Three-section type controlled cooling system for wire forming

By designing the guide cooling components in the three-stage cooling control system for online material forming, including components such as guide barrels, cooling tanks, heat sinks and convergence pipes, the problem of poor cooling effect in the existing technology is solved, and more efficient cooling effects and diversity are achieved.

CN222812020UActive Publication Date: 2025-04-29KUNSHAN DUERBO ELECTRONIC ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421359954.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-29
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Existing cooling control devices for wire production are not easy to guide and cool the wire, resulting in poor cooling effect.

Method used

A wire forming three-stage cooling system is designed, including a guide cooling component on the support base. The guide cooling assembly consists of a conduit, a matte cylinder, a guide cylinder, a cooling tank, a heat sink, a pump, a protective frame, a heat exchanger, a return pipe, a water injection pipe and a flow accumulation pipe. Through the arrangement of the guide barrel, the airflow contacts the wire to achieve the first step of cooling; the wire comes into contact with the heat sink in the cooling tank for heat conduction cooling; the water injection pipe is injected with cooling water, and the flow accumulation pipe gathers the cooling water and sprays it in contact with the wire to improve cooling efficiency.

Benefits of technology

By guiding the design of cooling components, the cooling efficiency and effect of the wire are significantly improved, and the diversity during cooling forming is enhanced.

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Abstract

The utility model discloses a three-section type controlled cooling system for wire rod forming, and particularly relates to the technical field of wire rod forming, the three-section type controlled cooling system comprises a supporting seat used for supporting, a dredging cooling assembly is arranged on the supporting seat, the dredging cooling assembly comprises a guide pipe arranged on the supporting seat and used for supporting, and a frosted cylinder is arranged in the guide pipe. According to the utility model, through the arrangement of the dredging and cooling assembly and the arrangement of the material guide cylinder, airflow is easy to contact with the wire rod, the first-step cooling function is realized, the wire rod is in the cooling groove, the outer side of the wire rod is in contact with the heat dissipation seat, and the heat conduction heat dissipation cooling function is realized; and the flow gathering pipe can gather the cooling water and then spray the cooling water out to make direct contact with the wire, the cooling efficiency and effect of the wire are improved, and the diversity during cooling forming is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire forming, and more specifically, to a three-stage controlled cooling system for wire forming. Background Art

[0002] Wire refers to a long and thin linear object made of metal or other materials. It is often used in the fields of power transmission, communication transmission, and signal transmission. The three-stage controlled cooling system for wire forming is a cooling system used in the wire production process. It usually consists of three stages: initial cooling section: The wire enters the initial cooling section from a high temperature state, and the wire is rapidly cooled down by conduction and convection of a cooling medium (such as water or gas). Controlled cooling section: The wire enters the controlled cooling section from the initial cooling section, and the temperature and flow rate of the cooling medium are controlled to ensure the quality and performance of the wire. Final cooling section: The wire enters the final cooling section from the controlled cooling section, and the wire is further cooled down by a cooling medium at a lower temperature to reach the desired final temperature.

[0003] Among them, it was found through search that the patent with patent application number CN202021140978.5 discloses a cooling control device for wire production, which relates to the technical field of wire mechanical equipment, including an outer box and a second base, two sliding blocks are welded and connected on both sides of the inner part of the outer box, a collection box is slidably connected between the four sliding blocks, two slide grooves are provided at the bottom end of the inner part of the outer box, four pulleys are rotatably connected inside the two slide grooves, and the upper end and the lower end of the pulley are tightly fitted, a third base is placed at one end of the outer box, fixed guard plates are welded and connected on both sides of the upper end of the third base, and a plurality of rollers are rotatably connected between the two fixed guard plates, and the output end of the motor is connected to one of the rollers by a card connection;

[0004] When this structure is in use, by setting up a transmission and collection mechanism, the processed wires can be automatically transmitted and collected, which greatly reduces the workload of the operators. By setting up a refrigeration mechanism, the processed wires can be cooled. However, this structure is not easy to guide and cool the wires when in use, resulting in a poor cooling effect for the wires. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a three-stage controlled cooling system for wire forming, aiming to solve the problems raised in the above-mentioned background technology.

[0006] The utility model is implemented in this way. The utility model provides the following technical solutions: a three-stage controlled cooling system for wire forming includes a support seat for supporting, and a drainage cooling component is arranged on the support seat;

[0007] The cooling assembly comprises a conduit arranged on a support seat for support, a grinding cylinder is arranged in the conduit, a material guide cylinder is arranged on the top of the grinding cylinder, and a material feed hole is opened on the top of the material guide cylinder, which extends to the bottom of the material guide cylinder and is connected to the grinding cylinder;

[0008] The support seat is provided with a cooling groove for cooling the wire, and the cooling groove is provided with a heat sink for cooling the wire by heat conduction;

[0009] It can be seen that in the above technical solution, through the setting of the material guide cylinder, it is easy for the airflow to contact with the wire, so as to realize the function of the first step of cooling. When the wire is in the cooling tank, the outer side of the wire will contact with the heat sink, so as to realize the function of heat conduction and heat dissipation cooling. The water injection pipe injects cooling water into the cooling tank, so as to realize the function of cooling the wire by immersing it in the cooling water, and the focusing pipe can gather the cooling water and then spray it out and directly contact the wire, so as to improve the cooling efficiency and effect of the wire and increase the diversity during cooling and forming.

[0010] Optionally, in a possible implementation manner, a pump for conveying cooling water is provided on one side of the surface of the cooling trough, a protective frame installed on a support seat is provided on one side of the pump, a limiting groove is provided on the protective frame, a heat exchanger for heat exchange is provided in the limiting groove, a return pipe is provided on one side of the surface of the heat exchanger, a water injection pipe is provided at one end of the return pipe, a focusing pipe is provided at the other end of the return pipe, one end of the water injection pipe and the focusing pipe both extend into the cooling trough, a display screen for observation is provided on one side of the surface of the cooling trough, a through hole on the same axial line as the feed hole is provided on the top of the heat sink, and the heat sink is detachably connected to the cooling trough;

[0011] It can be seen that in the above technical solution, the cooling water is pumped through the heat exchanger and then transported to the water injection pipe and the flow collecting pipe through the reflux pipe. The water injection pipe injects the cooling water into the cooling tank to realize the function of immersing the wire in the cooling water for cooling, while the flow collecting pipe can gather the cooling water and then spray it out to directly contact the wire.

[0012] Technical effects and advantages of the utility model:

[0013] By setting up the cooling assembly, compared with the prior art, through the corresponding coordination of various structures and the setting of the guide barrel, it is easy for the airflow to contact the wire, so as to realize the first step of cooling. When the wire is in the cooling tank, the outer side of the wire will contact the heat sink, so as to realize the function of heat conduction and heat dissipation cooling.

[0014] The water injection pipe injects cooling water into the cooling tank to realize the function of immersing the wire in the cooling water for cooling, while the focusing pipe can gather the cooling water and then spray it out to directly contact the wire, thereby improving the cooling efficiency and effect of the wire and increasing the diversity during cooling and forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present disclosure, the following briefly introduces the drawings required to be used in some embodiments of the present disclosure. Obviously, the drawings described below are only drawings of some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present disclosure, the actual process of the method, the actual timing of the signal, etc.

[0016] Figure 1 It is the front view of the overall structure of the utility model.

[0017] Figure 2 It is a side view of the overall structure of the utility model.

[0018] Figure 3 This is a front view of the support seat, conduit, grinding cylinder and material guide cylinder of the utility model.

[0019] Figure 4 This is a front view of each structure on the protective frame of the utility model.

[0020] Figure 5 It is a front view of each structure on the cooling trough of the utility model.

[0021] The accompanying drawings are marked as follows: 1. support seat; 2. conduit; 3. frosting cylinder; 4. material guide cylinder; 5. feed hole; 6. cooling groove; 7. heat sink; 8. pump; 9. protection frame; 10. limit groove; 11. heat exchanger; 12. reflux pipe; 13. water injection pipe; 14. flow collecting pipe; 15. display screen. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] As attached Figure 1-5The three-stage controlled cooling system for wire forming shown in the figure, through the dredging cooling component arranged on the support seat 1, through the arrangement of the guide cylinder 4, it is easy for the airflow to contact the wire, and the function of the first step of cooling is realized. The wire is in the cooling groove 6, and the outer side of the wire will contact the heat sink 7, and the function of heat conduction and heat dissipation is realized. The water injection pipe 13 injects cooling water into the cooling groove 6, and the function of cooling the wire by immersing it in the cooling water is realized, and the focusing pipe 14 can gather the cooling water and then spray it out and directly contact the wire, thereby improving the cooling efficiency and effect of the wire, and improving the diversity during cooling and forming, and the specific structure of the component is arranged as follows;

[0024] The cooling assembly includes a conduit 2 provided on a support seat 1 for support, a grinding cylinder 3 is provided in the conduit 2, a material guide cylinder 4 is provided on the top of the grinding cylinder 3, and a material feed hole 5 is provided on the top of the material guide cylinder 4, which extends to the bottom of the material guide cylinder 4 and is connected to the grinding cylinder 3;

[0025] A cooling groove 6 for cooling the wire is provided in the support seat 1, and a heat sink 7 for cooling the wire by heat conduction is provided on the cooling groove 6;

[0026] A pump 8 for conveying cooling water is provided on one side of the surface of the cooling trough 6, a protective frame 9 installed on the support seat 1 is provided on one side of the pump 8, a limiting groove 10 is provided on the protective frame 9, a heat exchanger 11 for heat exchange is provided in the limiting groove 10, a return pipe 12 is provided on one side of the surface of the heat exchanger 11, a water injection pipe 13 is provided at one end of the return pipe 12, a focusing pipe 14 is provided at the other end of the return pipe 12, one end of the water injection pipe 13 and the focusing pipe 14 both extend into the cooling trough 6, a display screen 15 for observation is provided on one side of the surface of the cooling trough 6, a through hole on the same axial line as the feed hole 5 is provided on the top of the heat sink 7, and the heat sink 7 is detachably connected to the cooling trough 6.

[0027] According to the above structure, when in use, the staff installs the device at a designated position. When cooling the wire, one end of the wire passes through the feed hole 5 and the through hole and extends into the cooling groove 6. After the guide cylinder 4 is set, it is easy for the airflow to contact the wire, thereby realizing the first step of cooling.

[0028] When the wire is in the cooling tank 6, the outer side of the wire will contact the heat sink 7 to realize the function of heat conduction and heat dissipation cooling. When the wire is in the cooling tank 6, the cooling water is transferred to the water injection pipe 13 and the focusing pipe 14 through the return pipe 12 after heat exchange through the heat exchanger 11 by the pump 8. The water injection pipe 13 injects the cooling water into the cooling tank 6 to realize the function of immersing the wire in the cooling water for cooling, and the focusing pipe 14 can gather the cooling water and then spray it out and directly contact the wire, thereby improving the cooling efficiency and effect of the wire and increasing the diversity during cooling and forming.

[0029] Different from the prior art, the present application discloses a three-stage controlled cooling system for wire forming. Through the arrangement of the material guide cylinder 4, it is easy for the airflow to contact the wire, thereby realizing the first step of cooling. The wire is in the cooling groove 6, and the outer side of the wire will contact the heat sink 7, thereby realizing the function of heat conduction and heat dissipation cooling. The water injection pipe 13 injects cooling water into the cooling groove 6, thereby realizing the function of immersing the wire in the cooling water for cooling, and the focusing pipe 14 can gather the cooling water and then spray it out and directly contact the wire, thereby improving the cooling efficiency and effect of the wire and increasing the diversity during cooling and forming.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A three-stage controlled cooling system for wire forming, comprising a support seat (1) for supporting, characterized in that: The support seat (1) is provided with a cooling assembly; The drainage cooling assembly comprises a conduit (2) arranged on a support seat (1) for support, a grinding cylinder (3) is arranged in the conduit (2), a material guide cylinder (4) is arranged on the top of the grinding cylinder (3), and a material feed hole (5) is opened on the top of the material guide cylinder (4) and extends to the bottom of the material guide cylinder (4) and is connected to the grinding cylinder (3); A cooling groove (6) for cooling the wire is arranged inside the support seat (1), and a heat sink (7) for cooling the wire by heat conduction is arranged on the cooling groove (6).

2. The three-stage controlled cooling system for wire forming according to claim 1, characterized in that: A pump (8) for conveying cooling water is provided on one side of the surface of the cooling trough (6), and a protective frame (9) mounted on the support seat (1) is provided on one side of the pump (8).

3. The three-stage controlled cooling system for wire forming according to claim 2, characterized in that: A limiting groove (10) is provided on the protection frame (9), and a heat exchanger (11) for heat exchange is arranged in the limiting groove (10).

4. The three-stage controlled cooling system for wire forming according to claim 3 is characterized in that: A return pipe (12) is provided on one side of the surface of the heat exchanger (11), a water injection pipe (13) is provided at one end of the return pipe (12), and a flow collecting pipe (14) is provided at the other end of the return pipe (12).

5. The three-stage controlled cooling system for wire forming according to claim 4, characterized in that: One end of the water injection pipe (13) and the flow collecting pipe (14) both extend into the cooling tank (6), and a display screen (15) for observation is provided on one side of the surface of the cooling tank (6).

6. The three-stage controlled cooling system for wire forming according to claim 1, characterized in that: A through hole is provided on the top of the heat sink (7) and is located on the same axial line as the feed hole (5). The heat sink (7) is detachably connected to the cooling groove (6).

Citation Information

Patent Citations

  • Controlled cooling device for wire production

    CN212362605U