Adjustable pipeline support for heat exchange station

Abstract

The utility model discloses an adjustable pipeline support for a heat exchange station, and relates to the technical field of heat exchange equipment. In order to solve the problems that an existing heat exchange station support is heavy and not easy to move and install, the following technical scheme is provided that the heat exchange station support comprises a base arranged on the ground and support bodies arranged at the top of the base, the base and the ground are fixed through a plurality of spiral piles arranged on the base, and a pipeline support is detachably connected between the support bodies. The pipeline support can move in the height direction of the support body. A pipeline damping supporting piece is arranged on the top of the pipeline support, and the heat exchange pipeline is arranged in the pipeline damping supporting piece. Connecting plates are arranged at the two ends of the pipeline support, connecting grooves are formed in the middles of the connecting plates, and the connecting grooves are formed in mounting rods on the support body. The pipeline support is convenient to install and move, and can meet the use requirements of the pipeline support of a heat exchange station with a large load.

Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange equipment, in particular to an adjustable pipe support for a heat exchange station. Background Art

[0002] With the acceleration of urbanization, the importance of heating systems as a key component of urban infrastructure has become increasingly prominent. The system provides stable and reliable heat supply to buildings and specific areas through centralized heating facilities, hot water or steam transmission pipelines, heat exchange stations and heat exchange equipment at the user end. However, in the construction and operation of heat exchange stations, existing pipeline support technologies face many challenges.

[0003] In particular, the complexity of the piping system in the heat exchange station increases significantly with the expansion of its scale, which puts higher requirements on the support structure. The widely used heat exchange station brackets are generally bulky in design, inconvenient to install, and difficult to move, which not only increases the difficulty and cost of construction, but also prolongs the construction period. In addition, the installation process of traditional brackets is often accompanied by greater environmental pollution, such as noise and dust, which poses a threat to the surrounding environment and the health of construction workers.

[0004] Therefore, developing a new, lightweight, easy-to-install and mobile heat exchange station pipe support bracket to reduce construction costs, shorten construction period and reduce environmental pollution has become an important issue in the current heating system technology upgrade. Utility Model Content

[0005] The utility model aims to provide an adjustable pipe support for a heat exchange station, so as to solve the problem that the existing heat exchange station support is relatively bulky and difficult to move and install.

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] An adjustable pipe support for a heat exchange station comprises: a base arranged on the ground and a support body arranged on the top of the base, the base and the ground are fixed by a plurality of screw piles arranged on the base, the pipe support is detachably connected between the support bodies, and the pipe support can be moved along the height direction of the support body; a pipe shock-absorbing support is arranged on the top of the pipe support, and the heat exchange pipe is arranged in the pipe shock-absorbing support; connecting plates are arranged at both ends of the pipe support, a connecting groove is opened in the middle of the connecting plate, and the connecting groove is installed in a mounting rod on the support body.

[0008] Preferably, support plates are symmetrically provided at the side ends of the bracket body, and bracket support bolts are provided inside the support plates. The bracket support bolts are used to support and adjust the height of the pipe bracket.

[0009] Preferably, the pipeline shock-absorbing support comprises a clamping portion and a fixing portion, the fixing portion is fixed to the top of the pipeline support, and the clamping portion and the fixing portion are detachably connected.

[0010] Preferably, the clamping portion and the fixing portion are connected by bolts.

[0011] Preferably, a rubber shock-absorbing ring is provided inside the clamping portion.

[0012] Preferably, the number of the screw piles is three or four.

[0013] Preferably, a rubber pad is provided between the screw pile and the ground.

[0014] The utility model has the following beneficial effects:

[0015] Quick installation and strong adaptability: The design of spiral piles makes it unnecessary to level the site on a large scale during the installation process. They can be screwed directly into the ground, adapt to a variety of geological environments, and are not restricted by seasons or climate, which greatly shortens the construction period and saves construction costs.

[0016] Excellent stability and shock absorption performance: The stable combination of the base and the spiral pile, as well as the rubber shock-absorbing ring in the pipeline shock-absorbing support, effectively reduce pipeline vibration, improve the stability of the overall structure, and extend the service life of the equipment.

[0017] Flexible adjustment and reuse: The height and position of the pipe support can be flexibly adjusted according to actual needs, and the spiral piles can be pulled out and reused, reducing waste and environmental pollution caused by design changes or temporary additions, while meeting personalized needs and improving project efficiency.

[0018] Modular design, easy maintenance: The overall structure adopts modular design, and the components are tightly connected and easy to disassemble, which facilitates daily maintenance and overhaul and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional diagram of an adjustable pipe support for a heat exchange station of the utility model;

[0020] Figure 2 This is a front view of the support body and the pipe support of the utility model;

[0021] Figure 1 to Figure 2 The reference numerals shown in the figure represent respectively: base 1, bracket body 2, mounting rod 21, support plate 22, bracket support bolt 23, screw pile 3, pipe bracket 4, connecting plate 41, connecting groove 42, pipe shock absorbing support 5, clamping part 51, fixing part 52. DETAILED DESCRIPTION

[0022] The following is a clear and complete description of the technical solution of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0023] Please refer to Figure 1-2 , this embodiment describes in detail the complete installation and debugging process of an adjustable pipe support for a heat exchange station to ensure its high efficiency, stability and flexibility in practical applications.

[0024] 1. Base installation

[0025] Ground preparation: First, clean and level the installation area to ensure that the ground is free of debris and sharp protrusions and has sufficient bearing capacity to support the entire bracket system.

[0026] Screw pile installation: According to the design drawings, determine the installation location and number of screw piles 3 (usually three or four to provide sufficient stability and support). Use special screw pile installation equipment to screw the screw piles 3 into the ground one by one until they reach the predetermined depth. During the screwing process, pay attention to controlling the force and speed to avoid damage to underground pipelines or geological structures.

[0027] Base fixing: Place the base 1 on the screw pile 3, and use a special connector to firmly connect the base 1 to the screw pile 3. During the connection process, ensure that the base 1 is level and stable to serve as the basis for the subsequent installation of the bracket body.

[0028] 2. Installation of the bracket body

[0029] Support plate installation: The support plate 22 is symmetrically installed on the side ends of the support body 2, and is initially fixed using the support support bolts 23. The design of the support plate 22 should ensure that it can withstand the weight and stress from the pipe support 4 and the heat exchange pipe.

[0030] Mounting rod arrangement: According to the pipeline layout and support requirements, multiple mounting rods 21 are arranged on the support body 2. The mounting rods 21 should be evenly distributed to ensure the stability and uniformity of the load-bearing of the pipeline support 4.

[0031] Overall fixation: Use high-strength bolts and nuts to firmly connect the bracket body 2 to the base 1. During the tightening process, pay attention to operate according to the predetermined torque value to ensure the reliability and stability of the connection.

[0032] 3. Pipe support installation

[0033] Alignment of the connection plates: Align the connection plates 41 at both ends of the pipe support 4 with the mounting rods 21 on the support body 2, and insert the connection grooves 42 into the mounting rods 21. Ensure that the gap between the connection plates 41 and the mounting rods 21 is uniform and meets the design requirements. Since the connection grooves 42 are arranged in a long strip shape, the connection grooves 42 can move up and down a certain distance in the vertical direction of the mounting rod 21, that is, the pipe support 4 can move up and down along the height direction of the support body 2.

[0034] Fastening connection: Use bolts and nuts to fasten the connection plate 41 to the mounting rod 21. During the fastening process, pay attention to gradually apply force to avoid over-tightening at one time, which may cause deformation or damage to the connection plate 41. At the same time, use a torque wrench to ensure that the tightening torque of each bolt is consistent.

[0035] Inspection and adjustment: After installation, conduct a comprehensive inspection of the pipe support 4 to ensure that all joints are securely fastened and not loose. If necessary, make fine adjustments to ensure the horizontality and verticality of the pipe support 4.

[0036] 4. Installation of pipeline shock-absorbing supports

[0037] Installation of the fixing part: Fix the fixing part 52 of the pipeline shock-absorbing support 5 to the top of the pipeline support 4 by means of bolts. During the fixing process, ensure that the contact surface between the fixing part 52 and the pipeline support 4 is flat and has no gap.

[0038] Clamping part installation: Wrap the clamping part 51 around the outside of the heat exchange pipe, and use bolts to connect the clamping part 51 to the fixing part 52. The rubber shock-absorbing ring inside the clamping part 51 should fit tightly to the surface of the heat exchange pipe to provide a good shock-absorbing effect.

[0039] Check and confirm: After installation, conduct a comprehensive check on the pipeline shock-absorbing support 5 to ensure that the clamping part 51 and the fixing part 52 are firmly connected and not loose. At the same time, check whether the rubber shock-absorbing ring is intact and has no aging or deformation.

[0040] 5. Height adjustment and fixing

[0041] Height adjustment: According to actual needs and pipeline layout requirements, the height of the pipeline support 4 can be adjusted by rotating the support support bolts 23. During the adjustment process, pay attention to controlling the force and speed to avoid damage to the support body 2 or the pipeline support 4.

[0042] Fixing position: Use the upper and lower nuts to fix the bracket support bolt 23 in place to prevent it from loosening. Pay attention to controlling the torque value during the tightening process to ensure the reliability and stability of the fixation.

[0043] Horizontal fixing: Tighten the horizontal bolts to further fix the overall structure of the beam and the pipe support 4. Ensure that all joints reach the predetermined tightening torque value to ensure the stability and load-bearing capacity of the overall structure.

[0044] 6. Commissioning and acceptance

[0045] After all installation work is completed, the entire pipe support system is debugged and inspected. This includes checking whether the connections of each component are firm and reliable, whether the pipe shock absorption effect is good, whether the support system is stable and has no shaking, etc. The pipe support system is functionally tested under simulated actual working conditions to verify whether its load-bearing capacity and shock absorption effect meet the design requirements.

[0046] Through the detailed description of the above specific implementation methods, it can be seen that the adjustable pipe bracket for the heat exchange station has significant advantages such as easy and quick installation, stable and reliable structure, good shock absorption effect and height adjustment. In practical applications, it can significantly improve the operating efficiency and safety of the heat exchange station pipeline system.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable pipe support for a heat exchange station, characterized in that: include: A base (1) is arranged on the ground, and a support body (2) is arranged on the top of the base (1); the base (1) is fixed to the ground via a plurality of screw piles (3) arranged on the base (1); a pipe support (4) is detachably connected between the support bodies (2); the pipe support (4) can be moved along the height direction of the support body (2); a pipe shock-absorbing support (5) is arranged on the top of the pipe support (4), and the heat exchange station pipe is arranged in the pipe shock-absorbing support (5); connecting plates (41) are arranged at both ends of the pipe support (4), and a connecting groove (42) is opened in the middle of the connecting plate (41), and the connecting groove (42) is installed in a mounting rod (21) on the support body (2).

2. The adjustable pipe support for a heat exchange station according to claim 1, characterized in that: A support plate (22) is symmetrically provided at the side end of the support body (2), and a support bolt (23) is provided inside the support plate (22). The support bolt (23) is used to support and adjust the height of the pipe support (4).

3. The adjustable pipe support for a heat exchange station according to claim 1, characterized in that: The pipeline shock-absorbing support member (5) comprises a clamping portion (51) and a fixing portion (52); the fixing portion (52) is fixed to the top of the pipeline support (4); and the clamping portion (51) and the fixing portion (52) are detachably connected.

4. The adjustable pipe support for a heat exchange station according to claim 3, characterized in that: The clamping portion (51) and the fixing portion (52) are connected by bolts.

5. The adjustable pipe support for a heat exchange station according to claim 4, characterized in that: A rubber shock-absorbing ring is provided inside the clamping portion (51).

6. The adjustable pipe support for a heat exchange station according to claim 1, characterized in that: The number of the screw piles (3) is three or four.

7. The adjustable pipe support for a heat exchange station according to claim 1, characterized in that: A rubber pad is provided between the screw pile (3) and the ground.

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