporting frame opposite to the front and back, the right side of the top of the base is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a worm, the top of the worm is meshingly connected to a worm wheel, the top of the worm wheel is fixedly connected to a supporting plate, the top inner side of the second supporting frame is fixedly connected to a limiting column, the bottom end of the support plate is fixedly connected to a limiting frame opposite to the front and back, the limiting frame is slidably connected to the limiting column, the top of the support plate is rotatably connected to a fixing frame, the inner side of the top of the fixing frame is fixedly connected to the second motor, the right side outer wall of the second motor is fixedly connected to a fixing clamp, and the right side of the fixing clamp is provided with a fixing arm assembly opposite to the front and back;
[0008] Through the above technical solution, the first motor drives the worm and thus the worm wheel to rotate, and the worm wheel drives the support plate to rotate. At the same time, the support plate drives the fixed frame and the second motor, the pneumatic clamp and the fixed arm assembly to adjust the angle of the fixed LED lamp, so that multi-angle detection can be performed.
[0009] Furthermore, the fixed arm assembly includes a nut, a front-to-rear clamping arm is fixedly connected to the left side of the fixed clamp, a bolt is rotatably connected to the inner end of the left side of the clamping arm, a sliding groove is provided at the middle end of the left side of the clamping arm, a sliding rod is slidably connected to the inner side of the sliding groove, a limiting ring is fixedly connected to the outer side of the sliding rod, a spring is arranged on the outer side of the sliding rod, a fixing plate is fixedly connected to the inner end of the sliding rod, and a corresponding nut is fixedly connected to the outer end of the fixing plate;
[0010] Through the above technical scheme, the spring uses the inner walls of the sliding groove as stress points to push the fixing plate inward at the same time, thereby achieving flexible clamping of the LED lamp. When rigid clamping is required, it is only necessary to push the fixing plate outward to compress the spring, and at the same time connect the nut fixed at one end of the outer side of the fixing plate with the bolt. The nut is connected by turning the bolt to fix the clamping arm and the fixing plate, thereby achieving rigid clamping and increasing the applicability of the device.
[0011] Furthermore, a groove is provided in the middle of the inner side of the top of the base, and the inner side of the groove is rotatably connected with left and right opposing limiting rods, and the limiting rods are rotatably connected with the limiting frame;
[0012] Through the above technical solution, the worm wheel is supported by the left and right opposite grooves, thereby reducing the friction between the worm wheel and the top of the base.
[0013] Furthermore, a damping layer is provided between the fixing frame and the supporting plate;
[0014] Through the above technical solution, the friction between the support plate and the fixing frame can be increased by the damping layer, thereby increasing the stability between the fixing frame and the support plate. After the fixing frame is rotated to a certain angle, the angle can be limited by the damping layer.
[0015] Furthermore, a rubber layer is provided at one end of the inner side of the fixing plate;
[0016] Through the above technical solution, a certain buffer is provided between the fixing plate and the LED lamp through the rubber layer, thereby avoiding wear on the surface of the LED lamp.
[0017] Furthermore, the outer diameter of the limiting ring is larger than the inner wall diameter of the sliding groove;
[0018] Through the above technical solution, the sliding rod is limited by the limiting ring, thereby preventing the sliding rod from falling off the clamping arm.
[0019] The beneficial effects of the utility model are as follows:
[0020] 1. The clamping mechanism for LED lamp detection described in the utility model drives the worm to rotate through the first motor, thereby driving the worm wheel and the limit frame, support plate, fixing frame, second motor, pneumatic clamp and fixed arm assembly to rotate left and right longitudinally, and at the same time drives the pneumatic clamp and fixed arm assembly to rotate front and back longitudinally through the second motor, so as to adjust the LED lamp at multiple angles, which can adapt to LED lamps of various shapes and sizes. LED lamps are designed differently, and some may need to be adjusted and rotated in multiple directions in order to achieve the best angle and position during the detection process. The multi-angle adjustment function enables the clamping mechanism to flexibly respond to different detection requirements and ensure the comprehensiveness and accuracy of the detection.
[0021] 2. The clamping mechanism for LED lamp detection described in the utility model can adjust the clamping force of the device through the cooperation of bolts, nuts, fixing plates, sliding rods, limit rings and springs, and can flexibly switch between soft and hard clamping, which means that the clamping mechanism can be adjusted according to the characteristics of the specific LED lamp to ensure that the clamping force is sufficiently stable without damaging the outer casing or internal components of the LED lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model is further described below in conjunction with the accompanying drawings.
[0023] Figure 1 It is a three-dimensional diagram of the utility model;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the groove in the utility model;
[0025] Figure 3It is a schematic diagram of the three-dimensional structure of the limit frame in the utility model;
[0026] Figure 4 It is a three-dimensional structural schematic diagram of the second motor in the utility model;
[0027] Figure 5 It is the cross section of the clamping arm in the utility model Figure 1 ;
[0028] Figure 6 It is the cross section of the clamping arm in the utility model Figure 2 ;
[0029] In the figure: 1. base; 11. first support frame; 12. second support frame; 13. limit column; 14. groove; 15. limit rod; 2. first motor; 21. worm; 22. worm wheel; 23. limit frame; 24. support plate; 3. fixed frame; 31. second motor; 32. fixing clamp; 4. clamping arm; 41. bolt; 42. nut; 43. fixing plate; 44. sliding groove; 45. sliding rod; 46. limit ring; 47. spring. DETAILED DESCRIPTION
[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods. Embodiment 1:
[0031] like Figures 1 to 6As shown, a clamping mechanism for LED lamp detection described in the utility model includes a base 1, a first support frame 11 opposite to the left and right is fixedly connected to the top of the base 1, and the first support frames 11 on both sides are supported and fixed by the base 1 at the same time, a second support frame 12 opposite to the front and back is fixedly connected to the top of the base 1, and the second support frames 12 on both sides are fixed by the base 1 at the same time, a first motor 2 is fixedly connected to the right side of the top of the base 1, and the first motor 2 is supported and fixed by the base 1, a worm 21 is fixedly connected to the output end of the first motor 2, and the worm 21 is driven to rotate by the first motor 2, a worm wheel 22 is meshedly connected to the top of the worm 21, and the worm wheel 22 is driven to rotate by the worm 21, a support plate 24 is fixedly connected to the top of the worm wheel 22, and the support plate 24 is supported and fixed by the worm wheel 22, and the top of the inner side of the second support frame 12 is fixed The limiting column 13 is connected, and the limiting column 13 is fixed by the second supporting frame 12. The bottom end of the supporting plate 24 is fixedly connected with the limiting frame 23 opposite to the front and rear, and the limiting frame 23 is fixed by the supporting plate 24. The limiting frame 23 is slidably connected to the limiting column 13, and the limiting frame 23 is limited by the limiting column 13. The top end of the supporting plate 24 is rotatably connected with the fixing frame 3, and the fixing frame 3 is limited by the supporting plate 24. At the same time, the friction between the supporting plate 24 and the fixing frame 3 is increased by the damping layer between the supporting plate 24 and the fixing frame 3. The second motor 31 is fixedly connected to the inner side of the top end of the fixing frame 3, and the second motor 31 is fixed by the fixing frame 3. The outer wall of the right side of the second motor 31 is fixedly connected with a fixing clamp 32, and the pneumatic clamp 32 is driven to rotate by the second motor 31. A fixing arm assembly opposite to the front and rear is arranged on the right side of the fixing clamp 32.
[0032] The fixed arm assembly includes a nut 42, a fixed clamp 32, and a clamping arm 4 opposite to the front and rear is fixedly connected to the left side of the electric angle clamp of the prior art. The clamping arm 4 is driven to move by the pneumatic clamp 32. The inner end of the left side of the clamping arm 4 is rotatably connected with bolts 41 evenly distributed. The bolts 41 are limited by the clamping arm 4. A sliding groove 44 opposite to the upper and lower sides is opened at the middle end of the left side of the inner part of the clamping arm 4. A sliding rod 45 is slidably connected to the inner side of the sliding groove 44. The sliding rod 45 is limited by the sliding groove 44, so that the sliding rod 45 can be moved in the sliding groove 44. Sliding, one end of the outer side of the slide rod 45 is fixedly connected to a limit ring 46, and the limit ring 46 is fixed by the slide rod 45, so that the limit ring 46 is engaged through the sliding groove 44, so as to prevent the slide rod 45 from falling off the clamping arm 4, and a spring 47 is arranged on the outer side of the slide rod 45, and the spring 47 is limited by the slide rod 45, and one end of the inner side of the slide rod 45 is fixedly connected to a fixing plate 43, and the fixing plate 43 is fixed by the slide rod 45, and one end of the outer side of the fixing plate 43 is fixedly connected to a corresponding nut 42, and the nut 42 is fixed by the fixing plate 43.
[0033] A groove 14 is provided in the middle of the inner side of the top end of the base 1, and the inner side of the groove 14 is rotatably connected with left and right opposing limiting rods 15. The limiting rod 15 is limited by the groove 14, so that the limiting rod 15 rotates in the groove 14. The limiting rod 15 is rotatably connected to the limiting frame 23, and the limiting frame 23 is supported by the limiting rod 15. At the same time, the limiting rod 15 and the limiting frame 23 rotate in opposite directions to reduce the friction of the limiting frame 23.
[0034] A damping layer is provided between the fixing frame 3 and the support plate 24 , and the friction between the fixing frame 3 and the support plate 24 is increased by the damping layer, so that the rotation angle between the fixing frame 3 and the support plate 24 can be limited.
[0035] A rubber layer is disposed at one inner end of the fixing plate 43 .
[0036] The outer diameter of the limiting ring 46 is larger than the inner wall diameter of the sliding groove 44 .
[0037] Working principle: When the clamping mechanism for LED lamp detection is used, first, when flexible clamping is required, it is only necessary to rotate the bolt 41 to cancel the threaded connection between the bolt 41 and the nut 42, so that the fixing plate 43 is pushed inward by the spring 47 with the inner wall of the outer end of the sliding groove 44 as the stress point, and then the pneumatic clamp 32 drives the fixed arm assembly to move, so as to fix the LED lamp, and then according to needs, the worm 21 is driven to rotate by the first motor 2, so that the worm gear 22, the limit frame 23 and the support plate 24, the fixing frame 3, the second motor 31, the pneumatic clamp 32, the fixed arm assembly and the LED lamp are driven to rotate left and right longitudinally through the worm 21, and then the pneumatic clamp 32, the fixed arm assembly and the LED lamp can be driven by the second motor 31 to rotate front and back longitudinally, so as to adjust the detection angle of the LED lamp at multiple angles.
[0038] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0039] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0040] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A clamping mechanism for LED lamp detection, characterized in that: The invention comprises a base (1), wherein the top end of the base (1) is fixedly connected to a first support frame (11) opposite to the left and right, the top end of the base (1) is fixedly connected to a second support frame (12) opposite to the front and back, the top right end of the base (1) is fixedly connected to a first motor (2), the output end of the first motor (2) is fixedly connected to a worm (21), the top end of the worm (21) is meshingly connected to a worm wheel (22), the top end of the worm wheel (22) is fixedly connected to a support plate (24), the top inner end of the second support frame (12) is fixedly connected to a limiting column (13), the bottom end of the support plate (24) is fixedly connected to a limiting frame (23) opposite to the front and back, the limiting frame (23) is slidably connected to the limiting column (13), the top end of the support plate (24) is rotatably connected to a fixing frame (3), the top inner side of the fixing frame (3) is fixedly connected to a second motor (31), the right outer wall of the second motor (31) is fixedly connected to a fixing clamp (32), and the right side of the fixing clamp (32) is provided with a fixing arm assembly opposite to the front and back.
2. A clamping mechanism for LED lamp detection according to claim 1, characterized in that: The fixed arm assembly comprises a nut (42); the left side of the fixed clamp (32) is fixedly connected to a front-to-rear clamping arm (4); the inner end of the left side of the clamping arm (4) is rotatably connected to bolts (41) evenly distributed; the middle end of the left side of the inner part of the clamping arm (4) is provided with a sliding groove (44) opposite to each other up and down; the inner side of the sliding groove (44) is slidably connected to a sliding rod (45); the outer end of the sliding rod (45) is externally fixedly connected to a limiting ring (46); a spring (47) is arranged on the outer side of the sliding rod (45); the inner end of the sliding rod (45) is fixedly connected to a fixing plate (43); and the outer end of the fixing plate (43) is fixedly connected to a corresponding nut (42).
3. A clamping mechanism for LED lamp detection according to claim 2, characterized in that: A groove (14) is provided in the middle of the inner side of the top end of the base (1), and the inner side of the groove (14) is rotatably connected to left and right opposing limiting rods (15), and the limiting rods (15) are rotatably connected to the limiting frame (23).
4. The clamping mechanism for LED lamp detection according to claim 3, characterized in that: A damping layer is provided between the fixing frame (3) and the supporting plate (24).
5. The clamping mechanism for LED lamp detection according to claim 4, characterized in that: A rubber layer is provided at one end of the inner side of the fixing plate (43).
6. The clamping mechanism for LED lamp detection according to claim 5, characterized in that: The outer diameter of the limiting ring (46) is greater than the inner wall diameter of the sliding groove (44).
Citation Information
Patent Citations
Clamping mechanism for automobile LED lamp holder detection
CN219189972U