Automatic cap folding and cutting machine
By designing a hat automatic folding and cutting machine, the stable positioning and rapid cutting of hat positions are achieved using automation technology, which solves the problems of inefficiency and safety of traditional manual operations and improves production efficiency and safety.
Patent Information
- Application Number
- CN202420616626.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the hat production process, the traditional manual folding and cutting process is inefficient, errors are prone to occur, and multiple people are required to participate, which increases processing costs and risks.
A hat automatic folding and cutting machine is designed, which uses workbench, side rack, slide rail, slider, mobile seat, electric cylinder, servo shear, flip mechanism and pneumatic jaws to realize automatic folding and cutting of the hat.
Through automated processes, long-term stable positioning of the hat position is achieved, and the cutting of excess edge materials and the shearing of residual edge materials is quickly completed, reducing manpower output and improving operational safety and efficiency.
Smart Images
Figure CN222807203U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hat processing, and more specifically, particularly relates to an automatic hat folding and cutting machine. Background Art
[0002] At present, folding and cutting are the key processes in the hat production process. Traditional manual operation requires a lot of manpower and time, is inefficient, and is prone to errors. With the advancement of science and technology, automation technology has been widely used in the clothing industry, and cutting machines are also widely used. However, during the cutting process, manual support and positioning are required throughout the process to ensure the stability of the hat's position so that the excess edge material can be quickly cut. However, the operation is difficult and the position cannot be kept stable for a long time. At the same time, in order to ensure the high quality of cutting, it is necessary to turn over and cut repeatedly to remove the residual edge material. The whole process requires the participation of multiple people, which increases the processing cost, is time-consuming and labor-intensive, and there is also a certain degree of danger during the operation. Utility Model Content
[0003] In view of the deficiencies of the prior art, the utility model provides a hat automatic folding and cutting machine to solve the problems raised in the above background technology.
[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic folding and cutting machine for hats, comprising a workbench, side mounting frames are installed at both ends of the workbench, a first slide rail is arranged on one side of the side mounting frame, a slider is slidably matched on the first slide rail, a moving seat is installed on one side of the slider, a moving mechanism is arranged on the top of the moving seat, the moving seat is horizontally reciprocated by the moving mechanism, an electric cylinder is installed on the moving seat, a servo shearing machine is installed on the bottom pushing end of the electric cylinder for cutting excess edge materials of the hat piece, a side mounting plate is arranged on one side of the workbench, a symmetrical second slide rail is arranged on the side mounting plate, a sliding seat is slidably matched on the second slide rail, a second cylinder is connected to the bottom of the sliding seat, the second cylinder is fixed on the side mounting plate, a flipping mechanism is arranged on the sliding seat, the hat piece is folded by the flipping mechanism, a positioning rod is connected on one side of the flipping mechanism, and a plurality of clamping mechanisms are installed on the positioning rod for clamping the hat piece.
[0005] As an optional solution of the utility model, the moving mechanism includes a first motor, a first gear is provided at the driving end of the first motor, a first rack is meshed at the bottom of the first gear, and the first rack is arranged on the top of the side mounting frame.
[0006] As an optional scheme of the utility model, the flipping mechanism includes a mounting cover, a slide plate is arranged in the mounting cover, a second rack is slidably fitted in the slide plate, a first cylinder is arranged on one side of the second rack, a push-out end of the first cylinder is connected to one side of the second rack, a second gear is meshed on the second rack, a rotating shaft is assembled in the second gear, one end of the rotating shaft passes through the mounting cover and is assembled in the bearing seat, a rotating plate is also fixed on the rotating shaft, and one side of the rotating plate is connected to a positioning rod.
[0007] As an optional solution of the utility model, the clamping mechanism includes an adjustment seat, on which symmetrical pneumatic clamps are installed, and the clamping plates are fixed to the clamping jaws of the pneumatic clamps by screws.
[0008] As an optional solution of the utility model, a material baffle plate is provided below one end of the positioning rod, and a feed port is provided at the bottom of the material baffle plate.
[0009] The utility model provides a hat automatic folding and cutting machine, which has the following beneficial effects:
[0010] The pneumatic clamp on the positioning rod is used to clamp one end of the hat and quickly position it, which can ensure long-term stable position. The sliding seat is driven by the second cylinder to move until it moves to the servo shearing machine. The electric cylinder drives the whole to press down quickly to quickly cut the excess edge material. At the same time, the second rack is driven by the first cylinder to move, thereby driving the rotating shaft in the second gear to rotate. The rotating plate will drive the positioning rod to flip, and the hat will be automatically turned over. No manual operation is required to complete the shearing of the residual edge material, reduce manpower output, and improve operational safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model;
[0012] Figure 2 It is a top view of the utility model;
[0013] Figure 3 It is the AA cross-sectional view of the utility model;
[0014] Figure 4 It is the BB sectional view of the present utility model.
[0015] In the figure: 1. workbench; 2. side mounting frame; 201. first slide rail; 202. slider; 3. first rack; 4. moving seat; 5. first motor; 501. first gear; 6. electric cylinder; 7. servo shearing machine; 8. material baffle plate; 801. feed port; 9. side mounting plate; 902. second slide rail; 10. sliding seat; 11. first cylinder; 111. slide plate; 112. second rack; 12. mounting cover; 121. second gear; 13. second cylinder; 14. bearing seat; 141. rotating shaft; 15. rotating plate; 151. positioning rod; 16. adjusting seat; 17. pneumatic clamp; 171. clamping plate. DETAILED DESCRIPTION
[0016] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0017] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] See also Figures 1 to 4The utility model provides a technical solution: an automatic folding and cutting machine for hats, comprising a workbench 1, side mounting frames 2 are installed at both ends of the workbench 1, a first slide rail 201 is arranged on one side of the side mounting frame 2, a slider 202 is slidably matched on the first slide rail 201, a moving seat 4 is installed on one side of the slider 202, a moving mechanism is arranged on the top of the moving seat 4, and the moving seat 4 can be horizontally reciprocated by the moving mechanism, the moving mechanism comprises a first motor 5, a first gear 501 is arranged on the driving end of the first motor 5, a first rack 3 is meshed with the bottom of the first gear 501, and the first rack 3 is arranged on the side mounting frame 2 top, starting the first motor 5 can drive the moving seat 4 to slide on one side of the side mounting frame 2 to complete the shearing operation at different positions, the moving seat 4 is installed with an electric cylinder 6, and a servo shearing machine 7 is installed at the bottom push-out end of the electric cylinder 6 for cutting the excess edge material of the cap piece, a side mounting plate 9 is arranged on one side of the workbench 1, a symmetrical second slide rail 902 is arranged on the side mounting plate 9, a sliding seat 10 is slidably matched on the second slide rail 902, a second cylinder 13 is connected to the bottom of the sliding seat 10, and the second cylinder 13 is fixed on the side mounting plate 9, and a flipping mechanism is arranged on the sliding seat 10, and the cap piece is flipped by the flipping mechanism.
[0020] The flipping mechanism includes a mounting cover 12, in which a slide plate 111 is arranged, in which a second rack 112 is slidably fitted, a first cylinder 11 is arranged on one side of the second rack 112, and a push-out end of the first cylinder is connected to one side of the second rack 112, a second gear 121 is meshed on the second rack 112, a rotating shaft 141 is assembled in the second gear 121, one end of the rotating shaft 141 passes through the mounting cover 12 and is assembled in the bearing seat 14, a rotating plate 15 is also fixed on the rotating shaft 141, one side of the rotating plate 15 is connected to a positioning rod 151, and a plurality of clamping mechanisms are installed on the positioning rod 151 for clamping the cap to ensure the stability of flipping cutting.
[0021] The clamping mechanism includes an adjusting seat 16, on which a symmetrical pneumatic clamp 17 is installed. A clamping plate 171 is fixed to the clamping jaws of the pneumatic clamp 17 by screws, so as to increase the clamping area and improve the clamping stability. A material baffle plate 8 is provided below one end of the positioning rod 151, and the material baffle plate 8 is used to protect the staff from bumps. A feed port 801 is provided at the bottom of the material baffle plate 8, so that the freshly sewn primary product can be fed in for cutting.
[0022] The specific usage and function of this embodiment are as follows: First, place the initial cap piece to be cut on the workbench 1, and clamp one end through the pneumatic clamp 17 on the positioning rod 151. After clamping, start the second cylinder 13 to drive the sliding seat 10 to move until it moves to the servo shearing machine 7. The electric cylinder 6 drives the whole to press down quickly, so as to quickly cut the excess edge material. At the same time, start the first cylinder 11 to drive the second rack 112 to move, thereby driving the rotating shaft 141 in the second gear 121 to rotate. The rotating plate 15 will drive the positioning rod 151 to flip, turn the cap piece over, complete the shearing of the residual edge material, and finally loosen and collect the completed cap piece.
[0023] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. An automatic hat folding and cutting machine, characterized by: The invention comprises a workbench (1), wherein both ends of the workbench (1) are provided with side mounting frames (2), a first slide rail (201) is arranged on one side of the side mounting frame (2), a slider (202) is slidably matched on the first slide rail (201), a moving seat (4) is arranged on one side of the slider (202), a moving mechanism is arranged on the top of the moving seat (4), and the moving seat (4) is moved back and forth horizontally by the moving mechanism, an electric cylinder (6) is arranged on the moving seat (4), and a servo shearing machine (7) is arranged on the bottom push-out end of the electric cylinder (6) for cutting excess edge material of the cap part A side mounting plate (9) is provided on one side of the workbench (1), a symmetrical second slide rail (902) is provided on the side mounting plate (9), a sliding seat (10) is slidably matched on the second slide rail (902), a second cylinder (13) is connected to the bottom of the sliding seat (10), the second cylinder (13) is fixed on the side mounting plate (9), a flipping mechanism is provided on the sliding seat (10), and the cap is folded by the flipping mechanism, a positioning rod (151) is connected to one side of the flipping mechanism, and a plurality of clamping mechanisms are installed on the positioning rod (151) for clamping the cap.
2. The automatic hat folding and cutting machine according to claim 1, characterized in that: The moving mechanism comprises a first motor (5), a first gear (501) being arranged at a driving end of the first motor (5), a first rack (3) being meshed at the bottom of the first gear (501), and the first rack (3) being arranged at the top of the side mounting frame (2).
3. The automatic hat folding and cutting machine according to claim 1, characterized in that: The flip mechanism comprises a mounting cover (12), a slide plate (111) is arranged in the mounting cover (12), a second rack (112) is slidably fitted in the slide plate (111), a first cylinder (11) is arranged on one side of the second rack (112), a push-out end of the first cylinder (11) is connected to one side of the second rack (112), a second gear (121) is meshed on the second rack (112), a rotating shaft (141) is assembled in the second gear (121), one end of the rotating shaft (141) passes through the mounting cover (12) and is assembled in the bearing seat (14), a rotating plate (15) is also fixed on the rotating shaft (141), and one side of the rotating plate (15) is connected to a positioning rod (151).
4. The automatic hat folding and cutting machine according to claim 1, characterized in that: The clamping mechanism comprises an adjustment seat (16), on which symmetrical pneumatic clamping jaws (17) are mounted, and a clamping plate (171) is fixed to the clamping jaws of the pneumatic clamping jaws (17) by means of screws.
5. The automatic hat folding and cutting machine according to claim 1, characterized in that: A material baffle plate (8) is provided below one end of the positioning rod (151), and a material feed port (801) is provided at the bottom of the material baffle plate (8).