Appearance defect inspection equipment

By designing a longitudinally-set loading table and a laterally-moving mount in the FPC detection equipment, combined with the use of suction cups and detection components, the equipment's large footprint, low detection efficiency and scratches on the front of the FPC are solved, and a more efficient and safer detection process is achieved.

CN222812775UActive Publication Date: 2025-04-29ZHUHAI ZIXIANG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421094201.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-04-29
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing FPC detection equipment has problems such as large area of ​​inspection equipment, low detection efficiency, and possible scratches on the front after the FPC flips.

Method used

A poor appearance inspection device is designed. By setting the first loading table and the second loading table in the longitudinal direction on the base, and setting the first mounting base and the second mounting base above the base, the workpiece to be detected is sucked up by a suction cup and the back side is inspected. The second detection component detects the front side, thereby avoiding the flip operation.

Benefits of technology

The floor area of ​​the inspection equipment is reduced, the inspection efficiency is improved, and the front of the FPC is not scratched during the inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of FPC (Flexible Printed Circuit) detection equipment, in particular to appearance defect inspection equipment, which is characterized in that a first loading platform and a second loading platform are arranged on a base along the longitudinal direction, a first mounting seat and a second mounting seat are arranged above the base, and the first mounting seat can move along the transverse direction; by means of the layout design, the occupied area of the inspection equipment can be reduced; secondly, after the suction cup sucks the to-be-detected workpiece, the first detection assembly moves to the position below the suction cup along with the first loading table so as to detect the back face of the to-be-detected workpiece, the second detection assembly passes through the position above the first loading table so as to detect the front face of the to-be-detected workpiece, the to-be-detected workpiece does not need to be turned over, and the detection efficiency can be improved; and after the sucking disc sucks the to-be-detected workpiece to detect the back surface of the to-be-detected workpiece, the to-be-detected workpiece is put back to the original position, the front surface of the workpiece does not collide with the jig or other structures in the whole detection process, and it is ensured that no new scratch is generated on the front surface of the workpiece in the detection process.
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Description

Technical Field

[0001] The utility model relates to the technical field of FPC detection equipment, in particular to a device for inspecting appearance defects. Background Art

[0002] The production process of flexible printed circuits (FPC) is complex and varied, and the manufacturing conditions of different items and styles vary greatly. With the rapid iteration of electronic products, the requirements for the quality and inspection speed of FPC are becoming increasingly stringent. For a long time, the inspection of product appearance has mainly relied on manual labor, which is not only costly, but also has limited inspection effects, and can often only detect relatively obvious abnormalities.

[0003] The Chinese invention patent "An FPC Bare Board Appearance Defect Inspection Machine" with publication number CN113277326A turns over the workpiece that has been inspected on the front side at the upstream station through a turning station, and then the downstream station takes the turned workpiece and inspects the back side of the workpiece. This method has the following problems:

[0004] One is that the inspection equipment conveyor line is long and the equipment occupies a large area;

[0005] The second is to add a flipping station, and the efficiency of front and back inspection of FPC is low;

[0006] The third is that after the FPC is turned over, its front side contacts the jig as a supporting surface, which may cause the front side of the FPC to collide with the jig and produce defects such as scratches. Utility Model Content

[0007] In order to achieve the above object, the utility model provides an appearance defect inspection device, comprising:

[0008] Pedestal;

[0009] A first loading platform, which is used to place the workpiece to be inspected, and the first loading platform can move longitudinally on the base;

[0010] A second loading platform, which is used for qualified workpieces and unqualified workpieces, and the second loading platform can move in the longitudinal direction on the base;

[0011] A first detection assembly is mounted vertically upward on the first loading platform;

[0012] A first mounting seat, connected to a first transverse driving source, the first transverse driving source is used to drive the first mounting seat to move transversely above the base, and the first mounting seat is equipped with a second detection component and a transfer robot both arranged vertically downward;

[0013] The second mounting seat is arranged above the base, the second mounting seat is provided with a second lifting driving source, and the output end of the second lifting driving source is connected to a suction cup facing vertically downward.

[0014] In some possible embodiments, a gantry is disposed on the base, and the first mounting seat and the second mounting seat are distributed on opposite sides of the gantry.

[0015] In some possible embodiments, a first longitudinal driving source and a second longitudinal driving source arranged in parallel along the longitudinal direction are installed on the base, the first longitudinal driving source is used to drive the first loading platform to move, and the second longitudinal driving source is used to drive the second loading platform to move.

[0016] In some possible embodiments, a second lateral driving source is further disposed on one side of the first loading platform, and the second lateral driving source is used to drive the first detection component to move in a lateral direction.

[0017] In some possible embodiments, the transfer robot includes a first lifting drive source mounted on the first mounting seat, and a plurality of first suction nozzles are provided at an output end of the first lifting drive source.

[0018] In some possible embodiments, the distance between the second detection component and the base is greater than the distance between the first suction nozzle and the base.

[0019] In some possible embodiments, the suction cup includes a mounting plate and a plurality of second suction nozzles vertically downwardly disposed at a lower end of the mounting plate.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] (1) In the present invention, the first loading platform and the second loading platform are both arranged on the base in the longitudinal direction, the first mounting seat and the second mounting seat are both arranged above the base, and the first mounting seat can be moved in the transverse direction. Such a layout design can reduce the footprint of the inspection equipment;

[0022] (2) After the utility model sucks up the workpiece to be inspected by the suction cup, the first inspection component moves with the first loading platform to the bottom of the suction cup to inspect the back of the workpiece to be inspected, and the second inspection component passes over the first loading platform to inspect the front of the workpiece to be inspected. There is no need to turn over the workpiece to be inspected, which can improve the inspection efficiency;

[0023] (3) In the utility model, the suction cup sucks up the workpiece to be inspected and after inspecting its back side, the workpiece to be inspected is returned to its original position. During the entire inspection process, the front side of the workpiece does not collide with the fixture or other structures, ensuring that no new scratches are generated on the front side of the workpiece during the inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 A three-dimensional structural diagram of an appearance defect inspection device provided by an embodiment of the utility model;

[0026] Figure 2 A top view of the structure of the appearance defect inspection device provided by an embodiment of the utility model;

[0027] Figure 3 A three-dimensional structural diagram of the base portion provided for an embodiment of the utility model;

[0028] Figure 4 A three-dimensional structural diagram of the gantry part provided for an embodiment of the utility model.

[0029] Figure numerals: base 10, first loading platform 11, first longitudinal drive source 111, second loading platform 12, second longitudinal drive source 121, first detection component 13, second transverse drive source 131, first mounting seat 14, first transverse drive source 141, second mounting seat 15, second lifting drive source 151, suction cup 152, mounting plate 153, second suction nozzle 154, second detection component 16, transfer robot 17, first lifting drive source 171, first suction nozzle 172, gantry 18. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figures 1 to 4The device for inspecting appearance defects shown in the figure comprises a base 10, on which a first loading platform 11 and a second loading platform 12 which can be moved respectively are longitudinally distributed, the first loading platform 11 is used to place the workpiece to be inspected, and the second loading platform 12 is divided into two areas, one of which is used to place unqualified workpieces, and the other is used to place qualified workpieces. A first inspection component 13 facing vertically upward is also arranged on one side of the first loading platform 11, and a first mounting seat 14 and a second mounting seat 15 are also arranged above the base 10. The first mounting seat 14 is connected to a first lateral driving source 141, and a second inspection component 16 and a transfer manipulator 17 both facing vertically downward are installed on the first mounting seat 14, and the second mounting seat 15 is arranged above the base 10, and a second lifting driving source 151 is also arranged on the second mounting seat 15. The second lifting driving source 151 The output end is connected with a suction cup 152 facing vertically downward; when the utility model is working, the suction cup 152 sucks up the workpiece to be inspected stored on the first loading platform 11, and the first inspection component 13 moves with the first loading platform 11 to the bottom of the suction cup 152. After the first inspection component 13 inspects the back side of the workpiece to be inspected, the suction cup 152 puts the sucked up workpiece to be inspected back on the first loading platform 11, the second mounting seat 15 moves and makes the second inspection component 16 located above the workpiece to be inspected, and the second inspection component 16 inspects the front side of the workpiece to be inspected, and the transfer robot 17 transfers the unqualified workpiece to the unqualified workpiece cache on the second loading platform 12, and transfers the qualified workpiece cached on the second loading platform 12 to the first loading platform 11 for filling or transfers the qualified workpiece to the qualified workpiece cache on the second loading platform 12.

[0032] In some possible embodiments, a gantry 18 is further provided on the base 10, and the first mounting seat 14 and the second mounting seat 15 are distributed on opposite sides of the gantry 18, so that back detection and front detection of the workpiece to be inspected can be performed independently without interfering with each other.

[0033] In some possible embodiments, a first longitudinal driving source 111 and a second longitudinal driving source 121 which are arranged in parallel along the longitudinal direction are installed on the base 10. The first longitudinal driving source 111 is used to drive the first loading platform 11 to move, and the second longitudinal driving source 121 is used to drive the second loading platform 12 to move. In this embodiment, the first loading platform 11 and the second loading platform 12 are arranged in parallel along the longitudinal direction on the base 10, which can effectively reduce the length of the conveyor line on the equipment to reduce the footprint of the equipment.

[0034] In some possible embodiments, a second lateral driving source 131 is further provided on one side of the first loading platform 11, and the second lateral driving source 131 is used to drive the first detection component 13 to move laterally so that the first detection component 13 can be aligned with the back side of each workpiece to be inspected and perform appearance inspection.

[0035] In some possible embodiments, the transfer robot 17 includes a first lifting drive source 171 installed on a first mounting seat 14, and a plurality of first suction nozzles 172 are provided at the output end of the first lifting drive source 171. The first suction nozzles 172 adsorb the front side of the workpiece and transfer the workpiece from the first loading platform 11 to the unqualified workpiece cache or the qualified workpiece cache of the second loading platform 12.

[0036] In some possible embodiments, the distance between the second detection component 16 and the base 10 is greater than the distance between the first suction nozzle 172 and the base 10. The purpose is to ensure that when the first suction nozzle 172 moves laterally and descends with the first mounting base 14, the second detection component 16 will not interfere with the first loading platform 11 / second loading platform 12.

[0037] In some possible embodiments, the suction cup 152 includes a mounting plate 153 and a plurality of second suction nozzles 154 vertically downwardly arranged at the lower end of the mounting plate 153. The suction cup 152 can suck up a plurality of workpieces to be inspected at one time and transfer the workpieces to be inspected to the top of the first inspection component 13. The first inspection component 13 that can move longitudinally and the suction cup 152 that can move laterally cooperate with each other so that the first inspection component 13 can face each workpiece to be inspected and perform inspection.

[0038] It should be noted that the first transverse driving source 141, the second transverse driving source 131, the first longitudinal driving source 111, the second longitudinal driving source 121, the first lifting driving source 171 and the second lifting driving source 151 of all the above-mentioned embodiments can adopt conventional and mature driving elements in the industry, and the first detection component 13 and the second detection component 16 can adopt conventional industrial area array cameras.

[0039] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An appearance defect inspection device, characterized in that: include: Base (10); A first loading platform (11) for placing a workpiece to be inspected, wherein the first loading platform (11) is movable in the longitudinal direction on the base (10); A second loading platform (12) for qualified workpieces and unqualified workpieces, wherein the second loading platform (12) is movable in the longitudinal direction on the base (10); A first detection assembly (13) mounted vertically upward on the first loading platform (11); A first mounting seat (14) connected to a first transverse driving source (141), the first transverse driving source (141) being used to drive the first mounting seat (14) to move transversely above the base (10), the first mounting seat (14) being provided with a second detection assembly (16) and a transfer robot (17) both arranged vertically downward; A second mounting seat (15) is arranged above the base (10); a second lifting drive source (151) is arranged on the second mounting seat (15); an output end of the second lifting drive source (151) is connected to a suction cup (152) facing vertically downward.

2. The appearance defect inspection device according to claim 1, characterized in that: A gantry (18) is arranged on the base (10), and the first mounting seat (14) and the second mounting seat (15) are distributed on two opposite sides of the gantry (18).

3. The appearance defect inspection device according to claim 1, characterized in that: A first longitudinal driving source (111) and a second longitudinal driving source (121) are mounted on the base (10) and are arranged in parallel along the longitudinal direction. The first longitudinal driving source (111) is used to drive the first loading platform (11) to move, and the second longitudinal driving source (121) is used to drive the second loading platform (12) to move.

4. The appearance defect inspection device according to claim 3, characterized in that: A second transverse driving source (131) is also provided on one side of the first loading platform (11), and the second transverse driving source (131) is used to drive the first detection component (13) to move in a transverse direction.

5. The appearance defect inspection device according to claim 1, characterized in that: The transfer robot (17) comprises a first lifting drive source (171) mounted on the first mounting seat (14), and a plurality of first suction nozzles (172) are arranged at the output end of the first lifting drive source (171).

6. The appearance defect inspection device according to claim 5, characterized in that: The distance between the second detection component (16) and the base (10) is greater than the distance between the first suction nozzle (172) and the base (10).

7. The appearance defect inspection device according to claim 1, characterized in that: The suction cup (152) comprises a mounting plate (153) and a plurality of second suction nozzles (154) vertically arranged downward at the lower end of the mounting plate (153).

Citation Information

Patent Citations

  • FPC light board appearance defect inspection machine

    CN113277326A