Sucking and discharging crown block for graphitization

By designing a graphitization suction and unloading trolley, integrating a bridge tray and suction pipe in the X and Y directions, and combining a dust collector and a dust collector, the problems of large space occupation and dust pollution in the existing technology have been solved, and the equipment space is compact and the production efficiency is improved.

CN222812173UActive Publication Date: 2025-04-29HUNAN ZHONGKE ELECTRIC CO LTD
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Patent Information

Application Number
CN202421495042.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-29
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the existing graphitization production technology, the material absorption equipment has problems such as large space occupation, dust pollution, large impact force of the equipment, and numerous processes and low efficiency.

Method used

A graphitization suction and unloading trolley is designed, using a bridge tray that moves in X and Y directions into an integrated suction pipe, combining a dust collector and a dust collector. The suction pipe is elastically connected through a sway bracket, and the discharge pipe and the feed port are conical buttted.

Benefits of technology

It realizes the compactness of equipment space, reduces dust pollution, reduces equipment impact, simplifies production processes, and improves production efficiency.

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Abstract

The utility model provides a material sucking and discharging crown block for graphitization. The material sucking and discharging crown block for graphitization comprises a first bridge frame moving in the X direction, a second bridge frame arranged on the first bridge frame and moving in the Y direction, a first material bin arranged on the side of the first bridge frame, a second material bin arranged on the second bridge frame and a dust remover located on the side of the second material bin. The two sides of the second stock bin in the X direction are connected with material suction pipes, the bottom of the dust remover is connected with a discharging pipe, the bottom of the second stock bin is communicated with the discharging pipe through a connecting pipe, a dust collecting pipe is connected between the discharging pipe and the dust remover, a feeding port is formed in the top of the first stock bin, and a discharging port is formed in the bottom of the first stock bin. The bottom of the discharging pipe is matched with the feeding port. The movable bridge frame in the X direction and the Y direction is integrated, and the two material suction pipes are integrated on the bridge frame, so that the equipment space is more compact, and the space occupied by operation is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite production, in particular to a suction and unloading crane for graphitization. Background Art

[0002] At present, in the field of graphitization production technology, suction equipment is used to suck and discharge graphite powder. The suction equipment has the following problems:

[0003] (I) During the graphite production and processing, the product material and the insulation material need to be separated by the box plate, with the product material inside the box plate and the insulation material outside the box plate. The existing ordinary suction equipment has a low suction tolerance temperature, and a grab bucket is usually used to grab high-temperature materials. However, due to the large impact force when the grab bucket grabs the material, it is easy to cause damage to the box plate in the furnace. Therefore, only the grab bucket is used to grab the thicker material on the upper layer, and the remaining material is sucked by the suction crane when it is cooled to below the tolerance temperature of the suction equipment. The problems that arise include: 1. The grab bucket grabs the material and transports it, which pollutes the environment; 2. The grab bucket has a large impact force, which is easy to cause damage to the box plate, and the grab bucket cannot complete the removal of all materials from the furnace, and needs to be used in conjunction with an ordinary suction crane; 3. There are many production processes, high labor intensity, and low efficiency.

[0004] (2) The suction equipment is composed of two independent units (one for the crane and suction pipe, and one for the grab bucket), which results in the equipment taking up a large space when in operation. Utility Model Content

[0005] The utility model aims to provide a graphitization suction and unloading crane, which can reduce the space occupied by equipment operation and reduce dust.

[0006] The technical solution of the utility model is: a suction and unloading overhead crane for graphitization, comprising a first bridge frame displaced along the X direction, a second bridge frame arranged on the first bridge frame and displaced along the Y direction, a first silo placed beside the first bridge frame, a second silo placed on the second bridge frame and a dust collector, the dust collector is located beside the second silo, both sides of the second silo in the X direction are connected with suction pipes, the bottom of the dust collector is connected with a discharge pipe, the bottom of the second silo is connected with the discharge pipe through a connecting pipe, a dust collecting pipe is connected between the discharge pipe and the dust collector, the top of the first silo is provided with a feed port, and the bottom of the discharge pipe is adapted to the feed port.

[0007] Preferably, the suction pipe is elastically connected to the platform via a yaw bracket, the platform is connected below the second bridge, and the yaw bracket is used to elastically support the swing angle of the suction pipe in the XY plane.

[0008] Preferably, sensors are provided in both the X direction and the Y direction of the deflection bracket, and the deflection angle of the suction pipe is detected by the sensors.

[0009] Preferably, the suction pipe includes a first outer tube, a first inner tube inserted into the first outer tube, and a lifting mechanism for driving the first inner tube to extend and retract along the first outer tube. One end of the first outer tube away from the first inner tube is connected to the second silo. The lifting mechanism is connected between the second bridge and the first inner tube. A first valve is provided on the first outer tube, and the first valve is arranged close to the second silo.

[0010] Preferably, the first outer tube includes a first tube, a bent tube and a second tube connected in sequence, the second tube is horizontally connected to the second silo, the first tube is vertically arranged, the first inner tube is sleeved in the first tube, and the first valve is arranged on the second tube.

[0011] Preferably, the lifting mechanism includes a driving motor arranged on the second bridge frame, a reel connected to the driving motor, a guide wheel rotatably arranged on the second bridge frame and located beside the reel, and a steel wire rope rotating on the guide wheel and connected to the reel at one end and to the first inner tube at the other end.

[0012] Preferably, the discharge pipe includes a second outer tube, a second inner tube sleeved inside the second outer tube, and a third driving mechanism for driving the second inner tube to move up and down inside the second outer tube, the second outer tube is connected to the dust collector, and the bottom of the second inner tube is adapted to the feed port.

[0013] Preferably, the first silo includes a silo body, a feed pipe arranged on the top of the silo body and connected to the silo body, a second valve is provided on the feed pipe, the top of the feed pipe forms the feed port, and a first cooler is provided on the side of the first silo, and the first cooler is connected to the silo body.

[0014] Preferably, the discharge pipe and the feed port are connected in a conical manner.

[0015] Compared with the related art, the beneficial effects of the utility model are:

[0016] 1. The suction crane is integrated with the mobile bridge in the X and Y directions, and two suction pipes are integrated on the bridge, making the equipment space more compact and reducing the space occupied by the operation;

[0017] 2. Connect a dust collecting pipe between the discharge pipe and the dust collector to collect dust during the discharge process to reduce environmental pollution;

[0018] 3. The suction pipe is elastically connected to the platform, which can provide a certain rigidity to the suction pipe and ensure that the suction pipe can resist a certain material extrusion force when sucking materials. It can also buffer the collision during the operation of the suction pipe and avoid damage.

[0019] 4. The discharge pipe and the feed port are connected in a conical shape to achieve accurate connection and prevent material leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the structure of a graphitization suction and unloading crane provided by the utility model;

[0021] Figure 2 This is a schematic diagram of the installation of the suction pipes on both sides of the second silo;

[0022] Figure 3 This is a schematic diagram of the installation structure of the suction pipe;

[0023] Figure 4 It is a schematic diagram of the unloading pipe being connected to the first silo;

[0024] Figure 5 for Figure 1 A is an enlarged schematic diagram.

[0025] In the attached drawings: 1, first track; 2, first drive mechanism; 3, first bridge; 4, control system; 5, second bridge; 6, second drive mechanism; 7, negative pressure fan; 8, dust collector; 9, second silo; 91, connecting pipe; 10, second track; 11, suction pipe; 111, first inner pipe; 112, first outer pipe; 1121, first pipe; 1122, elbow; 1123, second pipe; 113, wire rope; 114, deflection bracket; 1141, bracket body; 1142, spring; 1143, semicircle Plate; 1144, sensor; 115, guide wheel; 116, reel; 117, drive motor; 118, support frame; 119, first valve; 110, lifting mechanism; 12, second cooler; 13, platform; 14, first silo; 141, silo body; 142, feed port; 143, second valve; 144, feed pipe; 15, first cooler; 16, discharge pipe; 161, second outer pipe; 162, third drive mechanism; 163, second inner pipe; 171, dust collecting pipe; 172, third valve. DETAILED DESCRIPTION

[0026] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict. For the convenience of description, if the words "upper", "lower", "left" and "right" appear in the following text, they only indicate that the upper, lower, left and right directions are consistent with the drawings themselves, and do not limit the structure.

[0027] like Figure 1As shown, a suction and unloading overhead crane for graphitization provided in this embodiment includes a first track 1, a first drive mechanism 2, a first bridge 3, a control system 4, a second bridge 5, a second drive mechanism 6, a negative pressure fan 7, a dust collector 8, a second silo 9, a second track 10, a suction pipe 11, a second cooler 12, a platform 13, a first silo 14, a first cooler 15 and a unloading pipe 16.

[0028] The first track 1 extends along the X direction. The first bridge 3 is displaced along the X direction on the first track 1 by the first driving mechanism 2. The first track 1 is provided with a plurality of bridges in the Y direction, and the first bridge 3 is erected on the first track 1 and extends along the Y direction. The second track 10 is placed at the upper end of the first bridge 3. The second bridge 5 is displaced along the Y direction on the second track 10 by the second driving mechanism 6. A platform 13 is suspended below the second bridge 5, and the platform 13 is displaced together with the second bridge 5.

[0029] The control system 4 is installed at the lower end of the first bridge 3. The first bridge 3 and the second bridge 5 are vehicle body structures, and their respective driving mechanisms include rollers arranged at the bottom of the bridges and capable of traveling along the track and motors for driving the rollers to rotate.

[0030] The negative pressure fan 7, the dust collector 8, the second cooler 12 and the second silo 9 are all arranged on the second bridge 5 and are arranged adjacent to each other. The second cooler 12 is connected to the second silo 9. Figure 2 As shown, both sides of the second silo 9 are connected with suction pipes 11. The two suction pipes 11 are symmetrically arranged. The suction pipes 11 are located on both sides of the travel direction of the first bridge 3, so that the operating space of the suction crane is limited to the suction area, reducing the occupied space.

[0031] like Figure 3 As shown, the suction pipe 11 includes a first outer tube 112 , a first inner tube 111 sleeved in the first outer tube 112 , and a lifting mechanism 110 for driving the first inner tube 111 to extend and retract along the first outer tube 112 .

[0032] The first outer tube 112 includes a first tube 1121, a curved tube 1122, and a second tube 1123 connected in sequence, the second tube 1123 is horizontally connected to the second silo 9, the upper end of the first tube 1121 is supported outside the second silo 9 by a support frame 118, so that the first tube 1121 is arranged vertically. The first valve 119 is arranged on the second tube 1123, and the action of the first valve 119 can realize the switching of the two suction tubes 11. The first inner tube 111 is sleeved in the first tube 1121.

[0033] The lifting mechanism 110 includes a driving motor 117 disposed on the second bridge frame 5, a drum 116 drivingly connected to the driving motor 117, a guide wheel 115 rotatably disposed on the second bridge frame 5 and located beside the drum 116, and a steel wire rope 113 rotating on the guide wheel 115 and having one end connected to the drum 116 and the other end connected to the first inner tube 111. The first inner tube 111 is lifted or lowered by retracting and extending the steel wire rope 113.

[0034] The lower end of the first tube 1121 is elastically connected to the side of the platform 13 through the deflection bracket 114. Figure 5 As shown, the deflection bracket 114 includes a bracket body 1141, four springs 1142 and two semicircular plates 1143. The two semicircular plates 1143 are buckled on the first tube 1121. Two springs 1142 are installed on each semicircular plate 1143, and the four springs 1142 are distributed around the first tube 1121. The springs 1142 are connected to the semicircular plates 1143 and the bracket body 1141 at corresponding positions. Sensors 1144 are provided in the X direction and the Y direction of the deflection bracket 114. The sensors 1144 are electrically connected to the control system 4, and the deflection angle of the suction pipe 11 is detected by the sensors 1144. The deflection angle of the suction pipe 11 can be monitored in real time by the sensor 1144. If it exceeds the preset safety angle, the machine will be shut down to ensure the safety of the equipment. The negative pressure fan 7 is connected to the suction pipe 11, and is used to generate negative pressure in the suction pipe 11 to achieve suction.

[0035] like Figure 4 As shown, a discharge pipe 16 is connected to the bottom of the dust collector 8, the bottom of the second silo 9 is connected to the discharge pipe 16 via a connecting pipe 91, a dust collecting pipe 171 is connected between the discharge pipe 16 and the dust collector 8, and a feed port 142 is provided at the top of the first silo 14.

[0036] The discharge pipe 16 includes a second outer pipe 161, a second inner pipe 163 sleeved inside the second outer pipe 161, and a third driving mechanism 162 for driving the second inner pipe 163 to move up and down in the second outer pipe 161. The third driving mechanism 162 can be selected as a cylinder or other mechanism capable of telescopic driving. The second outer pipe 161 is connected to the dust collector 8, and the bottom of the second inner pipe 163 is adapted to the feed port 142. A dust collecting pipe 171 is connected to the second outer pipe 161, and the dust collecting pipe 171 is connected to the dust collector 8, and a third valve 172 is provided at one end of the dust collecting pipe 171 close to the dust collector 8.

[0037] The first silo 14 is fixed to the ground, and a first cooler 15 connected to the first silo 14 is provided beside the first silo. The first bridge 3 can move toward the first silo 14 to achieve unloading. The first silo 14 includes a silo body 141, a feed pipe 144 provided at the top of the silo body 141 and connected to the silo body 141, a second valve 143 is provided on the feed pipe 144, and the top of the feed pipe 144 forms the feed port 142. A first cooler 15 is provided beside the first silo 14, and the first cooler 15 is connected to the silo body 141.

[0038] The bottom of the second inner tube 163 is conically matched with the feed port 142, that is, the bottom of the second inner tube 163 is set as a protruding conical ring surface, and the top pipe opening of the feed pipe 144 is a conical ring surface. When the second inner tube 163 is extended, the two conical ring surfaces can be fitted and plugged. The discharge pipe 16 is connected to the feed port 142 in a telescopic manner, and the conical connection can effectively control the pollution of dust to the working environment.

[0039] The lower end of the second silo 9 is an offset conical structure, and the connecting pipe 91 is arranged at an angle. When unloading, the second inner tube 163 extends out to dock with the feed port 142 on the feed pipe 144.

[0040] The working method of the graphitization suction and unloading crane comprises the following steps:

[0041] Step S1, setting the target position of the material suction and the working tracks of the first bridge 3 and the second bridge 5.

[0042] Step S2, start the first bridge 3 and the second bridge 5 to move to the target position.

[0043] Step S3, start the first valve 119, the first driving mechanism 2 and the negative pressure fan 7 on the suction pipe 11' on one side, so that the first inner tube 111 of the suction pipe 11' descends and starts to suck materials. During this process, the first bridge frame 3 and the second bridge frame 5 move according to a preset working trajectory.

[0044] Step S4, the suction process detects whether the second silo 9 is full. If it is full, record the position of the first bridge 3 and the second bridge 5 and the height of the suction pipe 11', then lift the suction pipe 11' to stop suction, and move the first bridge 3 and the second bridge 5 to the unloading position. If it is not full, determine whether the suction work at the target position is completed. If not, the suction pipe 11' continues to suck; if it is completed, lift the suction pipe 11', start the first bridge 3 and the second bridge 5 to move to the next target position, determine whether the suction pipe 11 needs to be switched, and if it needs to be switched, start the suction pipe 11" on the other side to descend and suck.

[0045] Step S5, after the first bridge 3 and the second bridge 5 move to the unloading position, the second inner tube 163 of the unloading pipe 16 is started to extend and dock with the feed port 142, and the second valve 143 is opened to unload the material in the second silo 9 into the first silo 14. During the unloading process, the third valve 172 is started to realize the dust collection function of the unloading process, and the first cooler 15 and the second cooler 12 are started to cool the dust.

[0046] Step S6, during the unloading process, check whether the material in the second silo 9 has been unloaded. If not, continue unloading. If completed, lift the unloading pipe 16, start the first bridge 3 and the second bridge 5 to move to the target position, and repeat steps S3-S6 to complete all suction and unloading tasks.

[0047] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A graphitization suction and unloading crane, comprising a first bridge (3) displaced along the X direction and a second bridge (5) disposed on the first bridge (3) and displaced along the Y direction, characterized in that: The invention also comprises a first silo (14) arranged beside the first bridge frame (3), a second silo (9) arranged on the second bridge frame (5), and a dust collector (8), wherein the dust collector (8) is located beside the second silo (9), both sides of the second silo (9) in the X direction are connected with suction pipes (11), the bottom of the dust collector (8) is connected with a discharge pipe (16), the bottom of the second silo (9) is connected with the discharge pipe (16) through a connecting pipe (91), a dust collecting pipe (171) is connected between the discharge pipe (16) and the dust collector (8), and a feed port (142) is provided at the top of the first silo (14), and the bottom of the discharge pipe (16) is adapted to fit the feed port (142).

2. The graphitization suction and unloading crane according to claim 1, characterized in that: The suction pipe (11) is elastically connected to the platform (13) via a yaw bracket (114); the platform (13) is connected below the second bridge frame (5); and the yaw bracket (114) is used to elastically support the yaw angle of the suction pipe (11) on the XY plane.

3. The graphitization suction and unloading crane according to claim 2, characterized in that: Sensors (1144) are provided in both the X direction and the Y direction of the deflection bracket (114), and the deflection angle of the suction pipe (11) is detected by the sensors (1144).

4. The graphitization suction and unloading crane according to claim 1, characterized in that: The suction pipe (11) comprises a first outer tube (112), a first inner tube (111) sleeved in the first outer tube (112), and a lifting mechanism (110) for driving the first inner tube (111) to extend and retract along the first outer tube (112); an end of the first outer tube (112) away from the first inner tube (111) is connected to the second material bin (9); the lifting mechanism (110) is connected between the second bridge (5) and the first inner tube (111); a first valve (119) is provided on the first outer tube (112); and the first valve (119) is arranged close to the second material bin (9).

5. The graphitization suction and unloading crane according to claim 4, characterized in that: The first outer tube (112) comprises a first tube (1121), a bent tube (1122) and a second tube (1123) which are connected in sequence; the second tube (1123) is horizontally connected to the second silo (9); the first tube (1121) is vertically arranged; the first inner tube (111) is sleeved in the first tube (1121); and the first valve (119) is arranged on the second tube (1123).

6. The graphitization suction and unloading crane according to claim 4, characterized in that: The lifting mechanism (110) comprises a driving motor (117) disposed on the second bridge frame (5), a drum (116) drivingly connected to the driving motor (117), a guide wheel (115) rotatably disposed on the second bridge frame (5) and located beside the drum (116), and a steel wire rope (113) rotating on the guide wheel (115) and having one end connected to the drum (116) and the other end connected to the first inner tube (111).

7. The graphitization suction and unloading overhead crane according to claim 1, characterized in that: The discharge pipe (16) comprises a second outer pipe (161), a second inner pipe (163) sleeved inside the second outer pipe (161), and a third driving mechanism (162) for driving the second inner pipe (163) to move up and down inside the second outer pipe (161); the second outer pipe (161) is connected to the dust collector (8); and the bottom of the second inner pipe (163) is adapted to fit the feed port (142).

8. The graphitization suction and unloading overhead crane according to claim 1, characterized in that: The first silo (14) comprises a silo body (141), a feed pipe (144) disposed at the top of the silo body (141) and connected to the silo body (141), a second valve (143) being disposed on the feed pipe (144), and the top of the feed pipe (144) forming the feed port (142), and a first cooler (15) being disposed on the side of the first silo (14), and the first cooler (15) being connected to the silo body (141).

9. The graphitization suction and unloading crane according to claim 1, characterized in that: The discharge pipe (16) and the feed port (142) are connected in a conical manner.

Citation Information

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