Automatic loading and conveying device
By designing an automatic loading and feeding device, the problems of unstable loading and dust emissions in the magnesium reduction process are solved, and automated loading and feeding are realized, process stability and economic benefits are improved, and workshop operation environment is improved.
Patent Information
- Application Number
- CN202421706095.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the existing magnesium reduction process, there is a lack of automatic loading and feeding facilities, which leads to unstable artificial loading and toxic and harmful dust, which seriously affects the workshop operating environment and the occupational health of employees, and the process is unstable, affecting economic benefits.
An automatic loading and feeding device is designed, including a first support frame, a second support frame, a conveying belt, a ball press, a body, an installation shell, a buffer compartment, a control valve, a sealed ball feeding cart and a discharge pipe. Through the coordinated work of these components, the automatic loading, conveying and feeding of the ball is realized.
By automatically loading and feeding, the device reduces manual operations, reduces dust emissions, improves the workshop operating environment, improves process stability and first-level yield, reduces production costs, and is simple to control.
Smart Images
Figure CN222808792U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nonferrous metal magnesium, in particular to an automatic loading and feeding device. Background Art
[0002] Domestic magnesium reduction technology and processes are constantly improving, but the level of mechanization and automation is still low. The pellets are loaded into the material box by traditional manual methods, and then sent to the reduction workshop by forklift. The pellets are then manually loaded into the reduction tank. The working conditions are very harsh, and the problem of difficulty in hiring workers is prominent.
[0003] Most manufacturers in this field do not have automatic loading and feeding facilities. The loading and feeding of reduced pellets are done manually, and the production process is a traditional open method. The following problems need to be solved urgently: First, toxic and harmful dust is emitted in an unorganized manner, which seriously affects the working environment of the workshop and the occupational health of employees. Working in such an environment, employee turnover is very frequent, and it is difficult to retain skilled workers because the workforce is unstable; second, manual loading is unstable, resulting in unstable reduction process, low first-grade product rate, and high material-magnesium ratio, which disrupts the order of the entire production system and seriously affects the economic benefits. Therefore, it has become an urgent problem to be solved for us to improve and improve the above-mentioned problems. Summary of the invention
[0004] The purpose of the utility model is to provide an automatic loading and feeding device to solve the problems proposed in the above-mentioned background technology, namely, the generation of unorganized emission of toxic and harmful dust, which seriously affects the workshop working environment and the occupational health of employees. Working in such an environment, the turnover of employees is very frequent, and it is difficult to retain skilled workers because the workforce is unstable; secondly, manual loading is unstable, resulting in unstable reduction process, low first-grade product rate, high material-magnesium ratio, disrupting the order of the entire production system and seriously affecting the economic benefits.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic loading and feeding device, comprising a first support frame, a first conveying belt is arranged inside the first support frame, a mounting plate is fixedly connected to the back of the first support frame, a ball press body is arranged on the front surface of the mounting plate, a mounting shell is arranged on the left surface of the first support frame, a feeding groove is arranged on the right surface of the mounting shell, a through groove is arranged on the inner bottom wall of the mounting shell, a buffer bin is arranged on the lower surface of the mounting shell, and a first control valve is arranged inside the buffer bin;
[0006] The second support frame is installed below the buffer bin, the second support frame is fixedly installed between the first support frame, a second conveyor belt is arranged inside the second support frame, a belt scale is arranged inside the second conveyor belt, a top surface of the second conveyor belt is fixedly connected to a limiting plate, and a lower surface of the second conveyor belt is fixedly connected to a support rod.
[0007] Preferably, a closed pellet feeding trolley is fixedly connected to the front surface of the second support frame, and a discharge pipe is arranged on the lower surface of the closed pellet feeding trolley.
[0008] Preferably, a locking plate is fixedly connected to the left surface of the closed pellet feeding trolley, and a mounting frame is abuttingly connected to the right surface of the locking plate.
[0009] Preferably, a loading barrel is provided inside the mounting frame, and the loading barrel and the discharge pipe are adapted to each other.
[0010] Preferably, a mounting ring is provided on the outer surface of the discharge pipe, a fixing block is fixedly connected to the outer surface of the mounting ring, a rotating shaft is provided on the top surface of the fixing block, and a motor body is provided on the lower surface of the rotating shaft.
[0011] Preferably, a stabilizing ring is fixedly connected to the top surface of the rotating shaft, and a flapping sheet is fixedly connected to the outer surface of the stabilizing ring.
[0012] Preferably, the inner side wall of the second conveyor belt is fixedly connected with a guide frame, and the front surface of the second conveyor belt is fixedly connected with a limiting side plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The automatic loading and feeding device is provided with a mounting plate, a ball press body, a mounting shell, a feed trough, a buffer bin, a first control valve, a second support frame, a second conveyor belt and a belt scale. When in use, the ball press body firstly allows the pressed pellets to enter the mounting shell and the buffer bin through the first conveyor belt, and the first control valve is used to control the pellets to enter the pellet feed ends at various places, and the conveying amount of the pellets can be controlled. The material level of the buffer bin can control the amount of pellets pressed by the ball press machine through frequency conversion, and then the pellets will fall onto the top surface of the second support frame, and the guide frame will limit the position of the pellets, and then the pellets at the feed end will enter the interior of the closed pellet feeding trolley through the second conveyor belt, and the closed pellet feeding trolley control valve will be used. The pellets are controlled to enter the feed end of the loading barrel in various places. At the same time, when the pellets are transported inside the second conveyor belt, they are limited as a whole by the limit plate and the limit side plate. The overall limiting effect is good. The conveying amount of the pellets in the feeding bucket is controlled by the belt scale and interlocked with the mounting frame. The loading is fixed in the position, which not only meets the requirements of the loading amount, but also meets the environmental protection requirements, and greatly changes the working environment. The position of the mounting frame is resisted by the locking plate, and the position of the mounting frame can be fixed. At the same time, the discharge pipe and the loading barrel are adapted to each other, and the material can be discharged quickly through the discharge pipe. The overall discharge effect is good. The advantages of this patent are improved efficiency, reduced production costs, simple control, and greatly changed The working environment.
[0015] The automatic loading and feeding device, through the provided discharge pipe, mounting ring, fixing block, rotating shaft, stabilizing ring and beating plate, starts feeding through the discharge pipe first when in use. When there are many pellets in the discharge pipe, the motor body at the bottom end of the rotating shaft is started, and the rotating shaft can be driven to rotate by the motor body, thereby driving the stabilizing ring and the beating plate to rotate. At this time, the beating plate can beat the outer surface of the discharge pipe, so that the pellets in the discharge pipe can be beaten and discharged, avoiding blockage caused by too many pellets piling up inside the discharge pipe, thus reflecting the functionality of the design. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a three-dimensional schematic diagram of the second support frame and the support rod structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the disassembly of the installation shell and buffer bin structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the disassembly of the closed pelletizing feeding trolley and the mounting frame structure of the utility model;
[0020] Figure 5 It is a three-dimensional schematic diagram of the discharge pipe structure of the utility model.
[0021] In the figure: 1. first support frame; 2. first conveyor belt; 3. mounting plate; 4. ball press machine body; 5. mounting shell; 6. feed trough; 7. buffer bin; 8. first control valve; 9. second support frame; 10. second conveyor belt; 11. belt scale; 12. limit plate; 13. support rod; 14. closed pellet feeding trolley; 15. discharge pipe; 16. locking plate; 17. mounting frame; 18. charging barrel; 19. mounting ring; 20. fixing block; 21. rotating shaft; 22. stabilizing ring; 23. beating piece; 24. guide frame; 25. limit side plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 , an embodiment provided by the utility model:
[0024] An automatic loading and feeding device. The first conveyor belt 2, the ball press body 4, the first control valve 8, the belt scale 11 and the motor body used in the present application are all products that can be directly purchased on the market. The principles and connection methods thereof are all prior arts well known to those skilled in the art, so they will not be described in detail here. The device comprises a first support frame 1, the first conveyor belt 2 is arranged inside the first support frame 1, a mounting plate 3 is fixedly connected to the back of the first support frame 1, the ball press body 4 is arranged on the front surface of the mounting plate 3, a mounting shell 5 is arranged on the left surface of the first support frame 1, a feed trough 6 is provided on the right surface of the mounting shell 5, a through groove is provided on the inner bottom wall of the mounting shell 5, a buffer bin 7 is arranged on the lower surface of the mounting shell 5, and a first control valve 8 is installed inside the buffer bin 7;
[0025] The second support frame 9 is installed below the buffer bin 7, and is fixedly installed between the second support frame 9 and the first support frame 1. A second conveyor belt 10 is arranged inside the second support frame 9, and a belt scale 11 is arranged inside the second conveyor belt 10. The top surface of the second conveyor belt 10 is fixedly connected to a limit plate 12, and the lower surface of the second conveyor belt 10 is fixedly connected to a support rod 13. The front surface of the second support frame 9 is fixedly connected to a closed pellet feeding trolley 14, and a discharge pipe 15 is arranged on the lower surface of the closed pellet feeding trolley 14. The left surface of the closed pellet feeding trolley 14 is fixedly connected to a locking plate 16, and the right surface of the locking plate 16 is abutted and connected to a mounting frame 17, and a charging barrel 18 is arranged inside the mounting frame 17. The charging barrel 1 8 and the discharge pipe 15 are adapted to each other, the outer surface of the discharge pipe 15 is provided with a mounting ring 19, the outer surface of the mounting ring 19 is fixedly connected with a fixing block 20, the top surface of the fixing block 20 is provided with a rotating shaft 21, the lower surface of the rotating shaft 21 is provided with a motor body, the top surface of the rotating shaft 21 is fixedly connected with a stabilizing ring 22, the outer surface of the stabilizing ring 22 is fixedly connected with a beating piece 23, the inner side wall of the second conveyor belt 10 is fixedly connected with a guide frame 24, the front surface of the second conveyor belt 10 is fixedly connected with a limiting side plate 25, firstly, the ball press body 4 passes the first conveyor belt 2 into the mounting shell 5 and the buffer bin 7, and controls the pellets to enter the pellet feeding end of various places through the first control valve 8, and can control the conveying amount of the pellets, The material level of the buffer bin 7 can be controlled by frequency conversion to control the amount of pellets pressed by the pellet press, and then the pellets will fall onto the top surface of the second support frame 9, and the pellets will be limited by the guide frame 24, and then the pellets at the feed end will enter the interior of the closed pellet feeding trolley 14 through the second conveyor belt 10, and the control valve of the closed pellet feeding trolley 14 will control the pellets to enter the feed end of the loading barrel 18 in various places, and at the same time, when the pellets are transported inside the second conveyor belt 10, they are limited as a whole by the limiting plate 12 and the limiting side plate 25, and the overall limiting effect is good, and the conveying amount of the pellets in the feeding bucket is controlled by the belt scale 11 and interlocked with the mounting frame 17, and the loading is fixed in a fixed position, which not only meets the requirements of the charging amount, but also meets the environmental protection requirements, and greatly changes the work. Environment, the position of the mounting frame 17 is resisted by the locking plate 16, the position of the mounting frame 17 can be fixed, and at the same time, the discharge pipe 15 and the charging barrel 18 are adapted to each other, and the material can be discharged quickly through the discharge pipe 15, and the overall discharge effect is good. The advantages of this patent are improved efficiency, reduced production costs, simple control, and greatly changed The working environment, the material is fed through the discharge pipe 15, when there are many pellets inside the discharge pipe 15, the motor body at the bottom of the rotating shaft 21 is started, and the rotating shaft 21 can be driven to rotate by the motor body, thereby driving the stabilizing ring 22 and the flapping piece 23 to rotate. At this time, the flapping piece 23 can flap the outer surface of the discharge pipe 15, so that the pellets inside the discharge pipe 15 can be flapped and discharged,Avoid excessive accumulation of pellets inside the discharge pipe 15 to prevent blockage.
[0026] Working principle: when the staff uses this device, first connect the device to an external power supply to provide power support for the device. First, the ball press body 4 passes the pressed pellets into the installation shell 5 and the buffer bin 7 through the first conveyor belt 2. The first control valve 8 controls the pellets to enter the pellet feed ends in various places, and the conveying amount of the pellets can be controlled. The material level of the buffer bin 7 can control the amount of pellets pressed by the ball press through frequency conversion. Then the pellets will fall on the top surface of the second support frame 9, and the guide frame 24 will limit the pellets. Then the pellets at the feed end enter the interior of the closed pellet feeding trolley 14 through the second conveyor belt 10. The control valve of the closed pellet feeding trolley 14 controls the pellets to enter the feed ends of the loading barrels 18 in various places. At the same time, when the pellets are transported inside the second conveyor belt 10, they are limited as a whole by the limit plate 12 and the limit side plate 25. The overall limiting effect is good. The belt scale 11 controls the conveying amount of the pellets in the feeding bucket and is interlocked with the mounting frame 17. The loading is fixed in a fixed position, which not only meets the requirements of the loading amount, but also meets the environmental protection requirements, and greatly changes the working environment. The position of the mounting frame 17 is opposed by the locking plate 16, so that the position of the mounting frame 17 can be fixed. At the same time, the discharge pipe 15 and the loading barrel 18 are adapted to each other, and the material can be discharged quickly through the discharge pipe 15. The material is fed through the discharge pipe 15. When there are many pellets inside the discharge pipe 15, the motor body at the bottom of the rotating shaft 21 is started, and the rotating shaft 21 can be driven to rotate by the motor body, thereby driving the stabilizing ring 22 and the flapping piece 23 to rotate. At this time, the flapping piece 23 can flap the outer surface of the discharge pipe 15, so that the pellets inside the discharge pipe 15 can be flapped and discharged, avoiding too much accumulation of pellets inside the discharge pipe 15 and clogging. The above is all the working principles of the utility model.
[0027] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. An automatic loading and feeding device, comprising a first support frame (1), a first conveying belt (2) is arranged inside the first support frame (1), a mounting plate (3) is fixedly connected to the back of the first support frame (1), and a ball press body (4) is arranged on the front surface of the mounting plate (3), characterized in that: A mounting shell (5) is provided on the left side surface of the first support frame (1), a feed groove (6) is provided on the right side surface of the mounting shell (5), a through groove is provided on the inner bottom wall of the mounting shell (5), a buffer bin (7) is provided on the lower surface of the mounting shell (5), and a first control valve (8) is installed inside the buffer bin (7); A second support frame (9), the second support frame (9) is installed below the buffer bin (7), the second support frame (9) is fixedly installed between the first support frame (1), a second conveyor belt (10) is arranged inside the second support frame (9), a belt scale (11) is arranged inside the second conveyor belt (10), a top surface of the second conveyor belt (10) is fixedly connected to a limit plate (12), and a lower surface of the second conveyor belt (10) is fixedly connected to a support rod (13).
2. An automatic loading and feeding device according to claim 1, characterized in that: A closed pellet feeding trolley (14) is fixedly connected to the front surface of the second support frame (9), and a discharge pipe (15) is provided on the lower surface of the closed pellet feeding trolley (14).
3. An automatic loading and feeding device according to claim 2, characterized in that: A locking plate (16) is fixedly connected to the left surface of the closed pellet feeding trolley (14), and a mounting frame (17) is abuttingly connected to the right surface of the locking plate (16).
4. An automatic loading and feeding device according to claim 3, characterized in that: A loading barrel (18) is arranged inside the mounting frame (17), and the loading barrel (18) and the discharge pipe (15) are adapted to fit each other.
5. The automatic loading and feeding device according to claim 2, characterized in that: The outer surface of the discharge pipe (15) is provided with a mounting ring (19), the outer surface of the mounting ring (19) is fixedly connected with a fixing block (20), the top surface of the fixing block (20) is provided with a rotating shaft (21), and the lower surface of the rotating shaft (21) is provided with a motor body.
6. An automatic loading and feeding device according to claim 5, characterized in that: A stabilizing ring (22) is fixedly connected to the top surface of the rotating shaft (21), and a flapping sheet (23) is fixedly connected to the outer surface of the stabilizing ring (22).
7. An automatic loading and feeding device according to claim 1, characterized in that: The inner side wall of the second conveyor belt (10) is fixedly connected to a guide frame (24), and the front surface of the second conveyor belt (10) is fixedly connected to a limiting side plate (25).