Lifting tool for fuel injector of marine methanol diesel engine

By designing a lifting assembly for marine methanol diesel engines, the tilt angle adjustment of the lifting plate is used to solve the problem of inaccurate and easy collision during the installation process, and precise installation and safe operation are achieved.

CN222809099UActive Publication Date: 2025-04-29CSSC MES DIESEL
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Patent Information

Application Number
CN202421511778.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During the installation of marine methanol diesel engines, the weight of the methanol injector results in inaccurate installation and easy collision during installation and disassembly, which increases the difficulty.

Method used

A lifting assembly including a bracket, a lifting plate, a bolt and a fixed-routing tube is designed. The inclination angle of the methanol injector is adjusted through the two lifting holes of the lifting plate to make it consistent with the angle of the mounting hole of the cylinder head, thereby achieving accurate installation.

Benefits of technology

It effectively solves the problem of inaccurate and easy collision during the installation process of methanol fuel injectors, improves the accuracy and safety of installation, and reduces the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diesel engines, and discloses a hoisting tool for a marine methanol diesel injector, which comprises a hoisting component, a methanol injector diesel engine and a cylinder cover diesel engine, a mounting hole is arranged on the cylinder cover diesel engine, and the bottom of the methanol injector diesel engine can be sleeved with the mounting hole of the cylinder cover diesel engine. A matching hole and a combined threaded hole are formed in the top of the methanol fuel injector diesel engine. According to the lifting assembly composed of the support diesel engine, the lifting plate diesel engine, the bolt diesel engine and the fixed-torque tube diesel engine, in the using process, the gravity center adjusting effect of the two lifting holes in the lifting plate diesel engine is utilized, so that a certain inclination angle exists between the whole lifting assembly and the methanol fuel injector diesel engine; the inclination angles of the mounting holes of the cylinder cover diesel engine are consistent, so that accurate mounting of the methanol injector diesel engine and the cylinder cover diesel engine can be met.
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Description

Technical Field

[0001] The utility model relates to the technical field of diesel engines, in particular to a hoisting tool for a marine methanol diesel engine injector. Background Art

[0002] With the development of marine diesel engine technology, especially the application of methanol fuel, methanol diesel engines have developed rapidly. However, the installation of methanol injectors on the cylinder head in methanol diesel engines is at a certain angle. During the installation process, due to the weight of the injector, manual handling and manual installation cannot well guarantee the precise installation effect of the methanol injector. Secondly, whether it is installation or disassembly, no collision is required during the actual operation process. The installation is very difficult and requires a special tool to achieve lifting and precise installation. Therefore, this application will provide a lifting tool for marine methanol diesel engine injectors to assist assemblers in solving the problems existing in the prior art. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a hoisting tool for a marine methanol diesel engine injector, which solves the problems raised by the above-mentioned background technology.

[0004] The utility model provides the following technical solutions: a hoisting tool for a marine methanol diesel engine injector, comprising a hoisting assembly, a methanol fuel injector diesel engine, and a cylinder head diesel engine, wherein the cylinder head diesel engine is provided with a mounting hole, the bottom of the methanol fuel injector diesel engine can be fitted with the mounting hole of the cylinder head diesel engine, the top of the methanol fuel injector diesel engine is provided with a matching hole and a combined threaded hole, the hoisting assembly comprises a bracket diesel engine, a hoisting plate diesel engine, and a fixed-torque tube diesel engine, the bottom of the hoisting plate diesel engine and the bottom of the fixed-torque tube diesel engine are respectively connected to the surfaces of both sides of the top of the bracket diesel engine, a plurality of threaded holes are opened inside one side of the bracket diesel engine, and bolts are threadedly connected in the plurality of threaded holes;

[0005] Two lifting holes are provided inside the lifting plate diesel engine, and after the lifting assembly and the methanol injector diesel engine are in a lifting state, one lifting hole inside the lifting plate diesel engine and the center of gravity of the methanol injector diesel engine are on the same straight line, and the angle formed by the other lifting hole inside the lifting plate diesel engine and the center of gravity of the methanol injector diesel engine is consistent with the angle of the mounting hole of the cylinder head diesel engine.

[0006] The bottom of the lifting plate diesel engine and the top of the bracket diesel engine, as well as the bottom of the fixed-torque tube diesel engine and the top of the bracket diesel engine are fixed by welding, which fully ensures the connection strength between the fixed-torque tube diesel engine and the bracket diesel engine, and the connection strength between the lifting plate diesel engine and the bracket diesel engine.

[0007] Preferably, a plurality of the threaded holes and the bolts are set to four, and the combination threaded holes are also set to four. One end of the bolt can be threadedly connected in the corresponding threaded hole and the corresponding combination threaded hole respectively. By utilizing the cooperation between the bolt and the threaded hole, the bracket diesel and the methanol injector diesel can be stably installed together.

[0008] Preferably, magnets are embedded on the inner side of one end of the four bolts, so that when the bolts are not in use, they can be prevented from being detached from the corresponding threaded holes in the bracket by means of threaded connection and magnetic connection, thereby avoiding the loss of the bolts during long-term reciprocating use.

[0009] Preferably, the fixed-torque diesel engine is provided in two numbers, and the two fixed-torque diesel engines are symmetrically mounted on the top of the bracket diesel engine, thereby ensuring that the bolts can be effectively matched with the methanol injector when the bracket is tilted.

[0010] Preferably, the diesel engine bracket is of T-shaped structure as a whole, and a clearance hole and four auxiliary holes are provided in the middle of the diesel engine bracket, and two of the auxiliary holes are respectively aligned with two fixed-torque tube diesel engines.

[0011] The corners on the top of the lifting plate diesel engine are carefully selected to be rounded to prevent the structure from scratching the user, and the angle between another lifting hole inside the lifting plate diesel engine and the center of gravity of the methanol injector diesel engine is in the range of 0-45° to meet different usage requirements.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model provides a lifting assembly consisting of a bracket diesel engine, a lifting plate diesel engine, a bolt diesel engine and a fixed-torque tube diesel engine. During use, the center of gravity adjustment effect of the two lifting holes in the lifting plate diesel engine is utilized to make a certain inclination angle between the lifting assembly as a whole and the methanol injector diesel engine. This angle is consistent with the inclination angle of the cylinder head diesel engine mounting hole, thereby meeting the precise installation of the methanol injector diesel engine and the cylinder head diesel engine.

[0014] 2. The lifting assembly provided by the utility model can utilize its own structure and nesting to prevent the bolt diesel engine from being separated from the corresponding threaded hole in the bracket diesel engine by means of threaded connection and magnetic connection when not in use, thereby avoiding the loss of the bolt diesel engine during long-term reciprocating use, and further optimizing the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a top view schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a bottom view schematic diagram of the structure of the utility model;

[0017] Figure 3 It is a left side schematic diagram of the structural support of the utility model;

[0018] Figure 4 It is a cross-sectional schematic diagram of the structural support of the utility model;

[0019] Figure 5 This is a front view schematic diagram of the methanol fuel injector structure of the utility model;

[0020] Figure 6 It is a partial enlarged schematic diagram of the cylinder head structure of the utility model.

[0021] In the figure: 1. bracket; 2. lifting plate; 3. bolts; 4. fixed torque pipe; 5. methanol injector; 6. cylinder head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-6 A hoisting tool for a marine methanol diesel engine injector comprises a hoisting assembly, a methanol injector 5, and a cylinder head 6. The cylinder head 6 is provided with a mounting hole. The bottom of the methanol injector 5 can be fitted with the mounting hole of the cylinder head 6. The top of the methanol injector 5 is provided with a matching hole and a combined threaded hole. The hoisting assembly comprises a bracket 1, a hoisting plate 2, and a fixed moment tube 4. The bottom of the hoisting plate 2 and the bottom of the fixed moment tube 4 are respectively connected to the surfaces of both sides of the top of the bracket 1. A plurality of threaded holes are opened inside one side of the bracket 1, and bolts 3 are threadedly connected in the plurality of threaded holes.

[0025] The bottom of the hanging plate 2 and the top of the bracket 1, and the bottom of the fixed moment tube 4 and the top of the bracket 1 are fixed by welding, which fully ensures the connection strength between the fixed moment tube 4 and the bracket 1 and the connection strength between the hanging plate 2 and the bracket 1;

[0026] The plurality of threaded holes and the bolts 3 are each set to four, and the combination threaded holes are also set to four. One end of the bolt 3 can be threadedly connected in the corresponding threaded hole and the corresponding combination threaded hole, respectively. By using the cooperation between the bolt 3 and the threaded hole, the bracket 1 and the methanol injector 5 can be stably installed together;

[0027] Two fixed moment tubes 4 are provided, and the two fixed moment tubes 4 are symmetrically mounted on the top of the bracket 1, thereby ensuring that the bolts can be effectively matched with the methanol injector when the bracket 1 is tilted. The bracket 1 is a T-shaped structure as a whole, and a clearance hole and four auxiliary holes are opened in the middle of the bracket 1, and two of the auxiliary holes are respectively aligned with the two fixed moment tubes 4;

[0028] There are two lifting holes inside the lifting plate 2, and after the lifting assembly and the methanol injector 5 are in the lifting state, one lifting hole inside the lifting plate 2 and the center of gravity of the methanol injector 5 are on the same straight line, and the angle formed by the other lifting hole inside the lifting plate 2 and the center of gravity of the methanol injector 5 is consistent with the angle of the mounting hole of the cylinder head 6.

[0029] Working principle: When in use, the bracket 1 is installed on the methanol injector 5. The matching hole set on the top of the methanol injector 5 provides installation space, and there is a small gap between the bottom structure of the bracket 1 and the matching hole. The corresponding position of the bracket 1 and the top of the methanol injector 5 is an inclined surface match;

[0030] Subsequently, the bolts 3 are unscrewed from the four threaded holes inside the bracket 1 and threadedly connected to the four combined threaded holes set on the top of the methanol injector 5, so that the bracket 1 and the methanol injector 5 are detachably and stably installed. Then, the lifting assembly as a whole and the methanol injector 5 are lifted together through the lifting plate 2 through the existing lifting equipment. During the lifting process, the two lifting holes set on the lifting plate 2 can ensure that the lifting assembly as a whole and the methanol injector 5 are at a set inclination angle, which is consistent with the inclination angle of the mounting hole of the cylinder head 6, thereby satisfying the further precise installation between the methanol injector 5 and the cylinder head 6.

[0031] Embodiment 2

[0032] See also Figure 1-6 A hoisting tool for a marine methanol diesel engine injector comprises a hoisting assembly, a methanol injector 5, and a cylinder head 6. The cylinder head 6 is provided with a mounting hole. The bottom of the methanol injector 5 can be fitted with the mounting hole of the cylinder head 6. The top of the methanol injector 5 is provided with a matching hole and a combined threaded hole. The hoisting assembly comprises a bracket 1, a hoisting plate 2, and a fixed moment tube 4. The bottom of the hoisting plate 2 and the bottom of the fixed moment tube 4 are respectively connected to the surfaces of both sides of the top of the bracket 1. A plurality of threaded holes are opened inside one side of the bracket 1, and bolts 3 are threadedly connected in the plurality of threaded holes.

[0033] The bottom of the hanging plate 2 and the top of the bracket 1, and the bottom of the fixed moment tube 4 and the top of the bracket 1 are fixed by welding, which fully ensures the connection strength between the fixed moment tube 4 and the bracket 1 and the connection strength between the hanging plate 2 and the bracket 1;

[0034] The plurality of threaded holes and the bolts 3 are each set to four, and the combination threaded holes are also set to four. One end of the bolt 3 can be threadedly connected in the corresponding threaded hole and the corresponding combination threaded hole, respectively. By using the cooperation between the bolt 3 and the threaded hole, the bracket 1 and the methanol injector 5 can be stably installed together;

[0035] Two fixed moment tubes 4 are provided, and the two fixed moment tubes 4 are symmetrically mounted on the top of the bracket 1, thereby ensuring that the bolts can be effectively matched with the methanol injector when the bracket 1 is tilted. The bracket 1 is a T-shaped structure as a whole, and a clearance hole and four auxiliary holes are opened in the middle of the bracket 1, and two of the auxiliary holes are respectively aligned with the two fixed moment tubes 4;

[0036] Two lifting holes are provided inside the lifting plate 2, and after the lifting assembly and the methanol fuel injector 5 are in the lifting state, one of the lifting holes inside the lifting plate 2 and the center of gravity of the methanol fuel injector 5 are on the same straight line, and the angle formed by the other lifting hole inside the lifting plate 2 and the center of gravity of the methanol fuel injector 5 is consistent with the angle of the mounting hole of the cylinder head 6;

[0037] Magnets are embedded on the inner sides of one ends of the four bolts 3, so that when the bolts 3 are not in use, they can be prevented from being detached from the corresponding threaded holes in the bracket 1 by threaded connection and magnetic connection, thereby preventing the bolts 3 from being lost during long-term reciprocating use. The corners at the top of the hanging plate 2 are set to a rounded structure to prevent the structure from scratching the user, and the angle between another hanging hole inside the hanging plate 2 and the center of gravity of the methanol injector 5 has a numerical range of 0-45° to meet different usage requirements.

[0038] Working principle: When in use, the bracket 1 is installed on the methanol injector 5. The matching hole set on the top of the methanol injector 5 provides installation clearance, and there is a small gap between the bottom structure of the bracket 1 and the matching hole. The corresponding positions of the bracket 1 and the top of the methanol injector 5 are inclined. Then, the bolts 3 are unscrewed from the four threaded holes inside the bracket 1 and are respectively threaded into the four combined threaded holes set on the top of the methanol injector 5, so as to perform a detachable and stable installation of the bracket 1 and the methanol injector 5. Then, the lifting assembly as a whole and the methanol injector 5 are lifted together through the lifting plate 2 through the existing lifting equipment. During the lifting process, the two lifting holes set on the lifting plate 2 can ensure that the lifting assembly as a whole and the methanol injector 5 are at a set inclination angle, which is consistent with the inclination angle of the mounting hole of the cylinder head 6, thereby satisfying the further precise installation between the methanol injector 5 and the cylinder head 6.

[0039] When the lifting assembly is not in use, the four bolts 3 can utilize their own structure and nesting to prevent detachment from the corresponding threaded holes in the bracket 1 by means of threaded connection and magnetic connection. Thus, during long-term reciprocating use, the bolts 3 can be avoided from being lost, further optimizing the use effect.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.

[0041] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hoisting tool for a marine methanol diesel engine injector, comprising a hoisting assembly, a methanol injector (5), and a cylinder head (6), wherein the cylinder head (6) is provided with a mounting hole, the bottom of the methanol injector (5) can be fitted with the mounting hole of the cylinder head (6), and the top of the methanol injector (5) is provided with a matching hole and a combined threaded hole, characterized in that: The hanging assembly comprises a bracket (1), a hanging plate (2) and a fixed moment tube (4); the bottom of the hanging plate (2) and the bottom of the fixed moment tube (4) are respectively connected to the surfaces of both sides of the top of the bracket (1); a plurality of threaded holes are provided inside one side of the bracket (1), and bolts (3) are threadedly connected in the plurality of threaded holes; Two lifting holes are provided inside the lifting plate (2), and when the lifting assembly and the methanol fuel injector (5) are in a lifting state, one of the lifting holes inside the lifting plate (2) and the center of gravity of the methanol fuel injector (5) are on the same straight line, and the angle formed by the other lifting hole inside the lifting plate (2) and the center of gravity of the methanol fuel injector (5) is consistent with the angle of the mounting hole of the cylinder head (6).

2. The hoisting tool for a marine methanol diesel engine injector according to claim 1, characterized in that: The bottom of the hanging plate (2) and the top of the bracket (1), as well as the bottom of the fixed moment tube (4) and the top of the bracket (1) are both installed and fixed by welding.

3. The hoisting tool for a marine methanol diesel engine injector according to claim 1, characterized in that: The plurality of threaded holes and bolts (3) are each arranged in four numbers, and the plurality of combined threaded holes are also arranged in four numbers, and one end of the bolt (3) can be threadedly connected in a corresponding threaded hole and a corresponding combined threaded hole, respectively.

4. The hoisting tool for a marine methanol diesel engine injector according to claim 1, characterized in that: A magnet is embedded inside one end of each of the four bolts (3), so that when the bolts (3) are not in use, they can be prevented from being separated from the corresponding threaded holes in the bracket (1) by means of threaded connection or magnetic connection.

5. The hoisting tool for a marine methanol diesel engine injector according to claim 1, characterized in that: The number of the fixed-torque tubes (4) is two, and the two fixed-torque tubes (4) are symmetrically mounted on the top of the bracket (1).

6. The hoisting tool for a marine methanol diesel engine injector according to claim 1, characterized in that: The bracket (1) is of a T-shaped structure as a whole, and a clearance hole and four auxiliary holes are provided in the middle of the bracket (1), and two of the auxiliary holes are respectively aligned with the two fixed moment tubes (4).

7. The hoisting tool for a marine methanol diesel engine injector according to claim 1, characterized in that: The corners at the top of the hanging plate (2) are configured as rounded structures, and the angle formed by another hanging hole inside the hanging plate (2) and the center of gravity of the methanol injector (5) is in the range of 0-45°.