Sterilization device for plastic toy production
By designing a sterilization device for plastic toy production, the sliding mechanism and multi-functional mechanism are used to achieve continuous operations of sterilization, cleaning and drying, the problems of inconvenience in material removal and residual solution after sterilization are solved, and the production efficiency and sterilization effect are improved.
Patent Information
- Application Number
- CN202420858946.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing sterilization device for the production of plastic toys is limited when collecting materials. After sterilization, sterilization solution is easily retained on the plastic toys, which affects the sterilization efficiency.
A sterilization device including a sterilization box, a sliding mechanism, a sterilization mechanism, a cleaning mechanism and a drying mechanism are designed. The slider and the feed silo are driven by the rollers to rotate along the slide rail to achieve continuous operation of sterilization, cleaning and drying, and cleaning and drying through a spray pipe and a drying fan.
It solves the problem of inconvenient material removal and residual solution after sterilization, and achieves an efficient combination of sterilization, cleaning and drying, improving production efficiency and sterilization effect.
Smart Images

Figure CN222816091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic toy sterilization, in particular to a sterilization device used for plastic toy production. Background Art
[0002] Plastic toys are a type of toy that is more suitable for infants than toys made of other materials. They are made of high molecular synthetic resin (polymer) as the main component and infiltrated with various auxiliary materials or additives. They have plasticity and fluidity under specific temperature and pressure, can be molded into a certain shape, and can maintain the same shape under certain conditions.
[0003] The utility model with application number 202221982211.6 discloses a sterilization device for the production of plastic toys. Through the material receiving bin, filter element, filtrate hole, liquid storage bin, infusion tube, discharge tube and second motor, a sterilization solution is infused into the liquid storage bin through the infusion tube, so that the plastic toys are soaked in the solution. After the soaking is completed, the sterilization solution is discharged through the discharge tube. In order to prevent the solution from being retained in the material receiving bin, the material receiving bin can be driven to rotate by the second motor so as to completely empty the material receiving bin for the convenience of the next round of sterilization operation. This arrangement has better sterilization. Quantitative feeding can be achieved through the feed port, feed pipe, material receiving tray, transmission rod and first motor. The first motor drives the rotation of the material receiving tray. Whenever the feed hole and the feed pipe are completely overlapped, a product can be successfully transmitted to prevent the feed port from being blocked, thereby improving production efficiency.
[0004] However, in the above-mentioned sterilization device for plastic toy production, the use of a handle to take out the material from the receiving bin is restricted by the receiving plate, making it inconvenient to take out the material. After the sterilization is completed by the above-mentioned sterilization device for plastic toy production, sterilization solution will remain on the plastic parts, which will need to be cleaned and dried later, which will easily affect the sterilization efficiency. Therefore, the utility model proposes a sterilization device for plastic toy production to solve the problems existing in the prior art. Utility Model Content
[0005] In view of the above problems, the purpose of the utility model is to propose a sterilization device for the production of plastic toys, which drives the slider and the receiving bin to rotate along the slide rail through the friction rotation of the roller fitting the slide rail, so that the receiving bin containing the plastic toys is sterilized, cleaned and dried in turn, and then moved to the other side of the sterilization box to directly take out the materials, thereby facilitating material retrieval and combining multiple processing procedures. The plastic toys are sprayed, cleaned and dried by the spray pipe and the drying fan during the sliding process of the receiving bin, which solves the problem of residual disinfectant solution on the plastic toys after soaking and sterilization.
[0006] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a sterilization device for plastic toy production, including a sterilization box, a sliding mechanism, a sterilization mechanism, a cleaning mechanism and a drying mechanism, the sliding mechanism including a slide rail, a slider, a roller, a material receiving bin and a feeding hopper, the sterilization box is symmetrically fixed with slide rails front and back, the slider is matched with a slider for sliding, rollers are symmetrically rotated up and down on both sides of the slider, the rollers are electrically driven by a motor, the inner sides of the rollers are in contact with the slide rails up and down, a material receiving bin is fixed between the sliders, the material receiving bin is a mesh hollow structure, a feeding hopper is connected in the middle of one side of the sterilization box, the feeding hopper corresponds to the upper and lower positions of the material receiving bin, a sterilization mechanism is provided on one side of the sterilization box, a cleaning mechanism is provided in the middle of the sterilization box, and a drying mechanism is provided on the other side of the sterilization box.
[0007] Further improvements are: the sterilization mechanism includes a first electric telescopic rod, a first lifting frame, a liquid storage bin, an infusion tube and a drainage tube; the first electric telescopic rod is symmetrically fixedly provided at the lower side of one side of the sterilization box; the first lifting frame is fixedly provided on the telescopic end of the first electric telescopic rod; the liquid storage bin is fixedly provided in the middle of the first lifting frame; an infusion tube is connected to one side of the sterilization box; the infusion tube corresponds to the upper and lower positions of the liquid storage bin; a drainage tube is connected to the bottom of the liquid storage bin; the lower end of the drainage tube passes through the sterilization box.
[0008] A further improvement is that: a thread is provided at the lower end of the drain pipe, and the lower end of the drain pipe is rotatably sealed by a threaded cover.
[0009] A further improvement is that the cleaning mechanism includes a second electric telescopic rod, a second lifting frame, a cleaning bin, a water tank, a water pump, a spray pipe and a drain pipe; a second electric telescopic rod is symmetrically fixedly arranged in the middle of the sterilization box; a second lifting frame is fixedly arranged on the telescopic end of the second electric telescopic rod; a cleaning bin is fixedly arranged on the second lifting frame; a water tank is fixedly arranged above the sterilization box; a water pump is fixedly arranged on the water tank; a spray pipe is fixedly arranged in the upper middle of the sterilization box; the spray pipe and the water pump are connected by a pipe; a drain pipe is connected in the middle of the bottom of the cleaning bin.
[0010] A further improvement is that the spray pipe corresponds to the upper and lower positions of the cleaning bin, and the lower end of the drain pipe extends through the bottom of the sterilization box.
[0011] A further improvement is that the drying mechanism includes a third electric telescopic rod, a third lifting frame, a drying bin, a drying fan and an exhaust outlet; a third telescopic rod is symmetrically fixedly arranged on the other side of the sterilization box; a third lifting frame is fixedly arranged on the telescopic end of the third telescopic rod; a drying bin is fixedly arranged on the third lifting frame; drying fans are connected and fixedly arranged on both sides of the drying bin; an exhaust outlet is opened on the top of the other side of the sterilization box.
[0012] A further improvement is that: the drying fans are provided with two groups and the air outlets are in opposite directions, the air exhaust ports correspond to the upper and lower positions of the drying bin, and the other side of the sterilization box is provided with air inlets symmetrically arranged front to back.
[0013] The beneficial effects of the utility model are as follows: the utility model drives the slider and the receiving bin to rotate along the slide rail through the friction rotation of the roller in contact with the slide rail, so that the receiving bin containing plastic toys is sterilized, cleaned and dried in turn, and then moved to the other side of the sterilization box to directly take out the materials, which facilitates material retrieval and combines multiple processing processes. The plastic toys are sprayed, cleaned and dried by the spray pipe and the drying fan during the sliding process of the receiving bin, which solves the problem of residual disinfectant solution on the plastic toys after immersion and sterilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the overall front cross-sectional view of the utility model;
[0015] Figure 2 It is the overall front view of the utility model;
[0016] Figure 3 It is a top view of the material receiving bin of the utility model.
[0017] Among them: 1. Sterilization box; 2. Slide rail; 3. Sliding block; 4. Roller; 5. Material receiving bin; 6. Feeding hopper; 7. First electric telescopic rod; 8. First lifting frame; 9. Liquid storage bin; 10. Infusion tube; 11. Drain pipe; 12. Second electric telescopic rod; 13. Second lifting frame; 14. Cleaning bin; 15. Water tank; 16. Water pump; 17. Spray pipe; 18. Drain pipe; 19. Third electric telescopic rod; 20. Third lifting frame; 21. Drying bin; 22. Drying fan; 23. Exhaust vent; 24. Air inlet. DETAILED DESCRIPTION
[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.
[0019] according to Figure 1 , Figure 2 , Figure 3As shown, the present embodiment provides a sterilization device for the production of plastic toys, including a sterilization box 1, a sliding mechanism, a sterilization mechanism, a cleaning mechanism and a drying mechanism. The sliding mechanism includes a slide rail 2, a slider 3, a roller 4, a material receiving bin 5 and a feeding hopper 6. The slide rail 2 is fixedly provided front and back symmetrically in the sterilization box 1, and a slider 3 is provided on the slider 3 for matching sliding. Rollers 4 are provided on both sides of the slider 3 for symmetrical rotation up and down. The rollers 4 are electrically driven by a motor. The inner sides of the rollers 4 are in contact with the slide rail 2 up and down. A material receiving bin 5 is fixedly provided between the sliders 3. The material receiving bin 5 is a mesh hollow structure. A feeding hopper is provided in the middle of one side of the sterilization box 1. Bucket 6, the feeding hopper 6 corresponds to the upper and lower positions of the material receiving bin 5, a sterilization mechanism is provided on one side of the sterilization box 1, a cleaning mechanism is provided in the middle of the sterilization box 1, and a drying mechanism is provided on the other side of the sterilization box 1. When sterilizing and cleaning, the motor drives the roller 4 to rotate and rub against the slide rail 2 up and down to drive the slider 3 and the material receiving bin 5 to slide along the slide rail 2, so that the plastic toys are sterilized, cleaned and dried in turn. At the same time, when taking materials, it moves to the other side of the sterilization box 1 and slides out for easy material taking, which solves the problem of inconvenient material taking due to the internal space limitation of the sterilization device. Glass is installed on the front side of the sterilization box 1 for easy observation of the moving position of the material receiving bin 5.
[0020] The sterilization mechanism includes a first electric telescopic rod 7, a first lifting frame 8, a liquid storage bin 9, an infusion tube 10 and a drainage tube 11. The first electric telescopic rod 7 is symmetrically fixed at the lower side of the sterilization box 1. The first lifting frame 8 is fixed on the telescopic end of the first electric telescopic rod 7. The liquid storage bin 9 is fixed in the middle of the first lifting frame 8. The infusion tube 10 is connected to one side of the sterilization box 1. The infusion tube 10 corresponds to the upper and lower positions of the liquid storage bin 9. The bottom of the liquid storage bin 9 is connected to a drainage tube 11. The lower end of the drainage tube 11 passes through the sterilization box 1. The lower end of the drainage tube 11 passes through the sterilization box 1. It is provided with threads, and the lower end of the discharge pipe 11 is rotatably sealed by a threaded cover. When sterilization is performed, the sterilizing solution is first poured into the liquid storage bin 9 through the infusion tube 10. After the material receiving bin 5 is moved to the corresponding position above the liquid storage bin 9, the first electric telescopic rod 7 is extended to drive the first lifting frame 8 and the liquid storage bin 9 to rise, so that the liquid storage bin 9 is sleeved on the outside of the material receiving bin 5, and the sterilizing solution is fully infiltrated into the plastic toys in the material receiving bin 5 for immersion disinfection. After the immersion disinfection is completed, the first electric telescopic rod 7 is retracted to drive the liquid storage bin 9 to descend, which is convenient for the material receiving bin 5 to be moved and cleaned again.
[0021] The cleaning mechanism includes a second electric telescopic rod 12, a second lifting frame 13, a cleaning chamber 14, a water tank 15, a water pump 16, a spray pipe 17 and a drain pipe 18. The second electric telescopic rod 12 is symmetrically fixed in the middle of the sterilization box 1, and the second lifting frame 13 is fixed on the telescopic end of the second electric telescopic rod 12. The cleaning chamber 14 is fixed on the second lifting frame 13. A water tank 15 is fixed above the sterilization box 1, and a water pump 16 is fixed on the water tank 15. A spray pipe 17 is fixed above the middle of the sterilization box 1, and the spray pipe 17 and the water pump 16 are connected by a pipeline. The middle of the bottom of the cleaning chamber 14 is connected to a drain pipe 18, and the spray pipe 17 corresponds to the upper and lower positions of the cleaning bin 14, the lower end of the drain pipe 18 extends through the bottom of the sterilization box 1, and when cleaning is needed, the receiving bin 5 slides along the slide rail 2 to the top of the cleaning bin 14, and the second electric telescopic rod 12 extends to drive the second lifting frame 13 and the cleaning bin 14 to rise and sleeve on the outside of the receiving bin 5. The water pump 16 is started to transport water to the spray pipe 17 through the pipeline to spray the plastic toys in the receiving bin 5 for spray cleaning, which effectively avoids the residue of disinfectant solution on the plastic toys. After cleaning, the water pump 16 turns off the second electric telescopic rod 12 and retracts to drive the second lifting frame 13 and the cleaning bin 14 to descend, which is convenient for the receiving bin 5 to move after cleaning.
[0022] The drying mechanism includes a third electric telescopic rod 19, a third lifting frame 20, a drying chamber 21, a drying fan 22 and an exhaust port 23. The other side of the sterilization box 1 is symmetrically fixed with a third telescopic rod, and the third lifting frame 20 is fixed on the telescopic end of the third telescopic rod. The drying chamber 21 is fixed on the third lifting frame 20. The drying chamber 21 is connected and fixed with a drying fan 22 on both sides of the drying chamber 21. An exhaust port 23 is opened on the other side of the sterilization box 1. The drying fan 22 is provided with two groups and the air outlet directions are opposite. The exhaust port 23 is connected to the drying chamber 21. Corresponding to the upper and lower positions, an air inlet 24 is symmetrically opened on the other side of the sterilization box 1. When drying is needed after cleaning, the receiving bin 5 is driven by the slider 3 and the roller 4 to move along the slide rail 2 to the top of the drying bin 21, and the third electric telescopic rod 19 is extended to drive the third lifting frame 20 and the drying bin 21 to rise and insert the receiving bin 5 into the drying bin 21. The drying fan 22 is started to blow hot air into the drying bin 21 to dry the plastic toys in the receiving bin 5, which solves the problem that disinfectant solution will remain on the surface of the toys after the plastic toys are sterilized.
[0023] Before the sterilization and disinfection is performed, the motor drives the roller to rotate and drives the slider and the material receiving bin to slide along the slide rail to one side of the sterilization box, and the material is poured into the material receiving bin through the feeding hopper, and a proper amount of sterilization solution is poured into the liquid storage bin through the infusion tube. After the motor drives the roller to rotate and drives the material receiving bin to move above the liquid storage bin, the first electric telescopic rod extends to drive the first lifting frame and the liquid storage bin to rise, so that the material receiving bin and the plastic toys are immersed in the liquid storage bin for disinfection. After the disinfection is completed, the first electric telescopic rod retracts to make the liquid storage bin descend, and the material receiving bin moves along the slide rail to the other side of the sterilization box driven by the roller and the slider, and the material receiving bin stops after moving to the top of the cleaning bin, and the second electric telescopic rod extends to drive the second lifting frame The lowering frame and the cleaning bin rise and cover the receiving bin, the water pump starts to transport the water in the water tank to the spray pipe to clean the plastic toys in the receiving bin below, the cleaned water flows into the cleaning bin and is discharged through the drain pipe. After cleaning, the water pump is turned off, the second electric telescopic rod retracts to drive the second lifting frame and the cleaning bin to descend, and the receiving bin slides along the slide rail to the top of the drying bin again driven by the roller, the third electric telescopic rod extends to drive the third lifting frame and the drying bin to rise and cover the outside of the receiving bin, the drying fan starts to dry the inside of the drying bin, and the air enters through the air inlet and the hot air is discharged from the exhaust port to form a stable airflow. When the sterilization process is completed, the sterilization box door is opened to remove the receiving bin from between the slide rails for easy dumping.
[0024] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A sterilization device for plastic toy production, characterized in that: The invention comprises a sterilization box (1), a sliding mechanism, a sterilization mechanism, a cleaning mechanism and a drying mechanism, wherein the sliding mechanism comprises a slide rail (2), a slider (3), a roller (4), a material receiving bin (5) and a feeding hopper (6), wherein the slide rail (2) is fixedly arranged in a front-to-back symmetrical manner in the sterilization box (1), a slider (3) is provided on the slider (3) for matching sliding, rollers (4) are provided on both sides of the slider (3) for symmetrical rotation in the upper and lower directions, the rollers (4) are electrically driven by a motor, the inner sides of the rollers (4) are in contact with the slide rail (2) in the upper and lower directions, a material receiving bin (5) is fixedly arranged between the sliders (3), and the material receiving bin (5) is a mesh hollow structure, a feeding hopper (6) is provided in the middle of one side of the sterilization box (1), and the feeding hopper (6) corresponds to the material receiving bin (5) in the upper and lower directions, a sterilization mechanism is provided on one side of the sterilization box (1), a cleaning mechanism is provided in the middle of the sterilization box (1), and a drying mechanism is provided on the other side of the sterilization box (1).
2. A sterilizing device for plastic toy production according to claim 1, characterized in that: The sterilization mechanism comprises a first electric telescopic rod (7), a first lifting frame (8), a liquid storage bin (9), an infusion tube (10) and a drainage tube (11); the first electric telescopic rod (7) is symmetrically fixedly arranged at the lower side of one side of the sterilization box (1); the first lifting frame (8) is fixedly arranged on the telescopic end of the first electric telescopic rod (7); the liquid storage bin (9) is fixedly arranged in the middle of the first lifting frame (8); an infusion tube (10) is connected to one side of the sterilization box (1); the infusion tube (10) corresponds to the liquid storage bin (9) in upper and lower positions; a drainage tube (11) is connected to the bottom of the liquid storage bin (9); the lower end of the drainage tube (11) passes through the sterilization box (1).
3. A sterilizing device for plastic toy production according to claim 2, characterized in that: The lower end of the drain pipe (11) is provided with a thread, and the lower end of the drain pipe (11) is rotatably sealed by a threaded cover.
4. A sterilizing device for plastic toy production according to claim 1, characterized in that: The cleaning mechanism comprises a second electric telescopic rod (12), a second lifting frame (13), a cleaning chamber (14), a water tank (15), a water pump (16), a spray pipe (17) and a drain pipe (18); a second electric telescopic rod (12) is symmetrically fixedly arranged in the middle of the sterilizing box (1); a second lifting frame (13) is fixedly arranged on the telescopic end of the second electric telescopic rod (12); a cleaning chamber (14) is fixedly arranged on the second lifting frame (13); a water tank (15) is fixedly arranged above the sterilizing box (1); a water pump (16) is fixedly arranged on the water tank (15); a spray pipe (17) is fixedly arranged in the middle of the sterilizing box (1); a pipe is connected between the spray pipe (17) and the water pump (16); and a drain pipe (18) is connected in the middle of the bottom of the cleaning chamber (14).
5. A sterilizing device for plastic toy production according to claim 4, characterized in that: The spray pipe (17) corresponds to the upper and lower positions of the cleaning chamber (14), and the lower end of the drain pipe (18) passes through the bottom of the sterilization box (1) and extends out.
6. A sterilizing device for plastic toy production according to claim 1, characterized in that: The drying mechanism comprises a third electric telescopic rod (19), a third lifting frame (20), a drying chamber (21), a drying fan (22) and an exhaust port (23); a third telescopic rod is symmetrically fixedly arranged on the other side of the sterilization box (1); a third lifting frame (20) is fixedly arranged on the telescopic end of the third telescopic rod; a drying chamber (21) is fixedly arranged on the third lifting frame (20); drying fans (22) are connected and fixedly arranged on both sides of the drying chamber (21); and an exhaust port (23) is opened on the other side of the sterilization box (1).
7. A sterilizing device for plastic toy production according to claim 6, characterized in that: The drying fans (22) are provided with two groups and the air outlets are in opposite directions. The air outlets (23) correspond to the upper and lower positions of the drying chamber (21). The other side of the sterilization box (1) is provided with air inlets (24) symmetrically arranged front to back.
Citation Information
Patent Citations
Sterilization device for plastic toy production
CN218247908U