Precast concrete positioning and mounting device

By designing the concrete prefabricated part positioning and installation device, the threaded rod and drive roller are driven by the drive motor and servo motor, the precise position adjustment and alignment of the concrete circular pipe is achieved, which solves the problem of manual adjustment and improves the stability and accuracy of installation.

CN222810483UActive Publication Date: 2025-04-29QINGDAO FANGYUANDA CONSTR GRP CO LTD
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Patent Information

Application Number
CN202421415804.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-29
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The concrete round tube is large in size and has a certain weight, which makes it difficult to manually adjust the position.

Method used

A concrete prefabricated piece positioning and installation device is designed, including a first mounting ring column, a second mounting ring column and a control box. The driving motor drives the bidirectional threaded rod, a driving roller, a driving belt and a servo motor to operate, so as to adjust the position of the concrete circular pipe.

Benefits of technology

It effectively solves the problem of difficulty in adjusting the position of concrete circular pipes, realizes accurate alignment of the pipe openings, and improves the stability and accuracy of positioning and installation.

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Abstract

The utility model discloses a concrete prefabricated part positioning installation device, relates to the technical field of concrete prefabricated parts, and comprises a first installation ring column, a second installation ring column and a control box, one side of the first installation ring column is provided with the second installation ring column, and the first installation ring column is internally provided with the control box and a storage battery. According to the precast concrete positioning and mounting device, a driving motor is started to drive a first two-way threaded rod, a driving roller, a driving belt and a second two-way threaded rod to rotate, and at the moment, the first two-way threaded rod and the second two-way threaded rod act with threads of threaded holes in clamping blocks; and the positions of the concrete circular pipes inserted into the first mounting ring column and the second mounting ring column are adjusted, so that pipe openings are aligned with one another, and the concrete prefabricated part positioning and mounting device solves the problems that the concrete circular pipes are large in size and have certain weight, and manual position adjustment is difficult.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated concrete parts, in particular to a positioning and installation device for prefabricated concrete parts. Background Art

[0002] Precast concrete parts are called PC components in the field of residential industrialization, which include precast reinforced concrete column foundation, precast steel structure steel column foundation, street light billboard column reinforced concrete foundation and precast floor slabs. Precast concrete parts are widely used in construction, transportation, water conservancy and other fields. Compared with traditional concrete on-site production, they have the advantages of convenient and fast operation. Among them, concrete circular tubes are common precast concrete parts.

[0003] When installing the concrete circular pipes by docking, a crane is required to place the concrete circular pipes in a groove dug by an excavator in advance for manual docking. After the docking is completed, the two are installed manually using connectors. After installation, soil is used for landfill to ensure the stable placement of the concrete circular pipes. During the docking process of the concrete circular pipes, it is difficult to adjust the position manually due to the large volume and certain weight of the concrete circular pipes. Utility Model Content

[0004] The utility model aims to provide a concrete prefabricated part positioning and installation device to solve the problem that the concrete round tube is large in volume and has a certain weight, and it is difficult to adjust the position manually.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concrete prefabricated component positioning and installation device, comprising a first installation ring column, a second installation ring column and a control box,

[0006] A second mounting ring column is arranged on one side of the first mounting ring column, and a control box and a battery are installed inside the first mounting ring column.

[0007] Preferably, the first mounting ring column and the second mounting ring column are connected to extension layers at their respective sides away from each other, and a clamping mechanism is provided on one side of the extension layer. The clamping mechanism includes a driving motor installed inside the extension layer.

[0008] Preferably, a first bidirectional threaded rod and a second bidirectional threaded rod are provided on one side of the extension layer, and one side of the drive motor is connected to the first bidirectional threaded rod via a coupling.

[0009] Preferably, one side of the second bidirectional threaded rod is rotatably connected to the extension layer via a bearing seat, and a driving roller is installed at one end of the first bidirectional threaded rod and the second bidirectional threaded rod away from the driving motor, and a driving belt is sleeved on the outer side of the driving roller.

[0010] Preferably, a servo motor is installed inside the first mounting ring column, one end of the servo motor is connected to the first adjusting screw via an output shaft, and a driving gear is installed on the lower side of the first adjusting screw.

[0011] Preferably, the outer side of the driving gear is meshed with the transmission gear ring, the inner side of the transmission gear ring is meshed with the transmission gear, and a second adjusting screw is installed in the middle of the transmission gear.

[0012] Preferably, the bottom of the second adjusting screw is rotationally connected to the first mounting ring column through a bearing seat, the outer side of the transmission gear ring is slidingly connected to a sliding groove opened on the inner side of the first mounting ring column through a sliding connection layer, a threaded adjustment groove is provided on the inner side of the second mounting ring column, and one end of the first adjusting screw and the second adjusting screw is threadedly connected to the second mounting ring column through the threaded adjustment groove.

[0013] Compared with the prior art, the beneficial effect of the utility model is as follows: the concrete precast part positioning and installation device starts the driving motor to drive the first bidirectional threaded rod, the driving roller, the driving belt and the second bidirectional threaded rod to rotate. At this time, the first bidirectional threaded rod and the second bidirectional threaded rod act on the threaded holes inside the clamping block to adjust the position of the concrete circular pipes inserted inside the first mounting ring column and the second mounting ring column, so that the pipe openings are aligned with each other, which solves the problem that the concrete circular pipes are large in volume and have a certain weight, and it is difficult to adjust the position manually.

[0014] 1. The positioning and installation device for precast concrete parts is convenient for adjusting the position of concrete round tubes. Before the concrete round tubes are butted, the first installation ring column and the second installation ring column are first sleeved with the corresponding concrete round tubes. After the sleeved connection is completed, the driving motor is started to drive the first bidirectional threaded rod, the driving roller, the driving belt and the second bidirectional threaded rod to rotate. At this time, the first bidirectional threaded rod and the second bidirectional threaded rod are threaded with the threaded holes inside the clamping block to adjust the position of the concrete round tubes inserted inside the first installation ring column and the second installation ring column so that the pipe openings are aligned with each other. The positioning and installation device for precast concrete parts is provided with a clamping mechanism to adjust the butt joint position of the concrete round tubes, thereby smoothly completing the positioning and installation of the concrete round tubes, which is convenient and labor-saving.

[0015] 2. The concrete precast part positioning and installation device is used to improve the accuracy of the concrete circular tube positioning and installation. After the concrete circular tube is docked and clamped, the servo motor in the first installation ring column is started. The servo motor drives the first adjusting screw, the driving gear, the transmission gear ring, the sliding connection layer, the transmission gear and the second adjusting screw to rotate through the output shaft. During the synchronous rotation of the first adjusting screw and the second adjusting screw, the threads of the threaded adjustment groove inside the second installation ring column act to drive the two concrete circular tubes to squeeze close to each other, thereby improving the stability during positioning and installation. The concrete precast part positioning and installation device can drive the two concrete circular tubes to squeeze and align with each other, and the accuracy during installation is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the cross-sectional structure of the installation ring column of the utility model from top view;

[0017] Figure 2 This is a schematic diagram of the side cross-sectional structure of the first mounting ring column of the utility model;

[0018] Figure 3 This is a schematic diagram of the side view structure of the clamping block of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the transmission gear ring of the utility model.

[0020] In the figure: 1. first mounting ring column; 2. second mounting ring column; 101. control box; 102. battery; 3. extension layer; 4. clamping mechanism; 401. clamping block; 402. first bidirectional threaded rod; 402a. second bidirectional threaded rod; 403. threaded hole; 404. driving roller; 405. driving belt; 406. driving motor; 5. servo motor; 501. first adjusting screw; 501b. second adjusting screw; 502. driving gear; 503. transmission gear ring; 504. transmission gear; 505. sliding connection layer; 506. threaded adjustment groove. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 3 The utility model provides a technical solution: a concrete prefabricated part positioning and installation device, comprising a first installation ring column 1, a second installation ring column 2 and a control box 101,

[0023] A second mounting ring column 2 is arranged on one side of the first mounting ring column 1, a control box 101 and a battery 102 are installed inside the first mounting ring column 1, extension layers 3 are connected to the sides away from each other of the first mounting ring column 1 and the second mounting ring column 2 respectively, a clamping mechanism 4 is arranged on one side of the extension layer 3, the clamping mechanism 4 includes a driving motor 406 installed inside the extension layer 3, a first bidirectional threaded rod 402 and a second bidirectional threaded rod 402a are arranged on one side of the extension layer 3, one side of the driving motor 406 is connected to the first bidirectional threaded rod 402 through a coupling, one side of the second bidirectional threaded rod 402a is rotatably connected to the extension layer 3 through a bearing seat, a driving roller 404 is installed at one end of the first bidirectional threaded rod 402 and the second bidirectional threaded rod 402a away from the driving motor 406, and a driving belt 405 is sleeved on the outer side of the driving roller 404.

[0024] During specific implementation, in order to facilitate the position adjustment of the concrete circular pipe, before the concrete circular pipe is docked, the first mounting ring column 1 and the second mounting ring column 2 are first sleeved with the corresponding concrete circular pipe. After the sleeve connection is completed, the driving motor 406 is started. The driving motor 406 drives the first bidirectional threaded rod 402 to rotate through the coupling. When the first bidirectional threaded rod 402 rotates, the second bidirectional threaded rod 402a is driven to rotate through the transmission action of the driving roller 404 and the driving belt 405. At this time, the first bidirectional threaded rod 402 and the second bidirectional threaded rod 402a are threaded with the threaded hole 403 inside the clamping block 401, and the position of the concrete circular pipe inserted in the first mounting ring column 1 and the second mounting ring column 2 is adjusted so that the pipe openings are aligned with each other. The concrete prefabricated part positioning and installation device is provided with a clamping mechanism 4 to realize the adjustment of the docking position of the concrete circular pipe, thereby smoothly completing the positioning and installation of the concrete circular pipe, which is convenient and labor-saving.

[0025] See also Figure 2-Figure 3 It can be seen that a servo motor 5 is installed inside the first mounting ring column 1, one end of the servo motor 5 is connected to the first adjusting screw 501 through an output shaft, a driving gear 502 is installed on the lower side of the first adjusting screw 501, the outer side of the driving gear 502 is meshed with the transmission gear ring 503, the inner side of the transmission gear ring 503 is meshed with the transmission gear 504, a second adjusting screw 501b is installed in the middle of the transmission gear 504, the bottom of the second adjusting screw 501b is rotatably connected to the first mounting ring column 1 through a bearing seat, the outer side of the transmission gear ring 503 is slidably connected to the sliding groove opened on the inner side of the first mounting ring column 1 through a sliding connection layer 505, a threaded adjustment groove 506 is arranged on the inner side of the second mounting ring column 2, and one end of the first adjusting screw 501 and the second adjusting screw 501b is threadedly connected to the second mounting ring column 2 through the threaded adjustment groove 506.

[0026] In specific implementation, in order to improve the accuracy of positioning and installation of the concrete circular pipe, after the docking and clamping of the concrete circular pipe is achieved, the servo motor 5 in the first installation ring column 1 is started, and the servo motor 5 will drive the first adjusting screw 501 and the driving gear 502 installed on the outside of the first adjusting screw 501 to rotate through the output shaft. When the driving gear 502 rotates, the outer side is meshed with the transmission gear ring 503, and it can rotate smoothly through the sliding action of the sliding connection layer 505 on the outer side of the transmission gear ring 503 and the sliding groove. When the transmission gear ring 503 rotates, the inner side is meshed with the transmission gear 504, driving the second adjusting screw 501b installed in the middle of the transmission gear 504 to rotate. During the synchronous rotation of the first adjusting screw 501 and the second adjusting screw 501b, the threaded action of the threaded adjustment groove 506 inside the second installation ring column 2 drives the two concrete circular pipes to be squeezed close to each other, thereby improving the stability during positioning and installation. The concrete prefabricated part positioning and installation device can drive the two concrete circular pipes to be squeezed and aligned with each other, and the accuracy during installation is higher.

[0027] In summary, when the concrete precast part positioning and installation device is used, after the socketing is completed, the control box 101 is used to control the start-up of the drive motor 406, which drives the first bidirectional threaded rod 402 and the second bidirectional threaded rod 402a to engage with the threaded hole 403 inside the clamping block 401, and adjusts the position of the concrete circular pipes inserted inside the first mounting ring column 1 and the second mounting ring column 2 so that the pipe openings are aligned with each other, and the servo motor 5 in the first mounting ring column 1 is started. At this time, the battery 102 will provide power to the control box 101, the drive motor 406 and the servo motor 5, and drive the two concrete circular pipes to squeeze close to each other, thereby improving the stability during positioning and installation. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A precast concrete part positioning and installation device, comprising a first installation ring column (1), a second installation ring column (2) and a control box (101), characterized in that: A second mounting ring column (2) is provided on one side of the first mounting ring column (1), and a control box (101) and a storage battery (102) are installed inside the first mounting ring column (1).

2. A precast concrete component positioning and installation device according to claim 1, characterized in that: The first mounting ring column (1) and the second mounting ring column (2) are respectively connected to an extension layer (3) on the side away from each other, and a clamping mechanism (4) is provided on one side of the extension layer (3). The clamping mechanism (4) includes a driving motor (406) installed inside the extension layer (3).

3. A precast concrete component positioning and installation device according to claim 2, characterized in that: A first bidirectional threaded rod (402) and a second bidirectional threaded rod (402a) are provided on one side of the extension layer (3), and one side of the drive motor (406) is connected to the first bidirectional threaded rod (402) via a coupling.

4. A precast concrete component positioning and installation device according to claim 3, characterized in that: One side of the second bidirectional threaded rod (402a) is rotatably connected to the extension layer (3) via a bearing seat, and a driving roller (404) is installed at one end of the first bidirectional threaded rod (402) and the second bidirectional threaded rod (402a) away from the driving motor (406), and a driving belt (405) is sleeved on the outside of the driving roller (404).

5. A precast concrete component positioning and installation device according to claim 2, characterized in that: A servo motor (5) is installed inside the first mounting ring column (1), one end of the servo motor (5) is connected to the first adjusting screw (501) via an output shaft, and a driving gear (502) is installed on the lower side of the first adjusting screw (501).

6. A precast concrete component positioning and installation device according to claim 5, characterized in that: The outer side of the driving gear (502) is meshed with the transmission gear ring (503), and the inner side of the transmission gear ring (503) is meshed with the transmission gear (504). A second adjusting screw (501b) is installed in the middle of the transmission gear (504).

7. A precast concrete component positioning and installation device according to claim 6, characterized in that: The bottom of the second adjusting screw (501b) is rotatably connected to the first mounting ring column (1) via a bearing seat, the outer side of the transmission gear ring (503) is slidably connected to a sliding groove provided on the inner side of the first mounting ring column (1) via a sliding connection layer (505), a threaded adjustment groove (506) is provided on the inner side of the second mounting ring column (2), and one end of the first adjusting screw (501) and the second adjusting screw (501b) are threadedly connected to the second mounting ring column (2) via the threaded adjustment groove (506).