Equipment for preparing polycarboxylate superplasticizer

By designing a multi-motor gear system to drive the reactor rotation, the problem of single stirring method and poor effect of existing equipment is solved, and the full mixing and efficient discharge of polycarboxylic acid water reducing agent raw materials is achieved, which improves the preparation yield and the practicality of the device.

CN222816847UActive Publication Date: 2025-05-02XIANG YANG JIA XINYUAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421389970.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-05-02
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When preparing polycarboxylic acid water reducing agent, the existing production equipment has a single stirring method and poor stirring effect, so it is impossible to mix the raw materials quickly and thoroughly.

Method used

An equipment including a rotating reactor, a plurality of motors and gear systems is designed. By rotating the third motor, the first motor and the second motor simultaneously, the reactor is driven to rotate circumferentially in the annular seat and rotate reciprocatingly between the support. At the same time, the stirring rod and the reactor are opposite to the circumferential rotation direction of the reactor, so that the full mixing of raw materials is achieved.

Benefits of technology

The full mixing of polycarboxylic acid water reducing agent raw materials is effectively achieved, the preparation yield is improved, and the discharge effect is improved through spiral blades, which is enhanced and the practicality of the device is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses equipment for preparing a polycarboxylic acid water reducing agent, which relates to the technical field of water reducing agent preparation and particularly comprises a reaction kettle rotatably connected between two supports, the supports are vertically connected to the top of a base, the top of the reaction kettle is hermetically connected with a sealing cover, and the bottom of the reaction kettle is sealed by a bottom cover. A plurality of feeding pipes are arranged at the top of the sealing cover, and the lower end of the reaction kettle is connected with a discharging pipe; the outer wall of the reaction kettle is connected with an annular seat through a bearing, the annular seat is symmetrically connected with a first connecting seat and a second connecting seat, the first connecting seat and the second connecting seat are rotatably connected with the support through a rotating shaft, a first motor is fixedly connected in the first connecting seat, and the output end of the first motor is fixedly connected with a gear; a plurality of toothed plates are connected to the outer wall of the reaction kettle in the circumferential direction, and the gear is meshed with the toothed plates. Through simultaneous rotation of the third motor, the first motor and the second motor, the reaction kettle can be driven to rotate, and raw materials in the reaction kettle can be effectively and fully mixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of water reducing agent preparation, in particular to equipment for preparing polycarboxylic acid water reducing agent. Background Art

[0002] Water reducing agent refers to an admixture that can reduce the amount of mixing water and improve the strength of concrete while keeping the workability and cement dosage unchanged, or save cement dosage while keeping the workability and strength unchanged. It is widely used in projects such as roads, bridges, dams, tunnels and high-rise buildings.

[0003] When preparing polycarboxylic acid water-reducing agent, the existing production equipment usually stirs by simple stirring blades in the polymerization reactor. The stirring method is single and the stirring effect is poor, and the materials cannot be mixed together quickly and thoroughly. To this end, we propose a device for preparing polycarboxylic acid water-reducing agent. Utility Model Content

[0004] In view of the shortcomings of existing production equipment, such as a single stirring mode, poor stirring effect, and inability to quickly and thoroughly mix the materials together, the utility model provides a device for preparing polycarboxylic acid water reducer, which has the advantages of fully mixing the water reducer raw materials and ensuring the preparation yield, thereby solving the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A device for preparing a polycarboxylate water-reducing agent comprises a reactor rotatably connected between two supports, the supports are vertically connected to the top of a base, a sealing cover is sealed at the top of the reactor, the bottom of the reactor is sealed by a bottom cover, a plurality of feed pipes are arranged at the top of the sealing cover, and a discharge pipe is connected to the lower end of the reactor;

[0007] An annular seat is connected to the outer wall of the reactor through a bearing, and a first connecting seat and a second connecting seat are symmetrically connected to the annular seat. The first connecting seat and the second connecting seat are rotatably connected to the support through a rotating shaft. A first motor is fixedly connected in the first connecting seat, and a gear is fixedly connected to the output end of the first motor. A plurality of tooth plates are connected to the outer wall of the reactor along the circumferential direction, and the gears and the tooth plates are meshingly connected.

[0008] Optionally, a second motor is fixedly connected to the outer wall of one of the supports, and a sprocket is fixedly connected to the rotating shaft connected to the second connecting seat and the output end of the second motor, and the two sprockets are connected by a chain.

[0009] Optionally, a connecting shaft is rotatably connected between the sealing cover and the bottom cover, the upper end of the connecting shaft extends to the top of the sealing cover and is fixedly connected to a third motor, and the upper end of the connecting shaft located in the reactor is fixedly connected to a stirring rod.

[0010] Optionally, a spiral blade is fixedly connected to the connecting shaft at the lower end of the reactor.

[0011] Optionally, the first connecting seat is a C-shaped seat and the second connecting seat is an L-shaped seat.

[0012] Optionally, a control box is fixedly connected to the outer wall of one of the supports, a controller is disposed in the control box, and the first motor, the second motor, and the third motor are all connected to the controller.

[0013] Compared with the prior art, the utility model can drive the reactor to rotate circumferentially in the annular seat and reciprocate between the supports through the simultaneous rotation of the third motor, the first motor and the second motor. Moreover, since the circumferential rotation directions of the stirring rod and the reactor are opposite, the internal raw materials can be effectively mixed. The spiral blades can improve the discharge effect and improve the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0016] In the figure: 1. first connecting seat; 2. feeding pipe; 3. gear; 4. support; 5. first motor; 6. annular seat; 7. reactor; 8. bottom cover; 9. discharge pipe; 10. second connecting seat; 11. second motor; 12. sprocket; 13. sealing cover; 14. third motor; 15. base; 16. tooth plate; 17. spiral blade; 18. stirring rod; 19. connecting shaft; 20. rotating shaft; 21. control box. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1 to Figure 2 The utility model provides a technical solution: an apparatus for preparing polycarboxylic acid water-reducing agent, comprising a reactor 7 rotatably connected between two supports 4, the supports 4 being vertically connected to the top of a base 15, a sealing cover 13 being sealed at the top of the reactor 7, the bottom of the reactor 7 being sealed by a bottom cover 8, and a plurality of feed pipes 2 being arranged at the top of the sealing cover 13, and a discharge pipe 9 being connected at the lower end of the reactor 7.

[0019] like Figure 2 As shown, a second motor 11 is fixedly connected to the outer wall of one of the supports 4, and a sprocket 12 is fixedly connected to the rotating shaft 20 connected to the second connecting seat 10 and the output end of the second motor 11. The two sprockets 12 are connected by a chain. The rotation of the second motor 11 drives the two sprockets 12 to rotate simultaneously, and then drives the reactor 7 to reciprocate between the two supports 4, thereby achieving the effect of mixing the raw materials in the reactor 7.

[0020] like Figure 1 , 2 As shown, in order to further improve the mixing efficiency of the raw materials inside the reactor 7, an annular seat 6 is connected to the outer wall of the reactor 7 through a bearing, and a first connecting seat 1 and a second connecting seat 10 are symmetrically connected to the annular seat 6, the first connecting seat 1 is a C-shaped seat and the second connecting seat 10 is an L-shaped seat, the first connecting seat 1 and the second connecting seat 10 are rotatably connected to the support 4 through a rotating shaft 20, a first motor 5 is fixedly connected in the first connecting seat 1, a gear 3 is fixedly connected to the output end of the first motor 5, a plurality of tooth plates 16 are connected to the outer wall of the reactor 7 along the circumferential direction, the gear 3 and the tooth plate 16 are meshed and connected, and the first motor 5 rotates to realize the rotation of the reactor 7 in the annular seat 6, and at the same time, with the cooperation of the second motor 11, the raw materials can be further fully mixed.

[0021] At the same time, in order to ensure that the raw materials inside the reactor 7 are stirred and mixed, Figure 2 As shown, a connecting shaft 19 is rotatably connected between the sealing cover 13 and the bottom cover 8, the upper end of the connecting shaft 19 extends to the top of the sealing cover 13 and is fixedly connected to the third motor 14, the upper end of the connecting shaft 19 located in the reactor 7 is fixedly connected to a stirring rod 18, and the connecting shaft 19 located at the lower end of the reactor 7 is fixedly connected to a spiral blade 17, a control box 21 is fixedly connected to the outer wall of one of the supports 4, a controller is arranged in the control box 21, the first motor 5, the second motor 11, and the third motor 14 are all connected to the controller. In actual use, the third motor 14 drives the connecting shaft 19 to rotate in a direction opposite to the direction of rotation of the reactor 7 driven by the first motor 5, thereby effectively ensuring uniform mixing.

[0022] In summary, when the equipment for preparing polycarboxylic acid water-reducing agent is used, the raw materials are placed into the reactor 7 through the feed pipe 2, and the third motor 14, the first motor 5 and the second motor 11 are rotated simultaneously, so that the reactor 7 can be driven to rotate circumferentially in the annular seat 6 and reciprocate between the supports 4. At the same time, the stirring rod 18 rotates in the opposite direction to the circumferential direction of the reactor 7, which can effectively achieve sufficient mixing of the internal raw materials. In actual use, a solenoid valve is installed on the discharge pipe 9, and at the same time, the spiral blade 17 can improve the discharge effect, thereby effectively improving the practicability of the device.

[0023] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An apparatus for preparing a polycarboxylate water-reducing agent, comprising a reaction kettle (7) rotatably connected between two supports (4), the supports (4) being vertically connected to the top of a base (15), characterized in that: The top of the reaction kettle (7) is sealed with a sealing cover (13), the bottom of the reaction kettle (7) is sealed by a bottom cover (8), a plurality of feed pipes (2) are arranged on the top of the sealing cover (13), and a discharge pipe (9) is connected to the lower end of the reaction kettle (7); An annular seat (6) is connected to the outer wall of the reaction kettle (7) via a bearing, a first connecting seat (1) and a second connecting seat (10) are symmetrically connected to the annular seat (6), the first connecting seat (1) and the second connecting seat (10) are rotatably connected to the support (4) via a rotating shaft (20), a first motor (5) is fixedly connected inside the first connecting seat (1), a gear (3) is fixedly connected to the output end of the first motor (5), a plurality of tooth plates (16) are connected to the outer wall of the reaction kettle (7) along the circumferential direction, and the gear (3) and the tooth plate (16) are meshingly connected.

2. The device for preparing polycarboxylate water reducer according to claim 1, characterized in that: A second motor (11) is fixedly connected to the outer wall of one of the supports (4), and a sprocket (12) is fixedly connected to a rotating shaft (20) connected to the second connecting seat (10) and an output end of the second motor (11), and the two sprockets (12) are connected via a chain.

3. The device for preparing polycarboxylate water reducer according to claim 1, characterized in that: A connecting shaft (19) is rotatably connected between the sealing cover (13) and the bottom cover (8); the upper end of the connecting shaft (19) extends to the top of the sealing cover (13) and is fixedly connected to a third motor (14); and the upper end of the connecting shaft (19) located in the reaction kettle (7) is fixedly connected to a stirring rod (18).

4. The device for preparing polycarboxylate water reducer according to claim 3, characterized in that: A spiral blade (17) is fixedly connected to a connecting shaft (19) located at the lower end of the reaction kettle (7).

5. The device for preparing polycarboxylate water reducer according to claim 1, characterized in that: The first connecting seat (1) is a C-shaped seat and the second connecting seat (10) is an L-shaped seat.

6. The device for preparing polycarboxylate water-reducing agent according to any one of claims 1 to 4, characterized in that: A control box (21) is fixedly connected to the outer wall of one of the supports (4), a controller is arranged in the control box (21), and the first motor (5), the second motor (11), and the third motor (14) are all connected to the controller.