Intelligent zero-gas-consumption drainer
By using a combination of pressure sensor, water level sensor, floating plate, float ball and one-way valve in the intelligent drainer, the problem that the liquid level sensor in the prior art cannot ensure the water level status is solved, the accuracy and simplicity of drainage operations are achieved, and the drainage safety is improved.
Patent Information
- Application Number
- CN202422325038.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-09-24
AI Technical Summary
After the liquid level sensor feels the water level rise, the existing intelligent drain cannot ensure the water level state, resulting in inaccurate subsequent drainage and complex drainage mechanism.
An intelligent zero-gas consumption drainage device is designed, using pressure sensors, water level sensors, floating plates, floating balls and one-way valves. Through the limiting effect of floating plates and floating balls, combined with the signal transmission of pressure sensors, automatic drainage is achieved.
This design achieves the accuracy and simplicity of drainage operations, reduces the incidence of failures, and improves drainage safety.
Smart Images

Figure CN222810927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drainers, in particular to an intelligent zero-gas-consumption drainer. Background Art
[0002] The drain is used to control the discharge of water flow. It is widely used in the field of air compressor equipment. It can quickly discharge the water generated by air compressors, gas tanks and cold dryers. The existing drains are generally ball valve manual discharge drains, float automatic drains and electronic automatic drains.
[0003] In this regard, China has applied for patent number: CN214274654U, which discloses a zero-gas-consumption intelligent drainer, belonging to the technical field of drainers, including a shell, a control mechanism is arranged on the upper side of the shell, a liquid level gauge is arranged on the front of the shell, a positioning mechanism is arranged on the left side of the shell, a drainage mechanism is arranged on the right side of the shell, and a liquid level sensor is arranged inside the shell. In the utility model, by arranging a drainage mechanism, a water inlet, a water outlet and a shell, after the condensed water enters the shell through the water inlet, the water level gradually rises. When the water level rises, the liquid level sensor can sense the rising water level and send a signal, so that the solenoid valve in the drainage mechanism can be controlled to open. At this time, the bottom end of the solenoid valve moves upward and no longer blocks the drainage hole. At this time, the condensed water flows into the lower side of the L-shaped plate through the drainage hole, and is finally discharged through the drainage pipe. Compared with ordinary drainers, automatic discharge is achieved without the need for on-duty, the failure rate is extremely low and the drainage safety is guaranteed.
[0004] However, in actual use, when the liquid level sensor senses that the water level has risen, it cannot ensure that the water level is still rising at this time, resulting in inaccurate results during subsequent drainage. At the same time, the drainage mechanism is relatively complicated. Therefore, it has become an urgent problem to be solved to perfect and improve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an intelligent zero-gas consumption drainer to solve the problem raised in the above background technology that when the liquid level sensor senses the water level rising, it cannot ensure that the water level is rising at this time, so that the result is inaccurate in the subsequent drainage, and the drainage mechanism is relatively complicated.
[0006] To achieve the above object, the utility model provides the following technical solution: an intelligent zero-gas consumption drainer, comprising a top plate, a water inlet pipe is arranged on the top surface of the top plate, a mounting shell is arranged on the lower surface of the top plate, a mounting plate is fixedly connected to the inner side wall of the mounting shell, and a pressure sensor is arranged inside the mounting plate;
[0007] A water level sensor is installed on the right side surface of a mounting plate, a guide rod is fixedly connected to the lower surface of the mounting plate, a guide sleeve is provided on the outer surface of the guide rod, a connecting plate is fixedly connected to the left side surface of the guide sleeve, and a floating plate is provided on the front surface of the connecting plate.
[0008] Preferably, a float ball is provided on the top surface of the floating plate, and the float ball is installed below the mounting plate.
[0009] Preferably, a drain pipe is provided on the right side surface of the mounting shell, and a one-way valve is provided on the outer surface of the drain pipe.
[0010] Preferably, a first side plate is fixedly connected to one side of the surface of the mounting shell, and a second side plate is fixedly connected to the other side of the surface of the mounting shell.
[0011] Preferably, a back plate is fixedly connected to the back surface of the first side plate, and a clamping block is fixedly connected to the lower surface of the back plate.
[0012] Preferably, a fixing piece is installed inside the block, and two groups of the fixing pieces are provided.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The intelligent zero-gas consumption drainer is provided with a top plate, a water inlet pipe, a mounting shell, a mounting plate, a pressure sensor, a water level sensor, a guide rod, a guide sleeve, a connecting plate, a floating plate, a floating ball, a drain pipe and a one-way valve. When in use, condensed water first enters the interior of the mounting shell through the water inlet pipe. Then, when the condensed water inside the mounting shell rises, the floating plate and the floating ball will also rise. At the same time, the floating plate is limited and raised through the connecting plate and the guide sleeve, so that the position of the floating ball can be limited by moving the guide sleeve on the outer surface of the guide rod. The overall limiting effect is good. Then, when the floating ball hits the pressure sensor, the pressure sensor feels the pressure. At the same time, when the floating ball feels the signal at the same time, the pressure sensor transmits the signal to the one-way valve, and then the drain pipe is opened through the one-way valve for automatic drainage, thereby automatically completing the drainage operation. This design operation is relatively precise and simple to operate, which reflects the practicality of the design.
[0015] 2. The intelligent zero-gas consumption drainer is installed by setting a first side panel, a second side panel, a back panel, a card block and a fixing piece. When installing, first install the external plug-in plate between the first side panel and the card block, and then make the back panel contact with the top of the external plug-in plate. At this time, the lower surface of the back panel will contact with the upper surface of the external plug-in plate, and then install the fixing piece through the external plug-in plate and the card block. This installation structure can achieve the positioning effect in advance, has good overall stability, is convenient to install, and reflects the functionality of the design. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a cross-sectional schematic diagram of the installation shell structure of the utility model;
[0018] Figure 3 It is a three-dimensional schematic diagram of the mounting plate and guide rod structure of the utility model;
[0019] Figure 4 It is a three-dimensional schematic diagram of the first side plate and the clamping block structure of the utility model.
[0020] In the figure: 1. top plate; 2. water inlet pipe; 3. mounting shell; 4. mounting plate; 5. pressure sensor; 6. water level sensor; 7. guide rod; 8. guide sleeve; 9. connecting plate; 10. floating plate; 11. floating ball; 12. drain pipe; 13. one-way valve; 14. first side plate; 15. second side plate; 16. back plate; 17. block; 18. fixing part. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 , an embodiment provided by the utility model:
[0023] A smart zero-gas consumption drainer. The pressure sensor 5, water level sensor 6, floating plate 10, floating ball 11 and one-way valve 13 used in this application are all products that can be directly purchased on the market. Their principles and connection methods are all existing technologies well known to those skilled in the art, so they will not be repeated here. It includes a top plate 1, a water inlet pipe 2 is arranged on the top surface of the top plate 1, a mounting shell 3 is arranged on the lower surface of the top plate 1, a mounting plate 4 is fixedly connected to the inner side wall of the mounting shell 3, a pressure sensor 5 is arranged inside the mounting plate 4, a drain pipe 12 is arranged on the right side surface of the mounting shell 3, a one-way valve 13 is arranged on the outer surface of the drain pipe 12, and a surface of the mounting shell 3 is fixedly connected to the inner side wall of the mounting shell 3. A first side plate 14 is connected, and a second side plate 15 is fixedly connected to the other side of the surface of the mounting shell 3. A back plate 16 is fixedly connected to the back of the first side plate 14. A clamping block 17 is fixedly connected to the lower surface of the back plate 16. A fixing member 18 is installed inside the clamping block 17. Two groups of fixing members 18 are provided. By installing the external plug-in plate between the first side plate 14 and the clamping block 17, and then contacting the upper part of the external plug-in plate through the back plate 16, at this time, the lower surface of the back plate 16 will contact the upper surface of the external plug-in plate, and then the fixing member 18 is installed through the external plug-in plate and the clamping block 17. This installation structure can achieve the positioning effect in advance, has good overall stability, and is relatively convenient to install.
[0024] A water level sensor 6 is installed on the right side surface of the mounting plate 4. A guide rod 7 is fixedly connected to the lower surface of the mounting plate 4. A guide sleeve 8 is provided on the outer surface of the guide rod 7. A connecting plate 9 is fixedly connected to the left side surface of the guide sleeve 8. A floating plate 10 is provided on the front surface of the connecting plate 9. A floating ball 11 is provided on the top surface of the floating plate 10. The floating ball 11 is installed below the mounting plate 4. First, condensed water enters the interior of the mounting shell 3 through the water inlet pipe 2. Then, when the condensed water inside the mounting shell 3 rises, the floating plate 10 and the floating ball 11 will also rise. At the same time, the floating plate 10 and the floating ball 11 will rise. The plate 10 is limited and raised through the connecting plate 9 and the guide sleeve 8, so that the position of the float 11 can be limited by moving the guide sleeve 8 on the outer surface of the guide rod 7. The overall limiting effect is good, and then when the float 11 hits the pressure sensor 5, the pressure sensor 5 feels the pressure. At the same time, when the float 11 also feels the signal, the pressure sensor 5 transmits the signal to the one-way valve 13, and then the drain pipe 12 is opened through the one-way valve 13 for automatic drainage, so that the drainage operation can be automatically completed. This design operation is more precise and simple to operate.
[0025] Working principle: When the staff uses the device, first connect the device to an external power supply to provide power support for the device. First, condensed water enters the interior of the installation shell 3 through the water inlet pipe 2. Then, when the condensed water inside the installation shell 3 rises, the floating plate 10 and the floating ball 11 will also rise. At the same time, the floating plate 10 is limited and raised through the connecting plate 9 and the guide sleeve 8, so that the position of the floating ball 11 can be limited by the movement of the guide sleeve 8 on the outer surface of the guide rod 7. The overall limiting effect is good. Then, when the floating ball 11 contacts the pressure sensor 5, the pressure sensor 5 senses the pressure. Force, when the float 11 senses the signal at the same time, the pressure sensor 5 transmits a signal to the one-way valve 13, and then the drain pipe 12 is opened through the one-way valve 13 for automatic drainage, so that the drainage operation can be automatically completed, by installing the external plug plate between the first side plate 14 and the block 17, and then the back plate 16 is in contact with the top of the external plug plate, at this time the lower surface of the back plate 16 will be in contact with the upper surface of the external plug plate, and then the fixing member 18 is passed through the external plug plate and the block 17 for installation, this installation structure can achieve the positioning effect in advance, the above is all the working principles of the utility model.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An intelligent zero-gas consumption drainer, comprising a top plate (1), a water inlet pipe (2) being arranged on the top surface of the top plate (1), and a mounting housing (3) being arranged on the lower surface of the top plate (1), characterized in that: The inner side wall of the mounting shell (3) is fixedly connected with a mounting plate (4), and a pressure sensor (5) is arranged inside the mounting plate (4); A water level sensor (6), the water level sensor (6) being mounted on the right side surface of a mounting plate (4), the lower surface of the mounting plate (4) being fixedly connected to a guide rod (7), the outer surface of the guide rod (7) being provided with a guide sleeve (8), the left side surface of the guide sleeve (8) being fixedly connected to a connecting plate (9), and the front surface of the connecting plate (9) being provided with a floating plate (10).
2. The intelligent zero-gas consumption drainer according to claim 1, characterized in that: A floating ball (11) is provided on the top surface of the floating plate (10), and the floating ball (11) is installed below the mounting plate (4).
3. The intelligent zero-gas consumption drainer according to claim 1 is characterized in that: A drainage pipe (12) is provided on the right side surface of the installation shell (3), and a one-way valve (13) is provided on the outer surface of the drainage pipe (12).
4. The intelligent zero-gas consumption drainer according to claim 1, characterized in that: A first side plate (14) is fixedly connected to one side of the surface of the installation shell (3), and a second side plate (15) is fixedly connected to the other side of the surface of the installation shell (3).
5. The intelligent zero-gas consumption drainer according to claim 4 is characterized in that: The back surface of the first side plate (14) is fixedly connected to a back plate (16), and the lower surface of the back plate (16) is fixedly connected to a clamping block (17).
6. The intelligent zero-gas consumption drainer according to claim 5, characterized in that: A fixing member (18) is installed inside the clamping block (17), and two groups of the fixing members (18) are provided.
Citation Information
Patent Citations
Zero-gas-consumption intelligent drainer
CN214274654U