Sizing block mud jacking manufacturing module tool suitable for installation of large compressor unit

By designing a cushion grouting module tool suitable for installation of large compressor units, the problem of time-consuming construction of cushion grouting is solved, and the effect of shortening the construction cycle and improving construction efficiency is achieved.

CN222807330UActive Publication Date: 2025-04-29SINOCHEM HUAYI ENGINEERING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421665363.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-04-29
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

During the installation of large compressor units, the construction of cushion grouting takes a long time and the construction period is long, which affects the construction efficiency and safety.

Method used

A horn grouting production module tool suitable for installation of large compressor units is designed, including a bottom plate and multiple side plates. By connecting the side plates to the bottom plate to form a box structure, inject cement mortar, and the formwork structure strength is improved through the gradient design of slope and wall thickness, reducing the chance of cement mortar seepage.

Benefits of technology

Through this tool, the construction cycle of cushion grouting is shortened, the construction efficiency is improved, the chance of cement mortar seepage is reduced, and the structural strength and casting quality of the base are improved.

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Abstract

The utility model relates to a sizing block mud jacking manufacturing module tool suitable for installation of a large compressor unit, and relates to the field of civil structural parts, the sizing block mud jacking manufacturing module tool comprises a bottom plate and a plurality of side plates, the bottom plate is horizontally arranged, the side plates are mutually connected and spliced into a frame structure, the bottom plate is connected with the side plates, the side plates are provided with inclined planes, and the wall thickness of the side plates is gradually changed. The side wall, close to the bottom plate, of each side plate is thick, and the side wall, away from the bottom plate, of each side plate is thin. The method has the effect of shortening the grouting construction period of the sizing block.
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Description

Technical Field

[0001] The present application relates to the field of civil engineering structural parts, and in particular to a tool for making a shim grouting module suitable for installing a large compressor unit. Background Art

[0002] When installing a large compressor unit, it is necessary to cast a base on the ground and then install the compressor unit on the concrete base to ensure that the compressor unit can operate stably.

[0003] The relevant concrete base is made through the pad iron grouting process. The pad iron is used to be installed on the ground and support the compressor unit. The grouting method pours cement mortar between the pad iron and the ground so that the cement mortar can form a concrete base after solidification. The pad iron is located on the base. When the concrete is completely solidified, the structural strength of the pad iron and the base is better, which can support the stable operation of the compressor unit.

[0004] The above-mentioned related technical solutions have the following defects: grouting construction at the construction site takes a long time and the construction period is long. Utility Model Content

[0005] In order to shorten the construction period of pad iron grouting, the present application provides a pad iron grouting production module tool suitable for the installation of large compressor units.

[0006] The present application provides a shim grouting production module tool suitable for the installation of a large compressor unit, which adopts the following technical solution:

[0007] A tool for making a shim grouting module suitable for installing a large compressor unit comprises a bottom plate and a plurality of side plates, wherein the bottom plate is arranged horizontally, the plurality of side plates are interconnected and assembled into a frame structure, the bottom plate is connected to the side plates, an inclined surface is provided on the side plates, the wall thickness of the side plates changes gradually, the wall thickness of the side plates close to the bottom plate is thicker, and the wall thickness of the side plates far from the bottom plate is thinner.

[0008] By adopting the above technical solution, the side panels are connected to the bottom panel so that the bottom panel and the side panels can form a box structure, and the user can inject cement mortar into the template. When the cement mortar solidifies and forms a base, the user can take the base out of the template and place it at a predetermined position on the ground. The user can trim and level the template that has not been completely solidified so that the shim can be horizontally fixed on the upper surface of the base. By arranging inclined surfaces on the side panels, the wall thickness of the connection between the side panels and the bottom panel is thicker. When the cement mortar is poured into the template, the connection between the side panels and the bottom panel is subjected to greater stress, which can improve the overall structural strength of the template and reduce the chance of cement mortar seepage in the template.

[0009] Optionally, the plurality of side panels are detachably connected to each other, connecting plates are installed on two opposite side walls of the side panels, and adjacent side panels are connected to each other via the connecting plates.

[0010] By adopting the above technical solution, by making the side panels detachably connected to each other, when the base in the template is formed, the user can remove multiple side panels, and then remove the side panels from around the base, which can facilitate the user to take the base out of the template.

[0011] Optionally, the connecting plate is provided with a through hole, in which a bolt is arranged, and the connecting plates on adjacent side plates are connected to each other by the bolts.

[0012] By adopting the above technical solution, by opening a through hole on the connecting plate and arranging bolts in the through hole, the user can connect the two connecting plates by bolts, so that the connecting plates are tightly connected, reducing the probability of cement mortar seeping out from the gap between the connecting plates.

[0013] Optionally, an epitaxial plate is installed on the bottom plate, and the epitaxial plate is arranged at the bottom of the bottom plate. When the bottom plate is connected to the side plate, the epitaxial plate is arranged at the bottom of the side plate.

[0014] By adopting the above technical solution, an extension plate is arranged on the bottom plate, and the extension plate is arranged at the bottom of the bottom plate, so that the bottom plate and the side plate are clamped with each other. When cement mortar is injected into the template, the probability of cement mortar leaking from between the bottom plate and the side plate can be reduced.

[0015] Optionally, a slot is provided at the bottom of the base plate, and when the base plate is connected to the side plate, the extension plate is arranged in the slot.

[0016] By adopting the above technical solution, a slot is opened at the bottom of the base plate, so that the extension plate can be snapped into the slot, so that the bottom of the base plate and the bottom of the side plate can be flush, and the template can be set in contact with the horizontal ground.

[0017] Optionally, a plurality of connection holes are provided on the extension plate, and the connection holes are used for connecting with the sling.

[0018] By adopting the above technical solution, a connection hole is opened on the extension plate so that the hook can be installed on the base plate through the connection hole. After the base is formed in the template, the user removes the side panel to expose the extension plate, and can install the hook on the extension plate and lift the base plate and the base, thereby facilitating the user to move and install the base.

[0019] Optionally, a frame is provided on the bottom plate, and the frame is provided along the edge of the bottom plate.

[0020] By adopting the above technical solution, a frame is set on the base plate. When the base is solidified in the template, the base is clipped into the frame. When the user hoists the base plate and the base, the probability of the base slipping on the base plate can be reduced, thereby improving the safety of the hoisting base.

[0021] Optionally, the side plate is provided with a lifting ring, and the lifting ring is used for connecting with a lifting device.

[0022] By adopting the above technical solution, by setting a lifting ring on the side panel, when the base is formed in the template, the user can lift the side panel through the lifting ring, when the bottom plate and the side panel are integrally connected, the base can be lifted through the lifting ring, and when the bottom plate and the side panel are clamped with each other, the side panel can be vertically lifted through the lifting ring, so that it is convenient for the user to move the side panel. The user can save the step of disassembling the side panel and put the side panel on other bottom plates to cast the base.

[0023] In summary, the beneficial technical effects of this application are:

[0024] 1. By connecting the side panels to the bottom panel, the bottom panel and the side panels can form a box structure, and the user can inject cement mortar into the template. When the cement mortar solidifies and forms a base, the user can take the base out of the template and place it at a predetermined position on the ground. The user can trim and level the template that has not been completely solidified, so that the pad iron can be horizontally fixed on the upper surface of the base. By setting an inclined surface on the side panel, the wall thickness of the connection between the side panel and the bottom panel is thicker. When the cement mortar is poured into the template, the connection between the side panel and the bottom panel is subjected to greater stress, which can improve the overall structural strength of the template and reduce the probability of cement mortar seepage in the template;

[0025] 2. By arranging an extension plate on the bottom plate, the extension plate is arranged at the bottom of the bottom plate, so that the bottom plate and the side plate are clamped with each other. When cement mortar is injected into the template, the probability of cement mortar leaking from between the bottom plate and the side plate can be reduced;

[0026] 3. By setting lifting rings on the side panels, when the base is formed in the template, the user can lift the side panels through the lifting rings. When the bottom plate and the side panels are integrally connected, the base can be lifted through the lifting rings. When the bottom plate and the side panels are engaged with each other, the side panels can be vertically lifted through the lifting rings, thereby facilitating the user to move the side panels. The user can save the step of disassembling the side panels and put the side panels on other bottom plates to cast the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the present application. Figure 1 .

[0028] Figure 2 It is a schematic diagram of the position of the hanging ring in an embodiment of the present application.

[0029] Figure 3 This is a schematic diagram of the overall structure of the embodiment of the present application. Figure 2 .

[0030] Figure 4 It is a schematic diagram of the structure of the base plate of an embodiment of the present application.

[0031] Figure 5 This is a schematic diagram of the overall structure of the embodiment of the present application. Figure 3 .

[0032] Figure 6 This is a schematic diagram of the structure of the side panel of the embodiment of the present application. Figure 1 .

[0033] Figure 7 This is a schematic diagram of the structure of the side panel of the embodiment of the present application. Figure 2 .

[0034] Figure numerals: 1, bottom plate; 11, extension plate; 12, connection hole; 13, frame; 2, side plate; 21, inclined surface; 22, connecting plate; 221, bolt; 23, slot; 24, lifting ring. DETAILED DESCRIPTION

[0035] The present application is further described in detail below in conjunction with the accompanying drawings.

[0036] The present application embodiment discloses a pad grouting production module tool suitable for installation of a large compressor unit, referring to Figure 1 , including a bottom plate 1 and four side plates 2, the bottom plate 1 is horizontally arranged, the four side plates 2 are connected to each other and form a frame structure, and the side plates 2 are perpendicular to the bottom plate 1. Adjacent side plates 2 are perpendicular to each other. The user injects mortar into the space surrounded by the bottom plate 1 and the side plates 2, so that the mortar can solidify and form a base. The base is taken out of the template and hoisted to the location where the unit is installed, so that the base has better structural strength after being completely solidified. The user can install the unit on the base, and the process efficiency of making the unit base is improved, and the construction period is reduced.

[0037] Reference Figure 1 The side plate 2 is provided with an inclined surface 21, and the wall thickness of the side plate 2 gradually changes along the vertical direction. The wall thickness of the side plate 2 connected to the bottom plate 1 is thicker, and the wall thickness of the side plate 2 away from the bottom plate 1 is thinner. When the mortar is injected into the space surrounded by the bottom plate 1 and the side plate 2, the side plate 2 connected to the bottom plate 1 is subjected to greater stress. By thickening the bottom of the side plate 2, the structural strength of the template can be improved.

[0038] Reference Figure 2 A plurality of lifting rings 24 are provided on the side plate 2, and the lifting rings 24 are installed on the top of the side plate 2. Users can lift the side plate 2 through the lifting rings 24, thereby facilitating users to move the solidified base.

[0039] Reference Figure 3The four side panels 2 are detachably connected to each other, and connecting plates 22 are provided on the side walls opposite to the side panels 2, and the connecting plates 22 are welded and fixed to the side panels 2. The connecting plates 22 are at a 45-degree angle relative to the side panels 2. A plurality of through holes are provided on the connecting plates 22, and bolts 221 are provided in the through holes. The user can connect the two connecting plates 22 with the bolts 221 by abutting the connecting plates 22 of the adjacent side panels 2 against each other, thereby fixing the adjacent side panels 2 to each other. When the mortar is solidified, the user can remove the bolts 221 and take out the base.

[0040] Reference Figure 4 and Figure 5 The bottom plate 1 is clamped with the side plate 2, and an extension plate 11 is arranged on the bottom plate 1. The extension plate 11 is arranged and extends along the edge of the bottom plate 1. When the bottom plate 1 is clamped with the side plate 2, the bottom plate 1 is located in the space between the side plates 2, and the extension plate 11 abuts against the lower bottom surface of the side plate 2. The extension plate 11 can block the gap between the bottom plate 1 and the side plate 2, reduce the mortar seepage from between the bottom plate 1 and the side plate 2, and thus improve the casting quality of the base.

[0041] Reference Figure 4 and Figure 5 A plurality of connection holes 12 are provided on the extension plate 11, and the connection holes 12 are used to set hooks. When the user completes the pouring of the base and removes the side plate 2, the base is set on the bottom plate 1. The user can set hooks in the connection holes 12 of the bottom plate 1 to lift the bottom plate 1 together with the base, thereby achieving the effect of facilitating the movement of the base.

[0042] Reference Figure 6 and Figure 7 A slot 23 is provided at the bottom of the side plate 2, and the slot 23 is used to insert the extension plate 11. When the bottom plate 1 is connected to the side plate 2, the extension plate 11 can be set in the slot 23, so that the bottom of the bottom plate 1 and the bottom of the side plate 2 are flush.

[0043] Reference Figure 4 The bottom plate 1 is provided with a frame 13, which is a rectangular frame. The frame 13 is provided on the bottom plate 1, and a groove is provided on the inner wall of the side plate 2, and the groove cooperates with the frame 13. After the base is cast, the base is clamped in the frame 13. When the user hoists the base and the bottom plate 1, the probability of the base sliding on the bottom plate 1 can be reduced, thereby improving the hoisting safety.

[0044] The implementation principle of the embodiment of the present application is: by arranging side panels 2 on the base plate 1, multiple side panels 2 are formed into a frame structure, and the user can pour mortar into the space enclosed by the base plate 1 and the side panels 2, so that the mortar gradually solidifies and forms a base. The user can set the base on the ground and adjust the shape of the base so that the upper surface of the base is horizontal. After the base is completely solidified, it can be used to support the unit. By prefabricating a concrete base in a template, the construction efficiency can be improved and the time for making the base can be reduced.

[0045] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A tool for making a shim grouting module suitable for installing a large compressor unit, characterized by: The invention comprises a bottom plate (1) and a plurality of side plates (2), wherein the bottom plate (1) is arranged horizontally, the plurality of side plates (2) are connected to each other and assembled into a frame structure, the bottom plate (1) is connected to the side plates (2), an inclined surface (21) is provided on the side plates (2), the wall thickness of the side plates (2) changes gradually, the wall thickness of the side plates (2) close to the bottom plate (1) is thicker, and the wall thickness of the side plates (2) far from the bottom plate (1) is thinner.

2. A tool for making a shim grouting module suitable for installing a large compressor unit according to claim 1, characterized in that: The plurality of side panels (2) are detachably connected to each other, and connecting panels (22) are mounted on two opposite side walls of the side panels (2), and adjacent side panels (2) are connected to each other via the connecting panels (22).

3. A shim grouting manufacturing module tool suitable for installation of large compressor units according to claim 2, characterized in that: The connecting plate (22) is provided with a through hole, in which a bolt (221) is arranged, and the connecting plates (22) on adjacent side plates (2) are connected to each other via the bolt (221).

4. The tool for making a shim grouting module suitable for installing a large compressor unit according to claim 3, characterized in that: An extension plate (11) is mounted on the bottom plate (1), and the extension plate (11) is arranged at the bottom of the bottom plate (1). When the bottom plate (1) is connected to the side plate (2), the extension plate (11) is arranged at the bottom of the side plate (2).

5. The tool for making a shim grouting module suitable for installing a large compressor unit according to claim 4, characterized in that: The bottom of the bottom plate (1) is provided with a clamping groove (23); when the bottom plate (1) and the side plate (2) are clamped together, the extension plate (11) is arranged in the clamping groove (23).

6. The tool for making a shim grouting module suitable for installing a large compressor unit according to claim 4, characterized in that: The extension plate (11) is provided with a plurality of connection holes (12), and the connection holes (12) are used for connection with a sling.

7. The tool for making a shim grouting module suitable for installing a large compressor unit according to claim 2, characterized in that: The bottom plate (1) is provided with a frame (13), and the frame (13) is provided along the edge of the bottom plate (1).

8. The tool for making a shim grouting module suitable for installing a large compressor unit according to claim 1, characterized in that: The side plate (2) is provided with a lifting ring (24), and the lifting ring (24) is used to be connected to a lifting device.