Large sintering pallet
By setting notches and chutes at both ends of the trolley beam of the sintered trolley, combined with the design of clamping blocks and hanging lugs, the rapid disassembly and installation of the heat insulation parts is achieved, solving the problems of easy damage and cumbersome maintenance in the prior art, and improving work efficiency.
Patent Information
- Application Number
- CN202421236981.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The insulation of existing sintered trolleys is prone to damage and the railing needs to be removed during maintenance. The process is cumbersome and reduces work efficiency.
A large sintered trolley is designed, with notches and slide grooves at both ends of the trolley beam, and a limiting part at the lower end of the central insulation pad, and clamping blocks and hanging lugs are used for quick removal and installation of thermal insulation.
By quickly disassembling and installing heat insulation parts, the disassembly of the railing is avoided, labor intensity is reduced, time is saved, and work efficiency is improved.
Smart Images

Figure CN222812162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgical equipment, in particular to a large-scale sintering trolley. Background Art
[0002] The sintering trolley is the main operating component of the sintering machine. Its main function is to form a running rotary chain between the head and tail wheels of the sintering machine. It receives the sintering mixed materials in the upper horizontal section, and after preheating, ignition, sintering, cooling, and turning over, it returns to the head wheel to form a transmission cycle to achieve the purpose of sintering materials.
[0003] The existing Chinese patent document CN201820778017.3 is a sintering trolley positioning pin and a sintering trolley, which relates to the field of sintering machines. The sintering trolley positioning pin of the utility model includes a pin rod and two mutually parallel positioning plates, the pin rod vertically penetrates the two positioning plates, each positioning plate can be moved and positioned along the pin rod toward the direction of the other positioning plate, and the sintering trolley positioning pin can effectively fix the single grate bars together and is easy to disassemble and assemble; the sintering trolley of the utility model includes a grate bar group composed of multiple single grate bars and at least one of the above-mentioned sintering trolley positioning pins, the grate bar group is located between the two positioning plates of each sintering trolley positioning pin, and the positioning plate presses the grate bar group, the sintering trolley is easy to disassemble and assemble, and has a long service life.
[0004] However, the above patent has certain defects when in use. The heat insulating parts on the sintering trolley are vulnerable parts and are easily damaged. When the existing heat insulating parts are damaged, the guardrails need to be disassembled for replacement, which makes the maintenance work cumbersome and reduces work efficiency.
[0005] For this reason, a large sintering trolley is proposed here to solve the above-mentioned problems. Utility Model Content
[0006] In order to overcome the deficiencies of the prior art, the utility model provides a large sintering trolley.
[0007] The utility model is implemented by the following technical solutions:
[0008] A large sintering trolley comprises a trolley wheel, a mounting plate, a grate bar, a guardrail and a trolley beam, wherein the trolley beam is arranged horizontally and transversely, the trolley beam is provided with a plurality of wheels, which are evenly and equidistantly arranged, the trolley wheels are fixed at both ends of the trolley beam, the trolley wheels are placed on a track, the mounting plate is fixed at both ends of the trolley beam, the guardrail is fixed at the upper end of the mounting plate, and a plurality of heat insulating members are provided on the trolley beam, the heat insulating members comprise a middle heat insulating pad and an end heat insulating pad, the middle heat insulating pad is provided with a plurality of wheels, the end heat insulating pad is provided with two wheels, which are respectively arranged at both ends of the trolley beam;
[0009] The left and right ends of the trolley beam are respectively provided with notches, a slide groove is provided between the notches of the trolley beam, and a limit portion is provided at the lower end of the middle heat insulation pad, and the limit portion is engaged in the slide groove;
[0010] Clamping blocks are respectively arranged at both ends of the trolley beam.
[0011] The grate bars are provided in plurality and are placed on the heat insulating member. The grate bars are placed vertically to the trolley beam, and the grate bar legs are clamped at the lower end of the heat insulating member.
[0012] The lower ends of the middle insulation pad and the end insulation pad are provided with insulation cotton, and the insulation cotton is bonded and fixed thereto.
[0013] A guide column is provided at the bottom of the end heat insulation pad, and a guide hole is provided on the upper surface of the notch. When the end heat insulation pad is placed at the notch, the guide column is placed in the guide hole.
[0014] The upper end of the end heat insulation pad is provided with a lifting ear, and two lifting ears are provided and symmetrically welded to the upper surface of the end heat insulation pad.
[0015] A plurality of support plates are arranged between the trolley beams, the support plates are fixedly connected to the trolley beams by welding, and the support plates are evenly and equidistantly arranged;
[0016] A plurality of vertical reinforcing ribs are arranged on the front side of the trolley beam, and the vertical reinforcing ribs are connected to the trolley beam as a whole.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. By setting notches at both ends of the trolley beam, when the thermal insulation is damaged, the clamping blocks at both ends can be taken out first, and then the end thermal insulation pads can be taken out using the lifting ears on the upper ends of the end thermal insulation pads, and then the middle thermal insulation pad can be pushed to the left and right ends along the slide groove. When it reaches the notch, the middle thermal insulation pad can be directly taken out, which can eliminate the need for disassembly of the railings, and the end thermal insulation pads and the middle thermal insulation pads can be directly removed and installed and maintained, reducing labor intensity, greatly saving time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the front side of the utility model;
[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model from a top view;
[0021] Figure 3 It is a three-dimensional exploded schematic diagram of the installation structure of the thermal insulation component and the trolley beam of the utility model;
[0022] Figure 4 It is a front exploded schematic diagram of the installation structure of the heat insulation component and the trolley beam of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the thermal insulation component of the utility model;
[0024] In the figure: 1. trolley wheel; 2. mounting plate; 3. guardrail; 4. grate; 5. thermal insulation; 51. middle thermal insulation pad; 52. end thermal insulation pad; 521. lifting ear; 522. guide column; 6. trolley beam; 61. vertical reinforcement rib; 62. guide hole; 63. notch; 64. slide groove; 7. support plate; 8. clamping block; 9. thermal insulation cotton. DETAILED DESCRIPTION
[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0026] The utility model is further described below in conjunction with the accompanying drawings.
[0027] like Figures 1 to 5 As shown, a large sintering trolley comprises a trolley wheel 1, a mounting plate 2, a grate bar 4, a guardrail 3 and a trolley beam 6, wherein the trolley beam 6 is arranged horizontally and transversely, and the trolley beam 6 is provided with a plurality of trolley wheels 1, which are evenly and equidistantly arranged. The trolley wheel 1 is fixed at both ends of the trolley beam 6, and the trolley wheel 1 is placed on a track, and the mounting plate 2 is fixed at both ends of the trolley beam 6, and the guardrail 3 is fixed at the upper end of the mounting plate 2. A plurality of heat insulating members 5 are provided on the trolley beam 6, and the heat insulating members 5 include a middle heat insulating pad 51 and an end heat insulating pad 52, and a plurality of the middle heat insulating pads 51 are provided, and two of the end heat insulating pads 52 are provided, which are respectively arranged at both ends of the trolley beam 6;
[0028] Notches 63 are respectively provided at the left and right ends of the trolley beam 6, and a slide groove 64 is provided between the notches 63 of the trolley beam 6. A limiting portion is provided at the lower end of the middle thermal insulation pad 51, and the limiting portion is engaged in the slide groove 64. When the middle thermal insulation pad 51 is installed on the trolley beam 6, the limiting portion on the middle thermal insulation pad 51 is engaged in the slide groove 64, ensuring that the middle thermal insulation pad 51 is stably installed on the trolley beam 6 and will not shake or fall off.
[0029] The two ends of the trolley beam 6 are respectively provided with clamping blocks 8, which can fill the gap between the end insulation pad 52 and the guardrail 3, making the connection between them more secure and preventing the end insulation pad 52 from falling off.
[0030] There are a plurality of grate bars 4 placed on the heat insulating member 5 . The grate bars 4 are placed perpendicular to the trolley beam 6 , and the legs of the grate bars 4 are clamped at the lower end of the heat insulating member 5 .
[0031] The lower ends of the middle insulation pad 51 and the end insulation pad 52 are provided with insulation cotton 9, and the insulation cotton 9 is bonded and fixed thereto. The insulation cotton 9 is made of asbestos, and bonding and fixing facilitates installation and disassembly and maintenance. The insulation cotton 9 can not only play a buffering role but also has a further insulation effect.
[0032] A guide column 522 is provided at the bottom of the end thermal insulation pad 52, and a guide hole 62 is provided on the upper surface of the notch 63. When the end thermal insulation pad 52 is placed at the notch 63, the guide column 522 is placed in the guide hole 62. The cooperation between the guide column 522 and the guide hole 62 can allow the end thermal insulation pad 52 to be quickly positioned, thereby improving installation efficiency.
[0033] A lifting ear 521 is provided at the upper end of the end heat insulation pad 52 . There are two lifting ears 521 symmetrically welded on the upper surface of the end heat insulation pad 52 . The lifting ears 521 are convenient for subsequent lifting operations and are easy to take and put.
[0034] A plurality of support plates 7 are provided between the trolley beams 6, the support plates 7 are fixedly connected to the trolley beams 6 by welding, and the support plates 7 are evenly and equidistantly arranged;
[0035] A plurality of vertical reinforcing ribs 61 are disposed on the front side of the trolley beam 6 . The vertical reinforcing ribs 61 are connected to the trolley beam 6 as a whole, and the reinforcing ribs enhance the strength of the trolley beam 6 .
[0036] The use principle of the utility model is as follows: when in use, if the heat insulating member 5 is damaged, the clamping blocks 8 at both ends can be taken out first. After the clamping blocks 8 are taken out, the end heat insulating pads 52 will be loosened, so that the end heat insulating pads 52 can be taken out by using the lifting ears 521 at the upper ends, and then the middle heat insulating pad 51 can be pushed to the left and right ends along the slide groove 64. When the notch 63 is reached, since the length of the notch 63 is slightly larger than the length of the middle heat insulating pad 51, the middle heat insulating pad 51 can be directly taken out;
[0037] In this way, the disassembly operation of the guardrail 3 can be eliminated, and the end insulation pad 52 and the middle insulation pad 51 can be directly removed and installed and maintained, which reduces labor intensity, greatly saves time and improves work efficiency.
[0038] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A large sintering trolley, comprising a trolley wheel (1), a mounting plate (2), a grate bar (4), a guardrail (3) and a trolley beam (6), wherein the trolley beam (6) is arranged horizontally and transversely, and the trolley beam (6) is provided with a plurality of wheels, which are evenly and equidistantly arranged, the trolley wheel (1) is fixed at both ends of the trolley beam (6), the trolley wheel (1) is placed on a track, the mounting plate (2) is fixed at both ends of the trolley beam (6), and the guardrail (3) is fixed at the upper end of the mounting plate (2), characterized in that: The trolley beam (6) is provided with a plurality of heat insulating members (5), the heat insulating members (5) comprising a middle heat insulating pad (51) and an end heat insulating pad (52), a plurality of the middle heat insulating pads (51) are provided, and two end heat insulating pads (52) are provided, which are respectively arranged at the two ends of the trolley beam (6); The left and right ends of the trolley beam (6) are respectively provided with notches (63), a slide groove (64) is provided between the notches (63) of the trolley beam (6), and a limiting portion is provided at the lower end of the middle heat insulation pad (51), and the limiting portion is engaged in the slide groove (64); Clamping blocks (8) are respectively provided at both ends of the trolley beam (6); A plurality of grate bars (4) are provided and placed on a heat insulating member (5). The grate bars (4) are placed perpendicular to the trolley beam (6), and the legs of the grate bars (4) are clamped at the lower end of the heat insulating member (5).
2. A large sintering trolley according to claim 1, characterized in that: The lower ends of the middle heat insulation pad (51) and the end heat insulation pad (52) are provided with heat insulation cotton (9), and the heat insulation cotton (9) is bonded and fixed thereto.
3. A large sintering trolley according to claim 2, characterized in that: A guide column (522) is provided at the bottom of the end thermal insulation pad (52), and a guide hole (62) is provided on the upper surface of the notch (63); when the end thermal insulation pad (52) is placed at the notch (63), the guide column (522) is placed in the guide hole (62).
4. A large sintering trolley according to claim 3, characterized in that: The upper end of the end heat insulation pad (52) is provided with a lifting ear (521), and two lifting ears (521) are provided and symmetrically welded to the upper surface of the end heat insulation pad (52).
5. A large sintering trolley according to claim 4, characterized in that: A plurality of support plates (7) are provided between the trolley beams (6), the support plates (7) are fixedly connected to the trolley beams (6) by welding, and the support plates (7) are evenly and equidistantly arranged; A plurality of vertical reinforcing ribs (61) are provided on the front side of the trolley beam (6), and the vertical reinforcing ribs (61) are integrally connected to the trolley beam (6).
Citation Information
Patent Citations
Sintering pallet locating pin and sintering pallet
CN208671675U