Honeycomb ceramic filler raw material aging device

By using drive motors, screws, distance sensors and electric push rods in the ceramic filler raw material aging device, the automatic laying of raw materials and automatic scraping of impurities is achieved, which solves the problem of low efficiency in raw material accumulation and impurity screening in the existing devices, improves processing efficiency and reduces processing time.

CN222807350UActive Publication Date: 2025-04-29PINGXIANG CITY HONGYUAN CERAMICS IND
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421651970.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing ceramic filler raw material aging device is inefficient during raw material accumulation and impurity screening, and requires manual cleaning of the filter, which increases processing time.

Method used

A honeycomb ceramic filler raw material aging device was designed, using drive motors, screws, distance sensors and electric push rods to achieve uniform laying of raw materials and automatic scraping of impurities, reducing the steps of manual cleaning.

Benefits of technology

Through automated raw material laying and impurity scraping, the efficiency of impurity screening is improved, processing time is reduced, and integrated steps of screening and removal are realized.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222807350U_ABST
    Figure CN222807350U_ABST
Patent Text Reader

Abstract

The utility model discloses a honeycomb ceramic filler raw material aging device which comprises an operation table, an aging box body fixedly connected to the operation table, a first electric valve installed on a discharging channel of the aging box body, a controller installed on the aging box body, a portal frame body fixedly connected to the operation table, a first fixing frame fixedly connected to the portal frame body, and a second fixing frame fixedly connected to the first fixing frame. A driving motor is fixedly installed on the first fixing frame, a lead screw is connected to the portal frame in a threaded mode, a first distance sensor is installed on the portal frame, a discharging box is connected to the portal frame in a sliding mode, a plurality of discharging pipes are arranged on the discharging box, and second electric valves are installed on the discharging pipes of the discharging box. Through cooperation of the driving motor, the lead screw, the first distance sensor, the discharging box body and the second electric valve, raw materials are flatly laid on the first filter screen, the raw materials are prevented from being concentrated and accumulated at one position, and therefore the impurity screening efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of honeycomb ceramic filler raw material processing, in particular to a honeycomb ceramic filler raw material aging device. Background Art

[0002] Ceramic fillers (ceramic rings) have excellent acid and heat resistance, and can resist corrosion from various acids and alkalis except fluorine-oxygen acid. In the production process of acid-resistant ceramic fillers, an aging device is required to age the raw materials of acid-resistant ceramic fillers.

[0003] The utility model patent with publication number CN212888223U discloses an acid-resistant ceramic filler raw material aging device, including an aging tank, a feed hopper is installed on the left side of the annular side of the aging tank, a filtering mechanism is arranged on the right side of the annular side of the aging tank, a discharge pipe is arranged on the lower end face of the aging tank, a one-way control valve is arranged inside the discharge pipe, a mounting slot is opened on the right side of the annular side of the aging tank, a silicone sealing pad is bonded inside the mounting slot, a fixing plate is arranged inside the mounting slot, a handle is fixed on the right end face of the fixing plate, a first filter screen plate is arranged on the left side of the fixing plate, a second filter screen plate is arranged on the lower side of the first filter screen plate, a card plate is installed on the left end face of the first filter screen plate, a fixed card seat is arranged on the left side of the card plate, and a magnet block is arranged inside the fixed card seat and the card plate. After the raw materials are poured into the aging tank, the raw materials are easily accumulated in the same place, thereby reducing the efficiency of impurity screening, and after screening the impurities, the first filter screen plate and the second filter screen plate need to be manually taken out for cleaning, thereby increasing the processing time. Therefore, a honeycomb ceramic filler raw material aging device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a honeycomb ceramic filler raw material aging device to solve the problems raised in the above background technology.

[0005] A honeycomb ceramic filler raw material aging device, which includes an operating table, an aging box is fixedly connected to the operating table, the aging box is provided with a discharge channel, a first electric valve is installed on the discharge channel of the aging box, a controller is installed on the aging box, a gantry body is fixedly connected to the operating table, a first fixed frame is fixedly connected to the gantry body, a driving motor is fixedly installed on the first fixed frame, a screw rod is threadedly connected to the gantry body, the screw rod is connected to the output shaft of the driving motor through a coupling, a first distance sensor is installed on the gantry body, a feeding box is slidably connected to the gantry body, a plurality of discharge pipes are provided on the feeding box, a second electric valve is installed on the discharge pipe of the feeding box, a second fixed frame is fixedly connected to the aging box, a first electric push rod is fixedly installed on the second fixed frame, and an aging box is provided with a plurality of discharge pipes, a second electric valve is installed on the discharge pipe of the feeding box, a second fixed frame is fixedly connected to the aging box, a first electric push rod is fixedly installed on the second fixed frame, and an aging box is provided with a plurality of discharge pipes, and ... first discharge pipe of the feeding box is provided with a second electric valve. A first connecting rod is slidably connected to the box body, the first connecting rod is connected to the first electric push rod telescopic rod, two first sliding rods are fixedly connected inside the aging box body, a first pusher is slidably connected between the two first sliding rods, the first pusher is connected to the first connecting rod, a first filter screen is fixedly connected inside the aging box body, a second distance sensor is installed inside the aging box body, a third fixed frame is fixedly connected to the aging box body, a second electric push rod is fixedly installed on the third fixed frame, a second connecting rod is slidably connected to the aging box body, the second connecting rod is connected to the second electric push rod telescopic rod, two second sliding rods are fixedly connected inside the aging box body, a second pusher is slidably connected between the two second sliding rods, the second pusher is connected to the second connecting rod, and a second filter screen is fixedly connected inside the aging box body.

[0006] Furthermore, a slope is arranged inside the aging box.

[0007] Furthermore, a first button and a second button are provided on the controller.

[0008] Beneficial effects of the utility model:

[0009] 1. The utility model makes the raw materials spread on the first filter screen through the cooperation between the driving motor, the screw rod, the first distance sensor, the unloading box and the second electric valve, so as to prevent the raw materials from being concentrated in one place, thereby improving the efficiency of screening impurities.

[0010] 2. The utility model scrapes and pushes impurities on the first filter screen and the second filter screen through the cooperation between the first electric push rod, the first connecting rod, the first pusher, the second electric push rod, the second connecting rod and the second pusher, thereby reducing the steps of taking out the first filter screen and the second filter screen for cleaning, and realizing the integrated steps of screening and impurity removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structural schematic diagram of the honeycomb ceramic filler raw material aging device of the utility model;

[0012] Figure 2 It is a schematic diagram of the three-dimensional structure of the operating table from a side view;

[0013] Figure 3 It is a schematic diagram of the three-dimensional structure of the blanking box from a side view;

[0014] Figure 4 It is a schematic diagram of a first cross-sectional three-dimensional structure of an aging box;

[0015] Figure 5 is a second cross-sectional three-dimensional structural schematic diagram of the aging box;

[0016] Figure 6 It is a schematic diagram of the third sectional stereoscopic structure of the aging box.

[0017] In the figure, 1-operating table, 2-aging box, 201-first electric valve, 3-controller, 4-gantry frame, 5-first fixed frame, 6-driving motor, 7-screw rod, 8-first distance sensor, 9-unloading box, 10-second electric valve, 11-second fixed frame, 12-first electric push rod, 13-first connecting rod, 14-first sliding rod, 15-first pusher, 16-first filter screen, 17-second distance sensor, 18-third fixed frame, 19-second electric push rod, 20-second connecting rod, 21-second sliding rod, 22-second pusher, 23-second filter screen. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] like Figures 1 to 6The honeycomb ceramic filler raw material aging device of the utility model shown in the figure comprises an operating table 1, an aging box 2 is fixedly connected to the operating table 1, the aging box 2 is provided with a discharge channel, a first electric valve 201 is installed on the discharge channel of the aging box 2, a controller 3 is installed on the aging box 2, a gantry body 4 is fixedly connected to the operating table 1, a first fixed frame 5 is fixedly connected to the gantry body 4, a driving motor 6 is fixedly installed on the first fixed frame 5, a screw rod 7 is threadedly connected to the gantry body 4, and the screw rod 7 is connected to the driving motor 6 through a coupling. The output shaft of the driving motor 6 is connected, a first distance sensor 8 is installed on the gantry body 4, a feeding box 9 is slidably connected to the gantry body 4, a plurality of discharge pipes are arranged on the feeding box 9, the feeding box 9 is used to store the honeycomb ceramic filler raw material, a second electric valve 10 is installed on the discharge pipe of the feeding box 9, a second fixed frame 11 is fixedly connected to the aging box 2, a first electric push rod 12 is fixedly installed on the second fixed frame 11, a first connecting rod 13 is slidably connected to the aging box 2, and the first connecting rod 13 and the first electric push rod 12 are connected to each other. The aging box 2 is connected with a telescopic rod, two first sliding rods 14 are fixedly connected inside the aging box 2, a first pusher 15 is slidably connected between the two first sliding rods 14, the first pusher 15 is connected to the first connecting rod 13, the first pusher 15 is used to scrape and push larger impurities, a first filter screen 16 is fixedly connected inside the aging box 2, the first filter screen 16 is used to filter larger impurities, a second distance sensor 17 is installed inside the aging box 2, and a third fixed frame 18 is fixedly connected to the aging box 2. A second electric push rod 19 is fixedly installed, and a second connecting rod 20 is slidably connected to the aging box 2. The second connecting rod 20 is connected to the telescopic rod of the second electric push rod 19. Two second sliding rods 21 are fixedly connected inside the aging box 2, and a second pusher 22 is slidably connected between the two second sliding rods 21. The second pusher 22 is connected to the second connecting rod 20. The second pusher 22 is used to scrape and push smaller impurities. A second filter screen 23 is fixedly connected inside the aging box 2, and the second filter screen 23 is used to filter smaller impurities.

[0020] The aging box 2 is provided with an inclined surface inside.

[0021] The controller 3 is provided with a first button and a second button.

[0022] The working principle of the utility model is as follows: the first distance sensor is provided with a first threshold value and a second threshold value, and the value of the first threshold value is smaller than the value of the second threshold value.

[0023] The second distance sensor is provided with a first threshold and a second threshold, and the value of the first threshold is smaller than the value of the second threshold.

[0024] After the honeycomb ceramic filler raw material is injected into the feeding box, the first button is pressed to control the driving motor and the second electric valve to work, the driving motor drives the screw rod to rotate, the screw rod drives the feeding box and the second electric valve to move, the second electric valve opens the feeding box discharge pipe, the raw material passes through the feeding box discharge pipe and falls on the first filter screen, the first filter screen screens the larger impurities in the raw material, so that the larger impurities will be blocked by the first filter screen, after the raw material passes through the first filter screen, it will fall into the second filter screen, the second filter screen screens the smaller impurities in the raw material, so that the smaller impurities will be The raw materials that meet the standards will be blocked by the second filter screen and fall to the bottom of the aging box through the second filter screen. During the movement of the unloading box, the raw materials will be spread on the first filter screen to prevent the raw materials from being concentrated in one place and reducing the efficiency of screening impurities. When the distance between the unloading box and the first distance sensor reaches the first threshold value preset by the first distance sensor, the driving motor and the second electric valve are controlled to stop working, and the first electric push rod and the second electric push rod are controlled to work at the same time. The first electric push rod drives the first connecting rod and the first pusher to move, and the second electric push rod drives the second connecting rod and the second pusher to move. The first pusher scrapes and pushes larger impurities, and the second pusher scrapes and pushes smaller impurities, so that larger impurities and smaller impurities are separated from the aging box. When the distance between the first pusher and the second distance sensor reaches the first threshold value preset by the second distance sensor, the first electric push rod and the second electric push rod are controlled to work in the opposite direction. The first electric push rod drives the first connecting rod and the first pusher to move, and the second electric push rod drives the second connecting rod and the second pusher to move in the opposite direction. When the distance between the first pusher and the second distance sensor reaches the second threshold value preset by the second distance sensor When the value is reached, the first electric push rod and the second electric push rod are controlled to stop working, and at the same time, the driving motor is controlled to drive the screw rod to rotate in the opposite direction, and the screw rod drives the unloading box and the second electric valve to move in the opposite direction. When the distance between the unloading box and the first distance sensor reaches the second threshold value preset by the first distance sensor, the driving motor is controlled to stop working. When the aging of the raw materials is completed, the second button is pressed to control the first electric valve to open the discharging channel of the aging box, and the raw materials fall through the discharging channel of the aging box. After all the raw materials fall, the second button is pressed again to control the first electric valve to close the discharging channel of the aging box.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A honeycomb ceramic filler raw material aging device, characterized in that: The honeycomb ceramic filler raw material aging device includes an operating table, an aging box is fixedly connected to the operating table, the aging box is provided with a discharge channel, a first electric valve is installed on the discharge channel of the aging box, a controller is installed on the aging box, a gantry frame is fixedly connected to the operating table, a first fixed frame is fixedly connected to the gantry frame, a driving motor is fixedly installed on the first fixed frame, a screw rod is threadedly connected to the gantry frame, the screw rod is connected to the output shaft of the driving motor through a coupling, a first distance sensor is installed on the gantry frame, a feeding box is slidably connected to the gantry frame, a plurality of discharge pipes are provided on the feeding box, a second electric valve is installed on the discharge pipe of the feeding box, a second fixed frame is fixedly connected to the aging box, a first electric push rod is fixedly installed on the second fixed frame, and the aging box The upper sliding connection is provided with a first connecting rod, the first connecting rod is connected to the first electric push rod telescopic rod, two first sliding rods are fixedly connected inside the aging box, a first pusher is slidably connected between the two first sliding rods, the first pusher is connected to the first connecting rod, a first filter screen is fixedly connected inside the aging box, a second distance sensor is installed inside the aging box, a third fixed frame is fixedly connected to the aging box, a second electric push rod is fixedly installed on the third fixed frame, a second connecting rod is slidably connected to the aging box, the second connecting rod is connected to the second electric push rod telescopic rod, two second sliding rods are fixedly connected inside the aging box, a second pusher is slidably connected between the two second sliding rods, the second pusher is connected to the second connecting rod, and a second filter screen is fixedly connected inside the aging box.

2. The honeycomb ceramic filler raw material aging device according to claim 1, characterized in that: An inclined surface is arranged inside the aging box.

3. The honeycomb ceramic filler raw material aging device according to claim 1, characterized in that: The controller is provided with a first button and a second button.

Citation Information

Patent Citations

  • Acid-resistant ceramic filler raw material aging device

    CN212888223U