Annular loading device for industrial explosive and product production line shell
By designing a housing ring-shaped disk loading device for the oscillator column production line, the problems of slow manual placing of the shell and high labor intensity in the prior art are solved, and automatic disk loading is realized, which improves the disk loading speed and reduces labor intensity.
Patent Information
- Application Number
- CN202421895341.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The lack of automated devices in the existing focal column production lines, resulting in the need to be manually placed by manual arrangement, which is slow and labor-intensive.
An annular tray loading device for housing of industrial explosives and products production lines is designed, including a material tray conveyor, a feed frame, a pair of annular feeding mechanisms and a flipped discharge barrel. Automatic loading is achieved through components such as housing conveyor, rotating barrel and push rod cylinder.
The automatic placement of the vibrator column shell into the feeding plate is realized, and the plate loading speed is fast, reducing the labor intensity of the staff.
Smart Images
Figure CN222808848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of seismic source charge column production equipment, in particular to an annular tray loading device for the shell of an industrial explosive and product production line. Background Art
[0002] At present, on the seismic source charge column production line, the seismic source charge column shell needs to be placed in the seismic source charge column feeding tray, and then sent to the charging station for charging through a multiple chain conveyor. The existing seismic source charge column shells are mostly placed in the seismic source charge column feeding tray manually, the placement speed is slow, the labor intensity of the workers is high, and there is a lack of a device for automatically loading the seismic source charge column shells. Utility Model Content
[0003] The purpose of the utility model is to provide an annular tray loading device for the shell of an industrial explosive and product production line in view of the above-mentioned shortcomings.
[0004] The utility model comprises a tray conveyor, a feeding frame, a pair of annular feeding mechanisms and a flip feeding barrel.
[0005] The annular feeding mechanism includes a shell conveyor, a feeding cylinder, a rotating barrel and a push rod cylinder.
[0006] The shell conveyor is installed on the feeding machine frame. A feeding port is opened on the top of the feeding barrel. A group of feed plates are evenly distributed on the outer wall of the rotating barrel. A shell accommodating area is formed between two adjacent feed plates. The rotating barrel is movably installed in the feeding barrel. The rotating barrel is driven to rotate by the motor. The push rod cylinder is installed on the feeding barrel. A group of shell push rods are arranged at the end of the piston rod of the push rod cylinder.
[0007] The flipping discharge barrel is movably installed on the feeding machine frame. The flipping discharge barrel is located above the material tray conveyor. The flipping discharge barrel is driven to rotate to a horizontal or vertical state by the cylinder and the flipping mechanism. A pair of annular feeding mechanisms are mirrored with the flipping discharge barrel as the center. The seismic source column shell in the shell accommodating area is pushed into the flipping discharge barrel by the shell push rod.
[0008] A feed hopper is arranged on the feeder frame, and a discharge port of the feed hopper is communicated with a feed port of the shell conveyor.
[0009] The discharging end of the shell conveyor is provided with a discharging guide groove, and the discharging port of the discharging guide groove is communicated with the feeding port of the feeding cylinder.
[0010] A pair of observation windows are arranged on the material discharge guide groove, and a long strip observation hole is opened on the side wall of the material discharge guide groove.
[0011] A shell guide plate is arranged at the discharge port of the feeding guide groove, and a group of triangular guide protrusions are arranged in sequence on the shell guide plate. The shell of the source charge column in the feeding guide groove is guided by a group of triangular guide protrusions on the shell guide plate and then falls into the feed port of the feed cylinder; a feed adjustment plate is arranged in the feeding guide groove, and the feed adjustment plate is driven to move left and right in the feeding guide groove through the slide.
[0012] A large gear is provided at the end of the rotating barrel, and a group of feed holes are evenly distributed in a ring on the large gear. The feed holes of the large gear are connected with the corresponding shell accommodating area. A small gear meshing with the large gear is provided on the power output shaft of the motor. The shell push rod passes through the feed hole of the large gear and enters the shell accommodating area to push out the seismic source drug column shell.
[0013] The flip unloading barrel is composed of an unloading bracket, a group of outer ring sleeves and a group of inner ring sleeves, and the outer ring sleeves and the inner ring sleeves are respectively installed on the unloading bracket.
[0014] The end of the outer ring sleeve is provided with a pneumatic discharge mechanism.
[0015] The pneumatic discharging mechanism includes a fixed disk, a movable disk and a turntable cylinder. The fixed disk is installed on the outer wall of the discharging end of a group of outer ring sleeves. A group of connecting rods are evenly distributed on the fixed disk. The movable disk is provided with a group of through holes connected with the outer ring sleeve and the inner ring sleeve. A group of round rod rotation grooves are opened on the movable disk. The cylinder end of the turntable cylinder is movably installed on the fixed disk, and the piston rod end of the turntable cylinder is movably installed on the outer edge of the movable disk. The movable disk is driven to rotate by the turntable cylinder. The connecting rod is located in the corresponding round rod rotation groove. When the movable disk rotates, the connecting rod swings left and right along the round rod rotation groove.
[0016] A rotating shaft is provided at both ends of the unloading bracket, and is installed on the feeding frame through bearings and bearing seats. A gear rack transmission mechanism is provided at one end of the rotating shaft of the unloading bracket. The rack of the gear rack transmission mechanism is driven back and forth by the cylinder to make the flip unloading barrel swing up and down.
[0017] The rotating barrel of a pair of annular feeding mechanisms is composed of an outer ring feeding barrel and an inner ring feeding barrel. The cross-sectional diameter of the outer ring feeding barrel is larger than the cross-sectional diameter of the inner ring feeding barrel. Ten shell accommodating areas are arranged on the outer wall of the outer ring feeding barrel, and five shell accommodating areas are arranged on the outer wall of the inner ring feeding barrel.
[0018] The utility model has the advantages of automatically placing the shell of the seismic source medicine column into the seismic source medicine column feeding tray, with a fast tray loading speed, thus reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model.
[0020] Figure 2It is a structural schematic diagram of the annular feeding mechanism for feeding outer rings according to the utility model.
[0021] Figure 3 It is a structural schematic diagram of the utility model with a hidden feeding cylinder.
[0022] Figure 4 It is a structural schematic diagram of the outer ring feeding barrel of the utility model.
[0023] Figure 5 It is a structural schematic diagram of the inner ring feeding barrel of the utility model.
[0024] Figure 6 It is a structural schematic diagram of the utility model's flip discharge barrel. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0028] In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the invention is usually placed when in use. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", etc. appear in the description of the present invention, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0029] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] As shown in the accompanying drawings, the utility model comprises a tray conveyor 1, a feeding frame 101, a pair of annular feeding mechanisms and a flip discharge barrel 110.
[0031] The annular feeding mechanism includes a shell conveyor 103, a feeding cylinder 104, a rotating barrel 105 and a push rod cylinder.
[0032] The shell conveyor 103 is installed on the feeding machine frame 101. A feed port is opened on the top of the feed barrel 104. A group of feed plates 107 are evenly distributed in an annular manner on the outer wall of the rotating barrel 105. A shell accommodating area is formed between two adjacent feed plates 107. The rotating barrel 105 is movably installed in the feed barrel 104. The rotating barrel 105 is driven to rotate by a motor. The push rod cylinder is installed on the feed barrel 104. A group of shell push rods 108 are arranged at the end of the piston rod of the push rod cylinder.
[0033] The flipping discharge barrel 110 is movably installed on the feeding machine frame 101. The flipping discharge barrel 110 is located above the tray conveyor 1. The flipping discharge barrel 110 is driven to rotate to a horizontal or vertical state by a cylinder and a flipping mechanism. A pair of annular feeding mechanisms are mirrored with the flipping discharge barrel 110 as the center. The seismic source column shell in the shell accommodating area is pushed into the flipping discharge barrel 110 by the shell push rod 108.
[0034] A feed hopper 102 is provided on the feeder frame 101 , and an outlet of the feed hopper 102 is communicated with an inlet of the shell conveyor 103 .
[0035] A discharge guide groove 111 is provided at the discharge end of the shell conveyor 103 , and the discharge port of the discharge guide groove 111 is communicated with the feed port of the feed cylinder 104 .
[0036] A pair of observation windows are provided on the material discharge guide groove 111 , and a long strip observation hole is opened on the side wall of the material discharge guide groove 111 .
[0037] A shell guide plate 112 is provided at the discharge port of the feeding guide groove 111, and a group of triangular guide protrusions 122 are arranged in sequence on the shell guide plate 112. The shell of the source drug column in the feeding guide groove 111 is guided by the group of triangular guide protrusions 122 on the shell guide plate 112 and then falls into the feed port of the feed cylinder 104; a feed adjustment plate 121 is provided in the feeding guide groove 111, and the feed adjustment plate 121 is driven to move left and right in the feeding guide groove 111 by a slide.
[0038] A large gear 113 is provided at the end of the rotating barrel 105, and a group of feed holes are evenly distributed in a ring on the large gear 113. The feed holes of the large gear 113 are connected to the corresponding shell accommodating area. A small gear meshing with the large gear 113 is provided on the power output shaft of the motor. The shell push rod 108 passes through the feed hole of the large gear 113 and enters the shell accommodating area to push the seismic source drug column shell out.
[0039] The flip discharge barrel 110 is composed of a discharge bracket 114 , a group of outer ring sleeves 115 and a group of inner ring sleeves 116 . The outer ring sleeves 115 and the inner ring sleeves 116 are respectively mounted on the discharge bracket 114 .
[0040] The end of the outer ring sleeve 115 is provided with a pneumatic discharge mechanism.
[0041] The pneumatic discharging mechanism includes a fixed disk 117, a movable disk 118 and a turntable cylinder 119. The fixed disk 117 is installed on the outer wall of the discharging end of a group of outer ring sleeves 115. A group of connecting rods 120 are evenly distributed in an annular manner on the fixed disk 117. The movable disk 118 is provided with a group of through holes connected to the outer ring sleeve 115 and the inner ring sleeve 116. A group of round rod rotation grooves are opened on the movable disk 118. The cylinder end of the turntable cylinder 119 is movably installed on the fixed disk 117, and the piston rod end of the turntable cylinder 119 is movably installed on the outer edge of the movable disk 118. The movable disk 118 is driven to rotate by the turntable cylinder 119. The connecting rod 120 is located in the corresponding round rod rotation groove. When the movable disk 118 rotates, the connecting rod 120 swings left and right along the round rod rotation groove.
[0042] A rotating shaft is respectively provided at both ends of the unloading bracket 114, and is installed on the feeding frame 101 through bearings and bearing seats. A gear rack transmission mechanism is provided at one end of the rotating shaft of the unloading bracket 114, and the rack of the gear rack transmission mechanism is driven back and forth by the cylinder to make the flip unloading barrel 110 swing up and down.
[0043] The rotating barrel 105 of a pair of annular feeding mechanisms is composed of an outer ring feeding barrel and an inner ring feeding barrel. The cross-sectional diameter of the outer ring feeding barrel is larger than the cross-sectional diameter of the inner ring feeding barrel. Ten shell accommodating areas are arranged on the outer wall of the outer ring feeding barrel, and five shell accommodating areas are arranged on the outer wall of the inner ring feeding barrel.
[0044] Embodiment 1: The feed tray 9 of the seismic source medicine column is conveyed to the bottom of the flip discharge barrel 110 by the tray conveyor 1, and the shell of the seismic source medicine column in the feed hopper 102 is conveyed upward to the discharge guide groove 111 by the shell conveyor 103 and arranged in sequence from bottom to top. The shell of the seismic source medicine column is guided by the shell guide plate 112 and falls into the shell accommodating area along a group of triangular guide protrusions 122. The motor drives the large gear 113 to rotate through the small gear, so that the shell of the seismic source medicine column continuously falls into the corresponding shell accommodating area. When all the shell accommodating areas are full, the push rod cylinder drives a group of shell push rods 108 to extend. A cylindrical pushing head is provided at the end of the shell push rod 108, and a group of seismic source medicine column shells are pushed into the flip discharge barrel 110 through the shell push rod 108. The shell of the seismic source medicine column in the outer ring feeding barrel is pushed to the outer ring of the flipping discharge barrel 110, and the shell of the seismic source medicine column in the inner ring feeding barrel is pushed to the inner ring of the flipping discharge barrel 110. During feeding, the two ends of the flipping discharge barrel 110 are fed simultaneously. After the feeding is completed, the cylinder drives the gear rack transmission mechanism to operate. When the rack is retracted, the flipping discharge barrel 110 remains horizontal, which is the feeding station. When the rack is extended, the flipping discharge barrel 110 rotates to vertical, which is the discharging station. The turntable cylinder 119 drives the movable disk 118 to rotate, opens the discharging end of the flipping discharge barrel 110, and the shell of the seismic source medicine column in the flipping discharge barrel 110 falls into the seismic source medicine column feeding plate 9. The feed adjustment plate 121 is driven by the slide to move left and right in the discharge guide groove 111 to adapt to seismic source medicine column shells of different sizes.
Claims
1. An annular tray loading device for shells of industrial explosives and product production lines, characterized in that It comprises a tray conveyor (1), a feeding frame (101), a pair of annular feeding mechanisms and a tilting discharge barrel (110). The annular feeding mechanism comprises a shell conveyor (103), a feeding cylinder (104), a rotating barrel (105) and a push rod cylinder. The shell conveyor (103) is installed on the feeding machine frame (101), a feed port is opened on the top of the feed barrel (104), a group of feed plates (107) are evenly distributed in an annular shape on the outer wall of the rotating barrel (105), and a shell accommodating area is formed between two adjacent feed plates (107). The rotating barrel (105) is movably installed in the feed barrel (104), and the rotating barrel (105) is driven to rotate by a motor. The push rod cylinder is installed on the feed barrel (104), and a group of shell push rods (108) are arranged at the end of the piston rod of the push rod cylinder. The flip discharge barrel (110) is movably mounted on the feeding frame (101). The flip discharge barrel (110) is located above the tray conveyor (1). The flip discharge barrel (110) is driven to rotate to a horizontal or vertical state by a cylinder and a flip mechanism. A pair of annular feeding mechanisms are mirror-imaged with the flip discharge barrel (110) as the center. The shell of the source drug column in the shell accommodating area is pushed into the flip discharge barrel (110) by the shell push rod (108).
2. The annular tray loading device for shells of industrial explosives and products production line according to claim 1 is characterized in that: A feed hopper (102) is provided on the feeder frame (101), and an outlet of the feed hopper (102) is communicated with an inlet of the shell conveyor (103).
3. The annular disk loading device for shells of industrial explosives and products production line according to claim 1 is characterized in that: A material discharge guide groove (111) is provided at the discharge end of the shell conveyor (103), and the discharge port of the material discharge guide groove (111) is communicated with the feed port of the feed cylinder (104).
4. The annular tray loading device for shells of industrial explosives and products production line according to claim 3 is characterized in that: A pair of observation windows are arranged on the material discharge guide groove (111), and a long strip observation hole is opened on the side wall of the material discharge guide groove (111).
5. The annular tray loading device for shells of industrial explosives and products production line according to claim 4, characterized in that: A shell guide plate (112) is arranged at the discharge port of the feed guide groove (111), and a group of triangular guide protrusions (122) are arranged in sequence on the shell guide plate (112). The shell of the source drug column in the feed guide groove (111) is guided by the group of triangular guide protrusions (122) on the shell guide plate (112) and then falls into the feed port of the feed cylinder (104); a feed adjustment plate (121) is arranged in the feed guide groove (111), and the feed adjustment plate (121) is driven to move left and right in the feed guide groove (111) through a slide.
6. The annular disk loading device for shells of industrial explosives and products production line according to claim 1 is characterized in that: A large gear (113) is provided at the end of the rotating barrel (105), and a group of feed holes are evenly distributed in a ring shape on the large gear (113). The feed holes of the large gear (113) are connected to the corresponding housing accommodating area. A small gear meshing with the large gear (113) is provided on the power output shaft of the motor. The housing push rod (108) passes through the feed hole of the large gear (113) and enters the housing accommodating area to push out the seismic source drug column housing.
7. The annular disk loading device for shells of industrial explosives and products production line according to claim 1 is characterized in that: The flip unloading barrel (110) is composed of an unloading bracket (114), a group of outer ring sleeves (115) and a group of inner ring sleeves (116), and the outer ring sleeves (115) and the inner ring sleeves (116) are respectively installed on the unloading bracket (114).
8. The annular disk loading device for shells of industrial explosives and products production line according to claim 7, characterized in that: The end of the outer ring sleeve (115) is provided with a pneumatic discharge mechanism. The pneumatic discharge mechanism comprises a fixed disk (117), a movable disk (118) and a turntable cylinder (119). The fixed disk (117) is mounted on the outer wall of the discharge end of a group of outer ring sleeves (115). A group of connecting rods (120) are evenly distributed in an annular pattern on the fixed disk (117). A group of through holes communicating with the outer ring sleeve (115) and the inner ring sleeve (116) are arranged on the movable disk (118). A group of round rod rotation grooves are opened on the movable disk (118). The cylinder end of the turntable cylinder (119) is movably mounted on the fixed disk (117). The piston rod end of the turntable cylinder (119) is movably mounted on the outer edge of the movable disk (118). The movable disk (118) is driven to rotate by the turntable cylinder (119). The connecting rods (120) are located in corresponding round rod rotation grooves. When the movable disk (118) rotates, the connecting rods (120) swing left and right along the round rod rotation grooves.
9. The annular disk loading device for shells of industrial explosives and products production line according to claim 8, characterized in that: The two ends of the unloading bracket (114) are respectively provided with rotating shafts, and are installed on the feeding frame (101) through bearings and bearing seats. A gear rack transmission mechanism is provided at one end of the rotating shaft of the unloading bracket (114). The rack of the gear rack transmission mechanism is driven by the cylinder to move forward and backward, so that the flip unloading barrel (110) swings up and down.
10. The annular disk loading device for shells of industrial explosives and products production line according to claim 1, characterized in that: A pair of rotating barrels (105) of an annular feeding mechanism are composed of an outer ring feeding barrel and an inner ring feeding barrel. The cross-sectional diameter of the outer ring feeding barrel is larger than the cross-sectional diameter of the inner ring feeding barrel. Ten shell accommodating areas are arranged on the outer wall of the outer ring feeding barrel, and five shell accommodating areas are arranged on the outer wall of the inner ring feeding barrel.