Efficient mixing preparation device for modified surfactant
By designing a modified surfactant mixing device including a screw, a support plate and a stirring rod, the problem of excessive mixing time in the prior art is solved, efficient mixing is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421458163.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During use, the mixing time of existing surfactant mixing devices is too long, resulting in delayed production efficiency.
A modified surfactant efficient mixing preparation device is designed, including a base, a frame, a stirring barrel and a mixing mechanism. The mixing mechanism consists of a screw, a support plate, a motor and a mixing rod. The motor drives the screw to rotate and drives the support plate to move up and down, achieving efficient mixing of the mixing rod and agitating blade in the mixing barrel.
Through the design of this device, the mixing efficiency of the modified surfactant can be greatly improved, the mixing time can be shortened, and the production efficiency can be improved.
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Figure CN222816696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a modified surfactant preparation device, in particular to a modified surfactant high-efficiency mixing preparation device. Background Art
[0002] Surfactants, also known as interfacial agents, are compounds that can significantly reduce the surface tension or interfacial tension between two liquids, between liquid and gas, and between liquid and solid. Modified surfactants can give the surface of materials or products new properties such as hydrophilicity, biocompatibility, antistatic properties, dyeing properties, etc. while maintaining the original properties of the material or product.
[0003] The existing patent document with announcement number CN208465694U discloses a surfactant mixing device, which includes a mixing box, a raw material box, a suction pump, a raw material bucket, a solenoid valve, a motor, a worm reducer, a stirring disk, and a conical barrel; the raw material box is fixedly arranged on the upper part of the mixing box, and the suction pump is fixedly arranged on the top of the raw material box; the input end of the suction pump is connected with the interior of the raw material box through a liquid suction pipe, and the inner end of the liquid suction pipe is arranged at the inner bottom of the raw material box; the output end of the suction pump is connected with the interior of the mixing box through a liquid inlet pipe, and the inner end of the liquid inlet pipe is extended to the inner top of the mixing box; a slot is fixedly arranged on the inner side wall of the mixing box; a stirring disk is movably arranged in the slot, and several stirring blades are arranged at the upper equal rounded corners of the stirring disk; a motor box is fixedly arranged on the inner bottom of the mixing box, and a motor is arranged on one side of the motor box, and the motor is fixed to the outer wall of the mixing box through a motor support; the output shaft of the motor passes through the side wall of the mixing box and then passes through a coupling It is connected to the input end of the worm reducer inside the motor box, the worm reducer is fixedly arranged on the inner bottom surface of the mixing box, one end of the coupling is connected and fixed to the output shaft of the motor, and the other end is connected and fixed to the input end of the worm reducer; the output end of the worm reducer is rotatably connected with a rotating shaft, one end of the rotating shaft passes through the top of the motor box and is connected and fixed to the middle part of the stirring disk; the stirring disk is provided with several sieve holes; a support seat is fixedly arranged on the upper part of one side of the mixing box, and a raw material hopper is fixed on the support seat; the outlet end of the raw material hopper passes through the side wall of the mixing box and is connected to the inside of the mixing box; an electromagnetic valve is fixedly arranged on the outlet end of the raw material hopper; a control box is fixedly arranged on the bottom of the outer wall of the mixing box, and the suction pump, electromagnetic valve, motor and worm reducer are all connected to the power supply inside the control box; a discharge port is provided at the bottom of the mixing box, and a conical barrel is provided at the outer cover of the discharge port; the bottom of the conical barrel is open, and a control valve is provided at the bottom of the conical barrel.
[0004] Although the above surfactant mixing device can solve the corresponding technical problems, during use, the mixing time is too long, thereby slowing down the production efficiency.
[0005] Therefore, a device for efficiently mixing and preparing modified surfactants is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a modified surfactant high-efficiency mixing and preparing device, which is used to solve the problems raised by the above background technology.
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0008] The modified surfactant high-efficiency mixing and preparation device comprises:
[0009] A base, a frame is welded on the top of the base, a high-efficiency mixing mechanism for modified surfactant raw materials is installed on the frame, fixing mechanisms are symmetrically installed on both sides of the top of the base, a stirring barrel is abutted between the fixing mechanisms on both sides, and the mixing mechanism is arranged in coordination with the stirring barrel.
[0010] As a preferred technical solution, the mixing mechanism includes a screw, both ends of which rotate on the inner wall of the frame through bearings, a support plate is screwed on the surface of the screw, one end of the support plate is equipped with motor 2, the output shaft of motor 2 passes through the support plate and is fixedly connected to a stirring rod, the end of the stirring rod extends into the mixing barrel, and a plurality of stirring blades are installed at the end of the stirring rod.
[0011] As a preferred technical solution, one end of the screw rod passes through the frame and is fixedly connected to the output shaft end of motor 1, the motor 1 is fixedly mounted on the bracket, and the bracket is welded to the top of the frame.
[0012] As a preferred technical solution, sliding rods are symmetrically fixedly connected to the inner side of the frame, and the support plates are slidably disposed on the surfaces of the two sliding rods.
[0013] As a preferred technical solution, the fixing mechanism includes a fixing block, which is symmetrically welded on the top of the base, and a socket and a threaded hole are respectively opened in the middle of the fixing block, and an insertion rod is slidably connected in the socket, and a handle and an arc-shaped clamping ring are respectively fixedly connected at both ends of the insertion rod, and the arc-shaped clamping ring abuts against the mixing barrel.
[0014] As a preferred technical solution, a bolt is threaded in the threaded hole, and the bottom of the bolt abuts against the surface of the insertion rod.
[0015] The utility model has at least the following beneficial effects:
[0016] The beneficial effect of the utility model of the present application is that by installing motor 2 at one end of the support plate, the stirring rod at the end of the output shaft of motor 2 is rotated in the stirring barrel, so that the stirring blades at the end of the stirring rod can efficiently mix the modified surfactant. At the same time, the screw is driven by motor 1 to rotate, which can drive the support plate to move up and down, and the modified surfactant in the stirring barrel is evenly stirred up and down, which greatly improves the mixing efficiency of production and saves mixing time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the efficient mixing preparation device for modified surfactants of the utility model;
[0018] Figure 2 It is a rear view schematic diagram of the high-efficiency mixing and preparing device for modified surfactant of the utility model;
[0019] Figure 3 This is a schematic diagram of the dissection of the efficient mixing preparation device for modified surfactants of the utility model;
[0020] Figure 4 This is a schematic diagram of the components of the modified surfactant efficient mixing preparation device of the utility model.
[0021] In the figure: 1. base; 2. frame; 4. mixing barrel; 5. fixing mechanism; 501. fixing block; 502. plug rod; 503. handle; 504. arc-shaped clamping ring; 505. bolt; 506. threaded hole; 507. socket; 6. mixing mechanism; 601. support plate; 602. screw rod; 603. motor 1; 604. bracket; 605. slide rod; 606. motor 2; 607. stirring rod; 608. stirring blade; 609. bearing. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4 An embodiment of the utility model provides a modified surfactant efficient mixing and preparation device, comprising: a base 1, a frame 2 is welded on the top of the base 1, an efficient mixing mechanism 6 for modified surfactant raw materials is installed on the frame 2, fixing mechanisms 5 are symmetrically installed on both sides of the top of the base 1, a stirring barrel 4 is abutted between the fixing mechanisms 5 on both sides, and the mixing mechanism 6 is arranged in coordination with the stirring barrel 4.
[0024] The mixing mechanism 6 includes a screw 602, both ends of which rotate on the inner wall of the frame 2 through bearings 609, a support plate 601 is screwed on the surface of the screw 602, and a motor 2 606 is installed at one end of the support plate 601. The output shaft of the motor 2 606 passes through the support plate 601 and is fixedly connected to a stirring rod 607. The end of the stirring rod 607 extends into the mixing barrel 4, and a plurality of stirring blades 608 are installed at the end of the stirring rod 607. By installing the motor 2 606 at one end of the support plate 601, the stirring rod 607 at the end of the output shaft of the motor 2 606 rotates in the mixing barrel 4, so that the stirring blades 608 at the end of the stirring rod 607 can efficiently mix the modified surfactant, and the screw is rotated at the same time, so that the support plate 601 can be driven to move up and down, and the modified surfactant in the mixing barrel 4 can be evenly stirred up and down, which greatly improves the mixing efficiency of production and saves mixing time.
[0025] One end of the screw 602 penetrates the frame 2 and is fixedly connected to the end of the output shaft of the motor 1 603. The motor 1 603 is fixedly mounted on the bracket 604, and the bracket 604 is welded to the top of the frame 2. By mounting the motor 1 603 at one end of the screw 602, the motor 1 603 adopts a servo motor, and the rotation of the motor 1 603 makes the stirring rod 607 and the stirring blade 608 at one end of the support plate 601 move up and down evenly in the stirring barrel 4, so that the modified surfactant can be efficiently mixed and the mixing time can be greatly shortened.
[0026] Among them, the inner side of the frame 2 is symmetrically fixedly connected with a slide bar 605, and the surface of the two slide bars 605 is slid with a support plate 601. By installing the slide bar 605 on the frame 2, the middle part of the support plate 601 slides on the slide bar 605, and the support plate 601 can be stably moved up and down vertically under the drive of the screw rod 602.
[0027] The fixing mechanism 5 includes a fixing block 501, which is symmetrically welded on the top of the base 1, and a plug hole 507 and a threaded hole 506 are respectively provided in the middle of the fixing block 501. A plug rod 502 is slidably connected in the plug hole 507, and a handle 503 and an arc-shaped snap ring 504 are respectively fixedly connected at both ends of the plug rod 502, and the arc-shaped snap ring 504 abuts against the mixing barrel 4. By setting the fixing mechanism 5, and symmetrically fixing the fixing block 501 on the base 1, the plug rod 502 is slidably inserted in the plug hole 507, and by pushing the handle 503, the arc-shaped snap ring 504 at one end of the plug rod 502 abuts against the side wall of the mixing barrel 4, so that the mixing barrel 4 can be position-limited and tightly fixed, and at the same time, the fixing mechanism 5 can position-limit and tightly fix mixing barrels 4 of different sizes, which greatly improves the flexibility of use of the device.
[0028] A bolt 505 is threadedly connected in the threaded hole 506, and the bottom of the bolt 505 abuts against the surface of the plug rod 502. By threading the bolt 505 in the threaded hole 506 and making the bottom of the bolt 505 abut against the plug rod 502, the plug rod 502 can be locked, so that the arc-shaped clamping ring 504 on one end of the plug rod 502 can stably abut against the mixing barrel 4.
[0029] The working principle of the utility model is: when in use, the mixing barrel 4 is placed in the middle of the base 1, the handle 503 is pushed to make the insertion rod 502 slide in the insertion hole 507, and at the same time, the arc-shaped clamping ring 504 at one end of the insertion rod 502 is abutted against the side wall of the mixing barrel 4, and the bolt 505 is rotated at the same time to make the bottom of the bolt 505 abut against the insertion rod 502, so that the mixing barrel 4 is limited and fixed, and the motor 1 603 is started to make the screw 602 rotate, so that the support plate 601 screwed on the surface of the screw 602 moves up and down, so that the stirring rod 607 and the stirring blade 608 at one end of the support plate 601 are placed in the mixing barrel 4, and the motor 2 606 is started to efficiently mix the modified surfactant in the mixing barrel 4.
[0030] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A modified surfactant efficient mixing and preparation device, characterized in that: include: A base (1) is provided, a frame (2) is welded on the top of the base (1), a high-efficiency mixing mechanism (6) for modifying surfactant raw materials is installed on the frame (2), fixing mechanisms (5) are symmetrically installed on both sides of the top of the base (1), a stirring barrel (4) is abutted between the fixing mechanisms (5) on both sides, and the mixing mechanism (6) is arranged in coordination with the stirring barrel (4).
2. The modified surfactant efficient mixing and preparing device according to claim 1, characterized in that: The mixing mechanism (6) comprises a screw (602), the two ends of which rotate on the inner wall of the frame (2) via bearings (609), a support plate (601) is screwed onto the surface of the screw (602), one end of the support plate (601) is mounted with a second motor (606), the output shaft of the second motor (606) passes through the support plate (601) and is fixedly connected with a stirring rod (607), the end of the stirring rod (607) extends into the mixing barrel (4), and a plurality of stirring blades (608) are mounted on the end of the stirring rod (607).
3. The modified surfactant efficient mixing and preparing device according to claim 2, characterized in that: One end of the screw rod (602) passes through the frame (2) and is fixedly connected to the end of the output shaft of the motor (603). The motor (603) is fixedly mounted on a bracket (604). The bracket (604) is welded to the top of the frame (2).
4. The modified surfactant efficient mixing and preparing device according to claim 2, characterized in that: The inner side of the frame (2) is symmetrically fixedly connected with sliding rods (605), and the support plates (601) are slidably disposed on the surfaces of the two sliding rods (605).
5. The modified surfactant efficient mixing and preparing device according to claim 1, characterized in that: The fixing mechanism (5) comprises a fixing block (501), the fixing block (501) being symmetrically welded to the top of the base (1), a plug hole (507) and a threaded hole (506) being respectively provided in the middle of the fixing block (501), a plug rod (502) being slidably connected in the plug hole (507), a handle (503) and an arc-shaped clamping ring (504) being respectively fixedly connected at both ends of the plug rod (502), and the arc-shaped clamping ring (504) being abutted against the mixing barrel (4).
6. The modified surfactant efficient mixing and preparing device according to claim 5, characterized in that: A bolt (505) is threadedly connected inside the threaded hole (506), and the bottom of the bolt (505) abuts against the surface of the insertion rod (502).
Citation Information
Patent Citations
Surface -activeagent mixing arrangement
CN208465694U