Electromagnetic manipulator device for steel pipe machining

Abstract

The utility model provides an electromagnetic manipulator device for steel pipe machining, which relates to the technical field of steel pipe machining and comprises a base machining component and a clamping and positioning mechanism, a rotating mechanism assembled by bolts is arranged above one end of the base machining component, and a lifting mechanism is arranged at the output end of the rotating mechanism. The output end of the lifting mechanism is provided with a clamping and positioning mechanism connected through a hinge. The clamping and positioning mechanism comprises an end block, a pneumatic swing arm and an electric hinge arm. After the lifting mechanism operates, the end block, the pneumatic swing arm and the electric hinge arm can be adjusted according to the length and width of a product, the pneumatic square frame shell is adjusted to the proper width after being output and operated, a pipeline is clamped by hydraulic clamping teeth of the pneumatic square frame shell, and then the pipeline is clamped. And the length and angle of the pipeline can be adaptively matched with equipment, so that a user can adaptively machine a product conveniently, and the machining convenience is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe processing, in particular to an electromagnetic manipulator device for steel pipe processing. Background Art

[0002] The steel pipe has a hollow cross-section and its length is much larger than its diameter or circumference. It is divided into round, square, rectangular and special-shaped steel pipes according to the cross-sectional shape; it is divided into carbon structural steel pipe, low alloy structural steel pipe, alloy steel pipe and composite steel pipe according to the material; it is divided into steel pipes for conveying pipelines, engineering structures, thermal equipment, petrochemical industry, machinery manufacturing, geological drilling, high-pressure equipment, etc. according to the use; it is divided into seamless steel pipes and welded steel pipes according to the production process. Seamless steel pipes are divided into hot-rolled and cold-rolled (drawn) types, and welded steel pipes are divided into straight seam welded steel pipes and spiral seam welded steel pipes.

[0003] When the existing electromagnetic manipulator device is in use, such as application number CN201921371556.6, a steel pipe processing robot arm is provided. The steel pipe processing robot arm includes a bracket, a displacement mechanism and an adjustable clamping mechanism, the adjustable clamping mechanism is connected to the displacement mechanism, and the adjustable clamping mechanism includes a telescopic sleeve, a long tube, a first bevel gear, a second bevel gear, an electromagnetic iron plate, a T-shaped rotating rod, a threaded rod and an internal threaded tube. One end of the long tube is closed and the closed inner embedded surface is rotatably connected to the T-shaped rotating rod. The first bevel gear is installed on one end of the T-shaped rotating rod. The long tube is provided with three annularly arranged second bevel gears, and the second bevel gear is connected to the first bevel gear and the threaded rod; however, in the above technology, the L-shaped rod is a fixed structure, so when clamping, it is not convenient to perform adaptive adjustment according to the length angle of the product. Therefore, the utility model proposes an electromagnetic manipulator device for steel pipe processing to solve the problems existing in the prior art. Utility Model Content

[0004] In view of the above problems, the utility model proposes an electromagnetic manipulator device for steel pipe processing. The electromagnetic manipulator device for steel pipe processing mainly utilizes the operation of the lifting mechanism to enable the end block, the pneumatic swing arm, and the electric articulated arm to be adjusted according to the length and width of the product, so that the pneumatic square frame shell is adjusted to a suitable width after output operation, and the hydraulic clamping teeth of the pneumatic square frame shell clamp the pipeline, so that the length and angle of the pipeline can be adaptive and cooperate with the equipment, thereby facilitating users to perform adaptive processing on the product and improving the processing convenience.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: an electromagnetic manipulator device for steel pipe processing, comprising a base processing assembly and a clamping and positioning mechanism, a rotating mechanism assembled with bolts is arranged above one end of the base processing assembly, and a lifting mechanism is arranged at the output end of the rotating mechanism, and a clamping and positioning mechanism connected with a hinge is arranged at the output end of the lifting mechanism;

[0006] The clamping and positioning mechanism includes an end block, a pneumatic swing arm, an electric articulated arm, a pneumatic square frame shell and hydraulic clamping teeth. The end block is arranged at the output end of the lifting mechanism, the output end of the end block is provided with a pneumatic swing arm, and the output end of the pneumatic swing arm is provided with an electric articulated arm, one end of the electric articulated arm is provided with a pneumatic square frame shell, and the inner side of the pneumatic square frame shell is provided with hydraulic clamping teeth.

[0007] As a preferred embodiment of the utility model, the pneumatic swing arm and the electric articulated arm form a multi-degree-of-freedom hinge adjustment structure, and the hydraulic clamping teeth are symmetrically distributed about the central axis of the pneumatic square frame shell.

[0008] As a preferred embodiment of the utility model, the base processing assembly includes a cushion block, a base plate, a counterweight base, a shock absorber and a striking platform, the top side of the cushion block is provided with a base plate, and a counterweight base is provided above one end of the base plate, the top side of the counterweight base is provided with a shock absorber, and the top side of the shock absorber is provided with a striking platform.

[0009] As a preferred embodiment of the utility model, the rotating mechanism includes a bolt base, a bolt shaft disc, a passive gear disc, an active rack, a rotating base column and a support wheel, the bolt base is bolted to the top of the other end of the base plate, a bolt shaft disc with bolt sleeve is arranged on the inner side of the upper part of the bolt base, a passive gear disc meshingly connected to the active rack is arranged below the bolt shaft disc, a rotating base column is arranged on the top side of the bolt shaft disc, and a support wheel is arranged below the side of the rotating base column.

[0010] As a preferred embodiment of the utility model, the lifting mechanism includes a main frame box, a gearbox, a drive motor, a screw group, a slider, a cross arm, an end base bar, a rotating motor, a rotating rod, a lower hinge seat and a hydraulic swing arm. The main frame box is arranged on the top side of the rotating base column, and a gearbox connected to the output end of the drive motor is arranged on the top of the main frame box. The slider is threadedly connected to the main frame box through the screw group.

[0011] As a preferred embodiment of the utility model, one end of the slider is provided with a cross arm connected with bolts, and one end of the cross arm is provided with an end base bar, a rotating rod connected to the output end of the rotating motor is provided below one end of the end base bar, and the bottom end of the rotating rod is provided with a lower hinge seat hingedly connected to the output end of the hydraulic swing arm.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the operation of the lifting mechanism to enable the end block, the pneumatic swing arm and the electric articulated arm to be adjusted according to the length and width of the product, so that the pneumatic square frame shell is adjusted to a suitable width after output operation, and the hydraulic clamping teeth of the pneumatic square frame shell clamp the pipeline, so that the length and angle of the pipeline can be adaptively coordinated with the equipment, thereby facilitating users to perform adaptive processing on the product and improving processing convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the rotating mechanism of the utility model;

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping and positioning mechanism of the utility model.

[0018] Among them: 1. Base processing assembly; 101. Pad; 102. Base plate; 103. Counterweight base; 104. Shock absorber; 105. Striking table; 2. Rotating mechanism; 201. Bolt base; 202. Bolt shaft disc; 203. Passive gear disc; 204. Active rack; 205. Rotating base column; 206. Support wheel; 3. Lifting mechanism; 301. Main frame box; 302. Gearbox; 303. Drive motor; 304. Screw rod group; 305. Slider; 306. Cross arm; 307. End base strip; 308. Rotating motor; 309. Rotating rod; 3010. Lower hinge seat; 3011. Hydraulic swing arm; 4. Clamping and positioning mechanism; 401. End block; 402. Pneumatic swing arm; 403. Electric articulated arm; 404. Pneumatic square frame shell; 405. Hydraulic clamping teeth. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0020] according to Figure 1-4As shown, this embodiment proposes an electromagnetic manipulator device for steel pipe processing, including a base processing component 1 and a clamping and positioning mechanism 4, a rotating mechanism 2 assembled with bolts is arranged above one end of the base processing component 1, and a lifting mechanism 3 is arranged at the output end of the rotating mechanism 2, and a clamping and positioning mechanism 4 connected with a hinge is arranged at the output end of the lifting mechanism 3;

[0021] The clamping and positioning mechanism 4 includes an end block 401, a pneumatic swing arm 402, an electric articulated arm 403, a pneumatic square frame shell 404 and a hydraulic clamping tooth 405. The end block 401 is arranged at the output end of the lifting mechanism 3, the output end of the end block 401 is provided with a pneumatic swing arm 402, and the output end of the pneumatic swing arm 402 is provided with an electric articulated arm 403, one end of the electric articulated arm 403 is provided with a pneumatic square frame shell 404, and the inner side of the pneumatic square frame shell 404 is provided with a hydraulic clamping tooth 405.

[0022] The pneumatic swing arm 402 and the electric articulated arm 403 form a multi-degree-of-freedom hinge adjustment structure, and the hydraulic clamping teeth 405 are symmetrically distributed with respect to the central axis of the pneumatic square frame shell 404 .

[0023] In this embodiment, the pneumatic swing arm 402 and the electric articulated arm 403 with a multi-degree-of-freedom hinge adjustment structure are then operated to allow the pneumatic frame shell 404 and the hydraulic clamping teeth 405 to clamp and connect the product, thereby facilitating adaptive processing by the user.

[0024] The base processing assembly 1 includes a cushion block 101, a base plate 102, a counterweight base 103, a shock absorber 104 and a striking platform 105. The base plate 102 is arranged on the top side of the cushion block 101, and the counterweight base 103 is arranged above one end of the base plate 102, the shock absorber 104 is arranged on the top side of the counterweight base 103, and the striking platform 105 is arranged on the top side of the shock absorber 104.

[0025] In this embodiment, when in use, the equipment is placed at the processing site through the pad 101 and the base plate 102. The cooperation of the counterweight base 103, the shock absorber 104 and the striking platform 105 can ensure the stability and shock absorption effect of the equipment during processing, which is convenient for product processing.

[0026] The rotating mechanism 2 includes a bolt base 201, a bolt shaft disc 202, a passive gear disc 203, an active rack 204, a rotating base column 205 and a support wheel 206. The bolt base 201 is bolted to the top of the other end of the base plate 102. A bolt shaft disc 202 with a bolt sleeve is arranged on the inner side of the upper part of the bolt base 201. A passive gear disc 203 meshingly connected to the active rack 204 is arranged below the bolt shaft disc 202. A rotating base column 205 is arranged on the top side of the bolt shaft disc 202, and a support wheel 206 is arranged below the side of the rotating base column 205.

[0027] In this embodiment, when processing is required, the active rack 204 is used to output power to drive the output end to operate, so that the active rack 204 outputs power to allow the passive gear disc 203 to rotate. After the passive gear disc 203 rotates, the rotating base column 205 on the top side of the bolt shaft disc 202 rotates the lifting mechanism 3 to a suitable angle position with the cooperation of the support wheel 206.

[0028] The lifting mechanism 3 includes a main frame box 301, a gearbox 302, a drive motor 303, a screw group 304, a slider 305, a cross arm 306, an end base bar 307, a rotating motor 308, a rotating rod 309, a lower hinge seat 3010 and a hydraulic swing arm 3011. The main frame box 301 is arranged on the top side of the rotating base column 205. The top of the main frame box 301 is provided with a gearbox 302 connected to the output end of the drive motor 303. The slider 305 is threadedly connected to the main frame box 301 through the screw group 304.

[0029] In this embodiment, when operation is required, the drive motor 303 is used to output power to drive the output end to operate. In this way, the drive motor 303 outputs power to operate the gearbox 302 and then drives the screw rod group 304 in the main frame box 301 to operate. After the screw rod group 304 operates, the slider 305 is adjusted to a suitable height position.

[0030] One end of the slider 305 is provided with a cross arm 306 connected by bolts, and one end of the cross arm 306 is provided with an end base bar 307, a rotating rod 309 connected to the output end of the rotating motor 308 is provided below one end of the end base bar 307, and the bottom end of the rotating rod 309 is provided with a lower hinge seat 3010 hingedly connected to the output end of the hydraulic swing arm 3011.

[0031] In this embodiment, when the slider 305 moves to a suitable height, the cross arm 306 drives the end base bar 307 to adjust to a suitable height position, and then the output power of the output end of the rotating motor 308 is used to drive the rotating rod 309 to run and drive the lower hinge seat 3010 to adjust to a suitable position, and cooperate with the hydraulic swing arm 3011 to adjust the clamping positioning mechanism 4 to a suitable orientation angle.

[0032] The working principle of the electromagnetic manipulator device for steel pipe processing is: when in use, the device is placed at the processing site through the pad 101 and the base plate 102, and the stability and shock absorption effect of the equipment during processing can be guaranteed through the cooperation of the counterweight base 103, the shock absorber 104 and the striking platform 105, which is convenient for product processing. When processing is required, the active rack 204 is used to output power to drive the output end to operate, so that the output power of the active rack 204 can make the passive gear disc 203 rotate. After the passive gear disc 203 rotates, the rotating base column 205 on the top side of the bolt shaft disc 202 rotates the lifting mechanism 3 to a suitable angle position with the cooperation of the support wheel 206. When operation is required, the drive motor 303 is used to output power to drive the output end to operate, so that the drive motor The output power of 303 drives the gearbox 302 to operate and then drives the screw rod group 304 in the main frame box 301 to operate. After the screw rod group 304 operates, the slider 305 is adjusted to a suitable height position. When the slider 305 runs to a suitable height, the cross arm 306 drives the end base bar 307 to adjust to a suitable height position. Then, the output power of the output end of the rotating motor 308 is used to drive the rotating rod 309 to operate and then drive the lower hinge seat 3010 to adjust to a suitable position, and cooperate with the hydraulic swing arm 3011 to adjust the clamping and positioning mechanism 4 to a suitable orientation angle. Then, the pneumatic swing arm 402 and the electric articulated arm 403 with a multi-degree-of-freedom hinge adjustment structure are used to operate to allow the pneumatic frame shell 404 and the hydraulic clamping teeth 405 to clamp and connect the product, thereby facilitating users to perform adaptive processing.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An electromagnetic manipulator device for steel pipe processing, comprising a base processing component (1) and a clamping and positioning mechanism (4), characterized in that: A rotating mechanism (2) assembled with bolts is arranged above one end of the base processing assembly (1), and a lifting mechanism (3) is arranged at the output end of the rotating mechanism (2), and a clamping and positioning mechanism (4) connected by a hinge is arranged at the output end of the lifting mechanism (3); The clamping and positioning mechanism (4) comprises an end block (401), a pneumatic swing arm (402), an electric articulated arm (403), a pneumatic square frame shell (404) and hydraulic clamping teeth (405); the end block (401) is arranged at the output end of the lifting mechanism (3); the output end of the end block (401) is provided with a pneumatic swing arm (402); the output end of the pneumatic swing arm (402) is provided with an electric articulated arm (403); one end of the electric articulated arm (403) is provided with a pneumatic square frame shell (404); and the inner side of the pneumatic square frame shell (404) is provided with hydraulic clamping teeth (405).

2. The electromagnetic manipulator device for steel pipe processing according to claim 1, characterized in that: The pneumatic swing arm (402) and the electric articulated arm (403) form a multi-degree-of-freedom hinge adjustment structure, and the hydraulic clamping teeth (405) are symmetrically distributed around the central axis of the pneumatic square frame shell (404).

3. The electromagnetic manipulator device for steel pipe processing according to claim 1, characterized in that: The base processing assembly (1) comprises a cushion block (101), a base plate (102), a counterweight base (103), a shock absorber (104) and a striking platform (105); the base plate (102) is arranged on the top side of the cushion block (101), and the counterweight base (103) is arranged above one end of the base plate (102); the shock absorber (104) is arranged on the top side of the counterweight base (103), and the striking platform (105) is arranged on the top side of the shock absorber (104).

4. The electromagnetic manipulator device for steel pipe processing according to claim 3, characterized in that: The rotating mechanism (2) comprises a bolt base (201), a bolt shaft disc (202), a passive gear disc (203), an active rack (204), a rotating base column (205) and a support wheel (206); the bolt base (201) is bolted to the top of the other end of the base plate (102); a bolt shaft disc (202) which is bolted is arranged on the inner side of the top of the bolt base (201); a passive gear disc (203) which is meshed and connected to the active rack (204) is arranged below the bolt shaft disc (202); a rotating base column (205) is arranged on the top side of the bolt shaft disc (202); and a support wheel (206) is arranged below the side of the rotating base column (205).

5. The electromagnetic manipulator device for steel pipe processing according to claim 4, characterized in that: The lifting mechanism (3) comprises a main frame box (301), a gearbox (302), a driving motor (303), a screw rod group (304), a slider (305), a cross arm (306), an end base bar (307), a rotating motor (308), a rotating rod (309), a lower hinge seat (3010) and a hydraulic swing arm (3011); the main frame box (301) is arranged on the top side of the rotating base column (205); a gearbox (302) connected to the output end of the driving motor (303) is arranged on the top of the main frame box (301); and the slider (305) is threadedly connected to the main frame box (301) via the screw rod group (304).

6. The electromagnetic manipulator device for steel pipe processing according to claim 5, characterized in that: One end of the slider (305) is provided with a cross arm (306) connected by bolts, and one end of the cross arm (306) is provided with an end base bar (307), and a rotating rod (309) connected to the output end of the rotating motor (308) is provided below one end of the end base bar (307), and a lower hinge seat (3010) hingedly connected to the output end of the hydraulic swing arm (3011) is provided at the bottom end of the rotating rod (309).

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