Mixing machine for processing sodium metaaluminate
By designing the first electric push rod to pull the upward and downward movement of the feed pipe and the spiral twisting dragon in the mixer, combined with the stirring effect of the stirring sheet, the problem of difficulty in achieving longitudinal stirring of raw materials by the existing mixer is solved, efficient longitudinal and lateral agitation of raw materials is achieved, and the mixing efficiency is improved.
Patent Information
- Application Number
- CN202421367765.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-17
AI Technical Summary
It is difficult for existing mixers to achieve effective longitudinal stirring of raw materials in sodium metaaluminate processing, resulting in a long mixing time and poor mixing effect of upper and lower raw materials, which is difficult to meet processing needs.
A mixer for sodium metaaluminate processing is designed. The first electric push rod pulls the feed pipe and the first spiral twisting dragon to move up and down inside the mixing cylinder. Combined with the stirring effect of the stirring sheet, the longitudinal and horizontal agitation of the raw materials can be achieved and the mixing efficiency is improved.
It realizes efficient longitudinal and lateral agitation of raw materials in the mixing cylinder, significantly improves the efficiency of mixing raw materials, and meets the actual needs of sodium metaaluminate processing.
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Figure CN222816767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium aluminate processing, and more specifically, to a mixer for sodium aluminate processing. Background Art
[0002] Sodium aluminate is a white particle that is hygroscopic and very soluble in water, insoluble in ethanol, and its aqueous solution is strongly alkaline. The sintering method can be used to prepare sodium aluminate. The specific steps are: finely mix bauxite, soda ash and limestone, sinter at high temperature, leaching the clinker with water, removing silicon from the leached sodium aluminate solution, obtaining a refined sodium aluminate solution, and evaporating to dryness to obtain the finished sodium aluminate product.
[0003] When processing sodium aluminate, a mixer is generally used to mix the raw materials. When a common mixer is used, the raw materials at different heights inside the mixing barrel are only stirred and mixed horizontally, while the raw materials inside the mixing barrel are difficult to be turned over vertically, resulting in a long time required for mixing the raw materials. The mixing effect of the upper and lower layers of raw materials inside the mixing barrel is poor, which is difficult to meet the actual needs of sodium aluminate processing. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, the utility model provides a mixer for processing sodium aluminate, which pulls a feed pipe and a first spiral auger up and down inside a mixing barrel by a first electric push rod, so that the first spiral auger driven by a first motor and the feed pipe can uniformly transport raw materials at different heights inside the mixing barrel to the inside of a transfer bucket, and stir and mix them by a stirring blade. As the amount of raw materials entering the transfer bucket increases, the raw materials will overflow along the top of the transfer bucket and flow back into the inside of the mixing barrel again, and with the coordinated operation of the stirring component, the raw materials in the mixing barrel can be synchronously stirred horizontally and vertically.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixer for processing sodium aluminate, comprising a support seat, a mixing drum is fixed on the support seat, a cover plate is fixed on the top of the mixing drum, a discharge pipe is fixedly connected to the bottom of the mixing drum, a first fixing block is fixed on the outer wall of the mixing drum, a first electric push rod is arranged on the first fixing block, a first support plate is fixedly installed on the output end of the first electric push rod, a plurality of fixing rods and a first motor are fixedly installed on the lower surface of the first support plate, and a transfer pipe is fixedly installed after the bottom ends of the plurality of fixing rods pass through the cover plate. The bottom of the transfer bucket is fixedly connected to a feed pipe, the output shaft end of the first motor is fixed with a first transmission rod, the bottom end of the first transmission rod is fixed with a first spiral auger after passing through a cover plate, the feed pipe is sleeved on the outside of the first spiral auger, a plurality of stirring blades are fixed on the first transmission rod, and the plurality of stirring blades are all located inside the transfer bucket, a stirring assembly is arranged on the cover plate, the stirring assembly is used for stirring the raw materials inside the mixing barrel in the horizontal direction, and a discharging assembly is arranged on the support seat, the discharging assembly is used for discharging the raw materials after being mixed inside the mixing barrel.
[0006] As a preferred technical solution of the utility model, the cover plate is provided with a first through hole for sliding of the fixing rod, the cover plate is provided with a second through hole for sliding of the first transmission rod, and the cover plate is provided with a feeding port.
[0007] As a preferred technical solution of the utility model, the stirring assembly includes a slide rail and a second motor. The slide rail is fixedly installed inside the mixing barrel, and the second motor is fixedly installed on the cover plate.
[0008] As a preferred technical solution of the utility model, an internal gear is rotatably mounted on the inner side of the slide rail, an external gear is fixed to the output shaft end of the second motor, and the internal gear and the external gear are meshed with each other.
[0009] As a preferred technical solution of the utility model, two symmetrically arranged scrapers are fixed to the lower surface of the internal gear, and a plurality of stirring rods are fixed on the scrapers.
[0010] As a preferred technical solution of the utility model, the unloading assembly includes a unloading channel and a third motor, the unloading channel is fixedly mounted on a support seat, a second transmission rod is fixed to the output shaft end of the third motor, a second spiral auger is fixed to the top end of the second transmission rod after passing through the unloading channel, a piston is rotatably connected to the top of the second spiral auger through a bearing, the unloading pipe is sleeved on the outside of the second spiral auger, and the piston is slidably matched with the inner wall of the unloading pipe.
[0011] As a preferred technical solution of the utility model, a third through hole for sliding of the second transmission rod is provided on the material discharge channel.
[0012] As a preferred technical solution of the utility model, a second fixed block is fixed on the lower surface of the feeding channel, a second electric push rod is arranged at the bottom of the second fixed block, a second support plate is fixedly installed on the output end of the second electric push rod, and the third motor is fixedly installed on the second support plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model uses the first electric push rod to pull the feed pipe and the first spiral auger to move up and down inside the mixing barrel, so that the first spiral auger driven by the first motor and the feed pipe can uniformly transport the raw materials at different heights inside the mixing barrel to the inside of the transfer bucket, and mix them evenly by the stirring blade. As the amount of raw materials entering the transfer bucket increases, the raw materials will overflow along the top of the transfer bucket and flow back into the mixing barrel again. Under the coordinated operation of the stirring component, the raw materials in the mixing barrel are synchronously stirred horizontally and vertically, which effectively improves the efficiency of raw material mixing.
[0015] 2. The utility model drives the outer gear to rotate through the second motor. With the help of the mutual meshing of the outer gear and the inner gear, the inner gear can be pulled to drive the scraper to rotate, so that the scraper can scrape off the raw materials attached to the inner wall of the mixing barrel while driving a number of stirring rods to stir the raw materials inside the mixing barrel horizontally; the position of the piston can be adjusted by the second electric push rod, so that when the raw materials in the mixing barrel are unloaded, the piston can enter the interior of the mixing barrel, and then the third motor drives the second spiral auger to rotate, so that the mixed raw materials in the mixing barrel can be discharged in an orderly manner, ensuring the smooth discharge of the raw materials in the mixing barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the mixing cylinder in the utility model;
[0018] Figure 3 It is a longitudinal section view of the transfer bucket and the material conveying pipe in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the stirring assembly in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the unloading component in the utility model.
[0021] In the figure: 1. support seat; 2. mixing barrel; 3. cover plate; 4. discharge pipe; 5. first fixed block; 6. first electric push rod; 7. first support plate; 8. fixed rod; 9. first motor; 10. transfer bucket; 11. feed pipe; 12. first transmission rod; 13. first spiral auger; 14. stirring blade; 15. slide rail; 16. second motor; 17. internal gear; 18. external gear; 19. scraper; 20. stirring rod; 21. discharge channel; 22. third motor; 23. second transmission rod; 24. second spiral auger; 25. piston; 26. second fixed block; 27. second electric push rod; 28. second support plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figures 1 to 5 As shown, the utility model provides a mixer for processing sodium aluminate, including a support base 1, a mixing drum 2 is fixed on the support base 1, a cover plate 3 is fixed on the top of the mixing drum 2, a feeding port is provided on the cover plate 3, a discharge pipe 4 is fixedly connected to the bottom of the mixing drum 2, a first fixing block 5 is fixed to the outer wall of the mixing drum 2, a first electric push rod 6 is arranged on the first fixing block 5, a first support plate 7 is fixedly installed on the output end of the first electric push rod 6, a plurality of fixing rods 8 and a first motor 9 are fixedly installed on the lower surface of the first support plate 7, a transfer bucket 10 is fixed to the bottom ends of the plurality of fixing rods 8 after passing through the cover plate 3, a first through hole for sliding the fixing rods 8 is provided on the cover plate 3, and a first motor 9 is fixed on the lower surface of the first support plate 7. The bottom of the bucket 10 is fixedly connected to a feed pipe 11, the output shaft end of the first motor 9 is fixed with a first transmission rod 12, the bottom end of the first transmission rod 12 passes through the cover plate 3 and is fixed with a first spiral auger 13, the cover plate 3 is provided with a second through hole for the first transmission rod 12 to slide, a plurality of stirring blades 14 are fixed on the first transmission rod 12, and the plurality of stirring blades 14 are all located inside the transfer bucket 10, the feed pipe 11 is sleeved on the outside of the first spiral auger 13, a stirring assembly is provided on the cover plate 3, the stirring assembly is used for horizontal stirring of the raw materials inside the mixing barrel 2, and a discharging assembly is provided on the support seat 1, the discharging assembly is used for discharging the raw materials after mixing inside the mixing barrel 2.
[0024] The first electric push rod 6 is used to pull the feed pipe 11 and the first spiral auger 13 to move up and down inside the mixing drum 2, so that the first spiral auger 13 driven by the first motor 9 and the feed pipe 11 can uniformly transport the raw materials at different heights inside the mixing drum 2 to the inside of the transfer bucket 10, and mix them evenly by the stirring blade 14. As the amount of raw materials entering the transfer bucket 10 increases, the raw materials will overflow along the top of the transfer bucket 10 and flow back into the inside of the mixing drum 2 again. Under the coordinated operation of the stirring assembly, the raw materials in the mixing drum 2 are synchronously stirred horizontally and vertically.
[0025] Among them, the stirring assembly includes a slide rail 15 and a second motor 16, the slide rail 15 is fixedly installed inside the mixing barrel 2, the second motor 16 is fixedly installed on the cover plate 3, an internal gear 17 is rotatably installed on the inner side of the slide rail 15, an external gear 18 is fixed to the output shaft end of the second motor 16, the internal gear 17 and the external gear 18 are meshed with each other, and two symmetrically arranged scrapers 19 are fixed to the lower surface of the internal gear 17, and a plurality of stirring rods 20 are fixed on the scraper 19.
[0026] The second motor 16 is used to drive the outer gear 18 to rotate. With the help of the outer gear 18 and the inner gear 17 meshing with each other, the inner gear 17 can be pulled to drive the scraper 19 to rotate, so that the scraper 19 scrapes off the raw materials attached to the inner wall of the mixing drum 2 while driving multiple stirring rods 20 to stir the raw materials inside the mixing drum 2 horizontally.
[0027] Among them, the unloading assembly includes a feeding channel 21 and a third motor 22. The feeding channel 21 is fixedly mounted on the support seat 1. A second transmission rod 23 is fixed to the output shaft end of the third motor 22. A second spiral auger 24 is fixed to the top of the second transmission rod 23 after passing through the feeding channel 21. A third through hole for the sliding of the second transmission rod 23 is opened on the feeding channel 21. The top of the second spiral auger 24 is rotatably connected to a piston 25 through a bearing. The unloading pipe 4 is sleeved on the outside of the second spiral auger 24. The piston 25 slides with the inner wall of the unloading pipe 4. A second fixed block 26 is fixed to the lower surface of the feeding channel 21. A second electric push rod 27 is arranged at the bottom of the second fixed block 26. A second support plate 28 is fixedly mounted on the output end of the second electric push rod 27. The third motor 22 is fixedly mounted on the second support plate 28.
[0028] The position of the piston 25 can be adjusted by the second electric push rod 27, so that when the raw materials in the mixing barrel 2 are unloaded, the piston 25 can enter the interior of the mixing barrel 2, and then the third motor 22 drives the second spiral auger 24 to rotate, so that the mixed raw materials in the mixing barrel 2 can be discharged in an orderly manner, ensuring the smooth discharge of the raw materials in the mixing barrel 2.
[0029] The working principle and use process of this utility model:
[0030] The raw materials for processing sodium aluminate are added to the mixing drum 2 along the feeding port opened on the cover plate 3. After the raw materials are added, the first electric push rod 6 is started to pull the feeding pipe 11 and the first spiral auger 13 to move up and down inside the mixing drum 2, and the first motor 9 and the second motor 16 are started to operate, so that the first spiral auger 13 driven by the first motor 9 cooperates with the feeding pipe 11 to uniformly transport the raw materials at different heights inside the mixing drum 2 to the inside of the transfer bucket 10, and the stirring blades 14 are used to stir and mix them. As the raw materials entering the inside of the transfer bucket 10 continue to increase, the raw materials will overflow along the top of the transfer bucket 10 and flow back to the inside of the mixing drum 2 again, so as to achieve the mixing of the raw materials in the mixing drum 2 in the longitudinal direction. At the same time, the second motor 16 drives the external gear 18 to rotate, and the external gear 18 and the internal gear 17 are meshed with each other, so that the internal gear 17 can be pulled to drive the scraper 19 to rotate, so that the scraper 19 scrapes off the raw materials attached to the inner wall of the mixing drum 2, and drives multiple stirring rods 20 to stir the raw materials inside the mixing drum 2 in the horizontal direction;
[0031] After a period of time, the raw materials in the mixing barrel 2 are mixed, and the second electric push rod 27 is controlled to contract, so that it drives the piston 25 to move up to the inside of the mixing barrel 2. At this time, the first electric push rod 6 is in an extended state, and the second spiral auger 24 is driven to rotate by the third motor 22, so that the mixed raw materials in the mixing barrel 2 can be discharged in an orderly manner, so that the mixed raw materials can slide out along the discharge channel 21 and be collected and used.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixer for processing sodium aluminate, comprising a support base (1), characterized in that: A mixing drum (2) is fixed on the support seat (1), a cover plate (3) is fixed on the top of the mixing drum (2), a discharge pipe (4) is fixedly connected to the bottom of the mixing drum (2), a first fixed block (5) is fixed to the outer wall of the mixing drum (2), a first electric push rod (6) is arranged on the first fixed block (5), a first support plate (7) is fixedly installed on the output end of the first electric push rod (6), a plurality of fixed rods (8) and a first motor (9) are fixedly installed on the lower surface of the first support plate (7), a transfer bucket (10) is fixedly installed after the bottom ends of the plurality of fixed rods (8) pass through the cover plate (3), and the bottom of the transfer bucket (10) is fixedly connected to the conveying pipe (11). 1), a first transmission rod (12) is fixed to the output shaft end of the first motor (9), a first spiral auger (13) is fixed to the bottom end of the first transmission rod (12) after passing through the cover plate (3), the feed pipe (11) is sleeved on the outside of the first spiral auger (13), a plurality of stirring blades (14) are fixed to the first transmission rod (12), and the plurality of stirring blades (14) are all located inside the transfer bucket (10), a stirring assembly is arranged on the cover plate (3), and the stirring assembly is used for stirring the raw materials inside the mixing barrel (2) in the horizontal direction, and a discharge assembly is arranged on the support seat (1), and the discharge assembly is used for discharging the raw materials after mixing inside the mixing barrel (2).
2. A mixer for processing sodium aluminate according to claim 1, characterized in that: The cover plate (3) is provided with a first through hole for the sliding of the fixing rod (8), the cover plate (3) is provided with a second through hole for the sliding of the first transmission rod (12), and the cover plate (3) is provided with a feeding port.
3. A mixer for processing sodium aluminate according to claim 1, characterized in that: The stirring assembly comprises a slide rail (15) and a second motor (16), wherein the slide rail (15) is fixedly mounted inside the mixing barrel (2), and the second motor (16) is fixedly mounted on the cover plate (3).
4. A mixer for processing sodium aluminate according to claim 3, characterized in that: An internal gear (17) is rotatably mounted on the inner side of the slide rail (15), an external gear (18) is fixed to the output shaft end of the second motor (16), and the internal gear (17) and the external gear (18) are meshed with each other.
5. A mixer for processing sodium aluminate according to claim 4, characterized in that: Two symmetrically arranged scrapers (19) are fixed on the lower surface of the internal gear (17), and a plurality of stirring rods (20) are fixed on the scrapers (19).
6. A mixer for processing sodium aluminate according to claim 1, characterized in that: The unloading assembly comprises a unloading channel (21) and a third motor (22); the unloading channel (21) is fixedly mounted on the support seat (1); a second transmission rod (23) is fixed to the output shaft end of the third motor (22); a second spiral auger (24) is fixed to the top end of the second transmission rod (23) after passing through the unloading channel (21); a piston (25) is rotatably connected to the top of the second spiral auger (24) via a bearing; the unloading pipe (4) is sleeved on the outside of the second spiral auger (24); and the piston (25) is slidably matched with the inner wall of the unloading pipe (4).
7. A mixer for processing sodium aluminate according to claim 6, characterized in that: The material discharge channel (21) is provided with a third through hole for the second transmission rod (23) to slide.
8. A mixer for processing sodium aluminate according to claim 6, characterized in that: A second fixed block (26) is fixed on the lower surface of the material discharge channel (21), a second electric push rod (27) is arranged at the bottom of the second fixed block (26), a second support plate (28) is fixedly mounted on the output end of the second electric push rod (27), and the third motor (22) is fixedly mounted on the second support plate (28).