Rapid detection jig for IML cover plate experiment on automobile

By designing a fast detection fixture for IML cover plates, using horizontal fast clamps and positioning holes for inspection, the existing three-coordinate tester has solved the problem of complex and low efficiency in measurement, and achieved rapid and accurate detection of IML cover plates.

CN222812288UActive Publication Date: 2025-04-29大连金通电子有限公司
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Patent Information

Application Number
CN202421445693.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-29
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

When used for IML cover detection, the existing three-coordinate tester is complex, low-efficiency and poor detection timeliness, making it difficult to meet production needs.

Method used

A rapid test fixture for IML cover plate experimentally on automobiles is designed, including bottom plate, horizontal quick clamp, handle and top cover. The top cover is fixed to the bottom plate through horizontal quick clamp, and the positioning hole and plug gauge are combined for inspection.

Benefits of technology

It realizes rapid detection of the appearance of the IML cover plate and the position of the cross ribs, improves detection accuracy and efficiency, simplifies operations, and can meet the rapid detection requirements of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of experiment detection jigs, and discloses an automobile IML cover plate experiment rapid detection jig which comprises a bottom plate, a horizontal rapid clamp is fixedly connected to one side of the upper surface of the bottom plate, a handle is fixedly connected to the outer wall of the bottom plate, a top cover is slidably connected to the middle of the bottom plate, a positioning hole is formed in the top cover, and the positioning hole is fixedly connected to the bottom plate. A plurality of positioning holes are formed in the bottom plate, a plurality of positioning holes are linearly distributed, a plurality of positioning holes are formed in the middle of the bottom plate, the bottom plate is made of an aluminum plate, the lifting handles are made of plastic materials, a plurality of horizontal quick clamps are linearly arranged, and the lifting handles are symmetrically distributed on the two sides of the bottom plate. According to the utility model, the top cover is fixed on the bottom plate through the horizontal quick clamp, so that the detection activity is facilitated, the product displacement is prevented, the processing quality is improved, and the problems that the efficiency is low, the detection timeliness is poor and the production requirement is difficult to meet are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of experimental detection fixtures, in particular to an IML cover plate experimental rapid detection fixture for automobiles. Background Art

[0002] IML cover plate process refers to in-mold injection molding. The characteristics of this process are that the surface is a hardened transparent film, the middle is a printed pattern layer, and the back is a plastic layer. Because the ink is sandwiched in the middle, the product can prevent the surface from being scratched and resistant to friction, and can maintain bright colors for a long time without fading.

[0003] The process of printing the film, forming it through a forming machine, and then cutting it and placing it in an injection mold is called IML (in-mold film molding).

[0004] In current product production, the IML cover needs to be quickly inspected for product shape and cross rib position after injection molding. Currently, the inspection of IML cover requires the use of a dedicated three-coordinate tester. The existing three-coordinate tester has complex measurement, low efficiency and poor inspection timeliness, which is difficult to meet production requirements. Therefore, a fast inspection fixture for IML cover experiments on automobiles is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a rapid detection fixture for IML cover plate experiments on automobiles, aiming to improve the problems of low efficiency and great difficulty in operation of tools and methods used in the prior art for detecting IML cover plates.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid detection jig for an IML cover plate experiment on an automobile, comprising a base plate, a horizontal quick clamp fixedly connected to one side of the upper surface of the base plate, a handle fixedly connected to the outer wall of the base plate, a top cover slidably connected to the middle of the base plate, a positioning hole is opened inside the top cover, and a plurality of the positioning holes are linearly distributed.

[0007] Furthermore, a plurality of positioning holes are provided in the middle of the bottom plate.

[0008] Furthermore, the bottom plate is made of aluminum plate.

[0009] Furthermore, the handle is made of plastic.

[0010] Furthermore, the horizontal quick clamps are arranged in a plurality in a linear manner.

[0011] Furthermore, the handles are symmetrically distributed on both sides of the bottom plate.

[0012] Furthermore, the plurality of positioning holes are linearly distributed inside the bottom plate.

[0013] Furthermore, the lower surface of the horizontal quick clamp abuts against the upper surface of the top cover.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the top cover is fixed on the bottom plate by a horizontal quick clamp, which facilitates the detection activities, prevents product displacement, improves processing quality, improves detection accuracy, achieves the effect of rapid detection of product appearance and cross rib position, avoids the use of a pull-out force tester, and solves the problems of low efficiency and poor detection timeliness, which makes it difficult to meet production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional structural diagram of a rapid detection fixture for an IML cover plate experiment on a car proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a horizontal quick clamp part of a rapid detection fixture for an IML cover plate experiment on an automobile proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the positioning hole part of a rapid detection fixture for an IML cover plate experiment on an automobile proposed by the utility model.

[0019] Legend:

[0020] 1. Bottom plate; 2. Horizontal quick clamp; 3. Handle; 4. Top cover; 5. Positioning hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a rapid detection fixture for an IML cover plate experiment on a car, comprising a bottom plate 1, a horizontal quick clamp 2 is fixedly connected to one side of the upper surface of the bottom plate 1, a handle 3 is fixedly connected to the outer wall of the bottom plate 1, a top cover 4 is slidably connected to the middle of the bottom plate 1, a positioning hole 5 is opened inside the top cover 4, and a plurality of positioning holes 5 are linearly distributed, a plurality of positioning holes 5 are opened in the middle of the bottom plate 1, the bottom plate 1 is made of an aluminum plate, the handle 3 is made of a plastic material, a plurality of horizontal quick clamps 2 are linearly arranged, the handles 3 are symmetrically distributed on both sides of the bottom plate 1, a plurality of positioning holes 5 are linearly distributed inside the bottom plate 1, and the lower surface of the horizontal quick clamp 2 abuts against the upper surface of the top cover 4.

[0023] Specifically, the top cover 4 is fixed by a horizontal quick clamp 2 arranged on the bottom plate 1, thereby facilitating the detection work and preventing the displacement of the top cover 4 from affecting the detection result. The handle 3 facilitates the movement of the bottom plate 1 and improves the practicability of the device. Positioning holes 5 are provided inside the bottom plate 1 and the top cover 4, so that subsequent plug gauges can perform comparison tests on the top cover 4. The device is easy to operate, which solves the problems of complex operation and low work efficiency of traditional detectors, and has a fast detection speed that can meet production needs.

[0024] Working principle: Install the top cover 4 firmly on the bottom plate 1 through the positioning holes 5, use a horizontal quick clamp to ensure that the top cover 4 is tightly clamped to ensure its stability, use a plug gauge with a thickness of 0.3mm, and perform a detailed plug gauge test along the gap of the entire product. If the 0.3mm plug gauge can easily enter the gap, it indicates that the product size is slightly smaller; on the contrary, if the plug gauge cannot enter, the product size may be larger than the standard of 0.2mm. Accurately insert the three cross ribs on the top cover 4 into the three circular positioning holes 5 to complete the comprehensive inspection process of the product. The inspection speed is fast and the method is simple. Compared with traditional inspection methods, it is more efficient and achieves the effect of improving work efficiency.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rapid detection jig for IML cover plate experiment on automobiles, comprising a base plate (1), characterized in that: A horizontal quick clamp (2) is fixedly connected to one side of the upper surface of the base plate (1), a handle (3) is fixedly connected to the outer wall of the base plate (1), a top cover (4) is slidably connected to the middle of the base plate (1), and a positioning hole (5) is provided inside the top cover (4), and a plurality of the positioning holes (5) are linearly distributed.

2. According to claim 1, a rapid detection jig for IML cover plate experiment on automobiles is characterized by: A plurality of positioning holes (5) are provided in the middle of the bottom plate (1).

3. The rapid detection jig for IML cover plate experiment on automobile according to claim 1 is characterized by: The bottom plate (1) is made of an aluminum plate.

4. The rapid detection jig for IML cover plate experiment on automobile according to claim 1 is characterized by: The handle (3) is made of plastic material.

5. The rapid detection jig for IML cover plate experiment on automobile according to claim 1 is characterized by: The horizontal quick clamps (2) are arranged in a plurality in a linear manner.

6. The rapid detection jig for IML cover plate experiment on automobile according to claim 1 is characterized by: The handles (3) are symmetrically distributed on both sides of the bottom plate (1).

7. The rapid detection jig for IML cover plate experiment on automobile according to claim 2 is characterized by: The plurality of positioning holes (5) are linearly distributed inside the bottom plate (1).

8. The rapid detection jig for IML cover plate experiment on automobile according to claim 1 is characterized by: The lower surface of the horizontal quick clamp (2) abuts against the upper surface of the top cover (4).