Steel belt wrapping machine based on gap design

Abstract

The utility model relates to the technical field of wrapping machines, and discloses a steel belt wrapping machine based on gap design, which solves the problem that the existing wrapping machine is poor in use effect, and comprises a machine body, and a wrapping mechanism is arranged at the top end of one end of the machine body. The wrapping mechanism is composed of a rotary driving disc, a plurality of material discs, a plurality of tension adjusting assemblies and a wrapping guiding assembly, the rotary driving disc is fixedly connected to an output shaft of the machine body, the material discs are connected to the side edge, close to one side of the machine body, of the rotary driving disc, and the tension adjusting assemblies are connected to the rotary driving disc in a penetrating mode and connected with the material discs; the wrapping guide assembly is fixedly connected to the side, away from the material disc, of the rotary driving disc. According to the steel belt wrapping machine, synchronous wrapping operation can be achieved in a gap adjustment mode, the use convenience is improved, meanwhile, the wrapping tension can be adaptively adjusted, and the wrapping quality is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wrapping machines, in particular to a steel strip wrapping machine based on gap design. Background Art

[0002] The steel strip wrapping machine is mainly used for the production and processing of cable armor layer. When the steel strip wrapping machine is working, two steel strips need to be wound on the surface of the cable inner core, and the two steel strips need to be staggered so as to form a fully sealed state and avoid gaps. The current conventional method is to use two wrapping machines to wrap the two steel strips respectively, so that the two steel strips are staggered. This method not only increases the cost, but also increases the difficulty of debugging and later maintenance, and the use effect is not good. Therefore, the present application proposes a steel strip wrapping machine based on gap design. Utility Model Content

[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a steel strip wrapping machine based on a gap design, which effectively solves the problem that the existing wrapping machines have poor use effects.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel strip wrapping machine based on gap design, comprising a machine body, a wrapping mechanism is arranged at the top end of one end of the machine body, the wrapping mechanism is composed of a rotating drive disk, a plurality of material disks, a plurality of tension adjustment components and a wrapping guide component, the rotating drive disk is fixedly connected to the output shaft of the machine body, the material disk is connected to the side of the rotating drive disk close to the machine body, the tension adjustment component is inserted and connected to the rotating drive disk and connected to the material disk, and the wrapping guide component is fixedly connected to the side of the rotating drive disk away from the material disk.

[0005] Preferably, the wrapping guide assembly is composed of a guide support frame, a gap adjustment unit 1, a gap adjustment unit 2, a positioning roller 1 and a positioning roller 2. The guide support frame is fixedly connected to the rotating drive disk. The gap adjustment unit 1 and the gap adjustment unit 2 are respectively connected to the two ends of one side of the guide support frame. The positioning roller 1 is rotatably connected to the top end of the gap adjustment unit 1, and the positioning roller 2 is rotatably connected to the top end of the gap adjustment unit 2.

[0006] Preferably, the gap adjustment unit 1 and the gap adjustment unit 2 are both composed of a support frame, a screw rod, a slider and a servo motor. The support frame is fixedly connected to the guide support frame, the screw rod is rotatably connected to the inside of the support frame, the slider is slidably connected to the inside of the support frame and is sleeved on the screw rod, and the servo motor is fixedly connected to one end of the support frame and connected to the screw rod.

[0007] Preferably, guide rollers matching the first positioning roller and the second positioning roller are rotatably arranged at both ends of the guide support frame, and through grooves are provided at both ends of the guide support frame.

[0008] Preferably, the tension adjustment assembly consists of a box body, a mounting shaft, an iron plate, an adjusting screw, a screw sleeve, a supporting plate body and a plurality of magnets. The box body is fixedly connected to the rotating drive plate, the mounting shaft is inserted into the rotating drive plate and the box body and is rotatably connected thereto through a bearing, the material plate is sleeved on the mounting shaft, the iron plate is located at one end inside the box body and is fixedly connected to the mounting shaft, the screw sleeve is inserted into the middle position of the other end of the box body, the adjusting screw is inserted into the screw sleeve, the supporting plate body is located inside the box body and is fixedly connected to the adjusting screw, and the magnet is fixedly connected to a side of the supporting plate body close to the iron plate.

[0009] Preferably, a positioning plate is fixedly provided on one end of the installation shaft, and a nut is sleeved on the other end of the installation shaft.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] (1) During operation, by setting a wrapping guide assembly consisting of a guide support frame, a gap adjustment unit 1, a gap adjustment unit 2, a positioning roller 1 and a positioning roller 2, the steel strip can be guided and limited to realize wrapping operation. By setting a gap adjustment unit 1 and a gap adjustment unit 2 consisting of a support frame, a screw rod, a slider and a servo motor, the gap adjustment can be realized, so that the two steel strips are wrapped synchronously, and the two steel strips are staggered, so as to improve the comprehensiveness of wrapping and avoid the generation of gaps.

[0012] (2) By setting up a tension adjustment assembly consisting of a box body, an installation shaft, an iron plate, an adjustment screw, a screw sleeve, a support plate body and a plurality of magnets, the tension of the steel belt can be adjusted to prevent the steel belt from being too tight or too loose and affecting the wrapping quality. By setting up a positioning plate, a nut and an installation shaft, the material tray can be installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0014] In the attached picture:

[0015] Figure 1 This is a schematic diagram of the structure of the steel strip wrapping machine based on the gap design of the utility model;

[0016] Figure 2 This is one of the schematic diagrams of the wrapping mechanism structure of the utility model;

[0017] Figure 3 This is the second schematic diagram of the wrapping mechanism structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the partial structure of the wrapping guide assembly of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the tension adjustment component of the utility model;

[0020] In the figure: 1. machine body; 2. wrapping mechanism; 3. rotating drive disk; 4. material tray; 5. tension adjustment assembly; 6. wrapping guide assembly; 7. guide support frame; 8. gap adjustment unit 1; 9. gap adjustment unit 2; 10. positioning roller 1; 11. positioning roller 2; 12. support frame; 13. screw rod; 14. slider; 15. servo motor; 16. guide roller; 17. through groove; 18. box body; 19. installation shaft; 20. iron plate; 21. adjusting screw; 22. screw sleeve; 23. support plate body; 24. magnet; 25. bearing; 26. positioning plate; 27. nut. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] Depend on Figure 1 and Figure 2 The utility model is a steel strip wrapping machine based on gap design, comprising a machine body 1, a wrapping mechanism 2 is arranged at the top end of one end of the machine body 1, the wrapping mechanism 2 is composed of a rotating drive disk 3, a plurality of material disks 4, a plurality of tension adjustment components 5 and a wrapping guide component 6, the rotating drive disk 3 is fixedly connected to the output shaft of the machine body 1, the material disk 4 is connected to the side of the rotating drive disk 3 close to the machine body 1, the tension adjustment component 5 is inserted and connected to the rotating drive disk 3 and connected to the material disk 4, and the wrapping guide component 6 is fixedly connected to the side of the rotating drive disk 3 away from the material disk 4;

[0023] When in use, the wrapping mechanism 2 is supported and rotationally driven by the machine body 1, the material tray 4 can be used to feed the material, the tension of the steel strip is adjusted by the tension adjustment component 5, and the wrapping gap is adjusted by the wrapping guide component 6, so as to realize the staggered arrangement of the two steel strips;

[0024] Depend on Figures 2 to 4The wrapping guide assembly 6 is composed of a guide support frame 7, a gap adjustment unit 1 8, a gap adjustment unit 2 9, a positioning roller 10 and a positioning roller 2 11. The guide support frame 7 is fixedly connected to the rotating drive disk 3. The gap adjustment unit 1 8 and the gap adjustment unit 2 9 are respectively connected to the two ends of one side of the guide support frame 7. The positioning roller 10 is rotatably connected to the top of the gap adjustment unit 1 8, and the positioning roller 2 11 is rotatably connected to the top of the gap adjustment unit 2 9. The gap adjustment unit 1 8 and the gap adjustment unit 2 9 are both supported by The support frame 12, the screw rod 13, the slider 14 and the servo motor 15 are composed of the support frame 12 and the guide support frame 7. The screw rod 13 is rotatably connected to the inside of the support frame 12. The slider 14 is slidably connected to the inside of the support frame 12 and is sleeved on the screw rod 13. The servo motor 15 is fixedly connected to one end of the support frame 12 and connected to the screw rod 13. Both ends of the guide support frame 7 are rotatably provided with guide rollers 16 matching the positioning roller 10 and the positioning roller 2 11. Both ends of the guide support frame 7 are provided with through grooves 17.

[0025] The two steel strips are led out from the positioning roller 10 and the positioning roller 2 11 respectively. The positions of the positioning roller 10 and the positioning roller 2 11 are adjusted by the gap adjustment unit 18 and the gap adjustment unit 2 9. Since the vertical distances of the positioning roller 10 and the positioning roller 2 11 from the cable are the same, the staggered wrapping operation can be achieved by adjusting the front and rear spacing, thereby improving the convenience of operation. When adjusting the gap, the position of the slider 14 can be adjusted by the servo motor 15 and the screw rod 13.

[0026] Depend on Figure 2 and Figure 5 It is given that the tension adjustment component 5 is composed of a box body 18, a mounting shaft 19, an iron plate 20, an adjusting screw 21, a screw sleeve 22, a supporting disc body 23 and a plurality of magnets 24. The box body 18 is fixedly connected to the rotating drive disc 3. The mounting shaft 19 is inserted in the rotating drive disc 3 and the box body 18 and is rotatably connected thereto through a bearing 25. The material disc 4 is sleeved on the mounting shaft 19. The iron plate 20 is located at one end inside the box body 18 and is fixedly connected to the mounting shaft 19. The screw sleeve 22 is inserted in the middle position of the other end of the box body 18. The adjusting screw 21 is inserted in the screw sleeve 22. The supporting disc body 23 is located inside the box body 18 and is fixedly connected to the adjusting screw 21. The magnet 24 is fixedly connected to the side of the supporting disc body 23 close to the iron plate 20. A positioning disc 26 is fixedly provided at one end of the mounting shaft 19, and a nut 27 is sleeved on the other end of the mounting shaft 19.

[0027] When the tension adjustment component 5 is working, the adjusting screw 21 is rotated to make the adjusting screw 21 move relative to the screw sleeve 22, so as to adjust the position of the support plate 23 and the magnet 24, so as to adjust the distance between the magnet 24 and the iron plate 20. The larger the distance, the weaker the magnetic attraction and the smaller the resistance. The smaller the distance, the greater the magnetic attraction and the greater the resistance. By adjusting the rotational resistance of the iron plate 20, the rotational resistance of the installation shaft 19 and the material plate 4 can be adjusted, thereby achieving tension adjustment of the steel belt. The material plate 4 can be installed by installing the shaft 19, the positioning plate 26 and the nut 27.

[0028] During operation, by setting a wrapping guide assembly consisting of a guide support frame, a gap adjustment unit 1, a gap adjustment unit 2, a positioning roller 1 and a positioning roller 2, the steel strip can be guided and limited to achieve wrapping operation; by setting a gap adjustment unit 1 and a gap adjustment unit 2 consisting of a support frame, a screw rod, a slider and a servo motor, the gap adjustment can be achieved, so that the two steel strips are wrapped synchronously, and the two steel strips are staggered to improve the comprehensiveness of the wrapping and avoid the generation of gaps; by setting a tension adjustment assembly consisting of a box body, an installation shaft, an iron plate, an adjustment screw, a screw sleeve, a support plate body and a number of magnets, the tension of the steel strip can be adjusted to avoid the steel strip being too tight or too loose to affect the wrapping quality; by setting a positioning plate, a nut and a mounting shaft, the material plate can be installed.

Claims

1. A steel strip wrapping machine based on gap design, comprising a machine body (1), characterized in that: A wrapping mechanism (2) is arranged at the top end of one end of the machine body (1), and the wrapping mechanism (2) is composed of a rotating drive disk (3), a plurality of material disks (4), a plurality of tension adjustment components (5) and a wrapping guide component (6). The rotating drive disk (3) is fixedly connected to the output shaft of the machine body (1), the material disk (4) is connected to the side of the rotating drive disk (3) close to the machine body (1), the tension adjustment component (5) is inserted and connected to the rotating drive disk (3) and connected to the material disk (4), and the wrapping guide component (6) is fixedly connected to the side of the rotating drive disk (3) away from the material disk (4).

2. The steel strip wrapping machine based on gap design according to claim 1, characterized in that: The wrapping guide assembly (6) is composed of a guide support frame (7), a gap adjustment unit 1 (8), a gap adjustment unit 2 (9), a positioning roller 1 (10) and a positioning roller 2 (11); the guide support frame (7) is fixedly connected to the rotating drive disk (3); the gap adjustment unit 1 (8) and the gap adjustment unit 2 (9) are respectively connected to the two ends of one side of the guide support frame (7); the positioning roller 1 (10) is rotatably connected to the top end of the gap adjustment unit 1 (8); and the positioning roller 2 (11) is rotatably connected to the top end of the gap adjustment unit 2 (9).

3. The steel strip wrapping machine based on gap design according to claim 2, characterized in that: The gap adjustment unit 1 (8) and the gap adjustment unit 2 (9) are both composed of a support frame (12), a screw rod (13), a slider (14) and a servo motor (15); the support frame (12) is fixedly connected to the guide support frame (7); the screw rod (13) is rotatably connected to the inside of the support frame (12); the slider (14) is slidably connected to the inside of the support frame (12) and is sleeved on the screw rod (13); and the servo motor (15) is fixedly connected to one end of the support frame (12) and is connected to the screw rod (13).

4. The steel strip wrapping machine based on gap design according to claim 2, characterized in that: Guide rollers (16) matching the first positioning roller (10) and the second positioning roller (11) are rotatably arranged at both ends of the guide support frame (7), and through grooves (17) are provided at both ends of the guide support frame (7).

5. The steel strip wrapping machine based on gap design according to claim 1, characterized in that: The tension adjustment component (5) is composed of a box body (18), a mounting shaft (19), an iron plate (20), an adjusting screw (21), a screw sleeve (22), a supporting plate body (23) and a plurality of magnets (24). The box body (18) is fixedly connected to the rotating drive plate (3). The mounting shaft (19) is inserted into the rotating drive plate (3) and the box body (18) and is rotatably connected thereto via a bearing (25). The material plate (4) is sleeved on the mounting shaft (19). The iron plate (20) is located at one end inside the box body (18) and is fixedly connected to the mounting shaft (19). The screw sleeve (22) is inserted into the middle position of the other end of the box body (18). The adjusting screw (21) is inserted into the screw sleeve (22). The supporting plate body (23) is located inside the box body (18) and is fixedly connected to the adjusting screw (21). The magnet (24) is fixedly connected to a side of the supporting plate body (23) close to the iron plate (20).

6. The steel strip wrapping machine based on gap design according to claim 5, characterized in that: A positioning plate (26) is fixedly arranged at one end of the installation shaft (19), and a nut (27) is sleeved on the other end of the installation shaft (19).

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