Stepless self-adjusting spiral discharging device
By designing a stepless self-adjusting screw unloading device, using the adjustment holes of the differential and internal threads, rapid stepless adjustment of the screw unloading rotor is achieved, solving the complex and cumbersome adjustment process in the prior art and improving operating efficiency.
Patent Information
- Application Number
- CN202421485853.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The adjustment process of the screw unloading rotor of the existing screw unloading device is complicated and cumbersome, requiring dismantling and installing a large number of bolts, which consumes a lot of time, and there are certain restrictions on the adjustment position, which affects the operating efficiency of workers.
A stepless self-adjusting screw unloading device is designed. Through the combination of a differential, installation cover, screw unloading rotor, screen basket, and fabric disk, the adjustment holes and adjustment bolts of the internal thread are used to achieve rapid stepless adjustment of the screw unloading rotor.
The rapid stepless adjustment of the spiral unloading rotor is realized, which reduces the difficulty of workers' operation, saves operating time, improves work efficiency, and is suitable for on-site adjustments in various environments.
Smart Images

Figure CN222817049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining equipment, in particular to a stepless self-adjusting spiral unloading device used on a vertical centrifuge. Background Art
[0002] The spiral discharge device is a device used in the centrifuge to scrape off the coal particles left on the inner wall of the screen basket under the action of centrifugal force. When the coal particles are continuously scraped off, the spiral discharge rotor on the spiral discharge device will also be continuously worn. After the spiral discharge rotor is worn, the gap between the blades of the spiral discharge rotor and the inner wall of the screen basket will continue to increase, resulting in the coal particles on the inner wall of the screen basket cannot be scraped off in time, affecting the life of the screen basket and reducing the product yield.
[0003] After the gap between the blades of the spiral unloading rotor and the inner wall of the screen basket becomes larger, the spiral unloading rotor needs to be adjusted. The adjustment of the spiral unloading rotor in the existing bolt unloading device is complicated and cumbersome. It is necessary to remove the screen basket, the feeding plate, the mounting pad, and the spiral unloading rotor in sequence. After the removal, the mounting pad previously installed on the top of the spiral unloading rotor is installed to the bottom of the spiral unloading rotor, and then the components are installed in sequence. The method of this process is very cumbersome, requiring the disassembly and installation of a large number of bolts, which takes a lot of time. In addition, for every 1mm increase in the height of the adjustment pad, the gap decreases by 0.34mm. There is a position limit for the adjustment of the spiral unloading rotor, and it cannot be directly adjusted to the appropriate position. It requires workers to make multiple adjustments, which wastes a lot of manpower and material resources, and the site may not have a good adjustment environment. There is a need for a spiral unloading device that can be easily disassembled, is not restricted by the environment, and is easy to adjust steplessly. Utility Model Content
[0004] In order to solve the problem in the prior art that the adjustment process of the spiral unloading rotor of the spiral unloading device is complicated and cumbersome, requiring the disassembly and installation of a large number of bolts, consuming a lot of time, and there are certain limitations on the adjustment position, the utility model provides a stepless self-adjusting spiral unloading device that is convenient and quick to adjust.
[0005] The technical solution adopted by the utility model to solve the above problems is:
[0006] A stepless self-adjusting spiral unloading device comprises a differential, a mounting cover, a spiral unloading rotor, a screen basket, and a material distribution plate;
[0007] The bottom of the differential is connected to the motor of the centrifuge;
[0008] The middle part of the differential is connected to the mounting cover; the mounting cover is connected to the bottom of the screen basket;
[0009] The upper part of the differential is connected to the spiral unloading rotor; the upper part of the cone sleeve of the spiral unloading rotor is connected to the distribution plate; and a plurality of scrapers are arranged on the cone sleeve;
[0010] The middle position of the cone sleeve is provided with an axial hole for installing the differential output shaft, and the periphery of the axial hole is provided with a plurality of adjustment holes for installing adjustment bolts to connect the differential;
[0011] The adjusting hole is provided with an internal thread;
[0012] The differential is provided with a mounting hole for a matching adjustment hole, and an internal thread is arranged in the mounting hole.
[0013] Preferably, the mounting cover comprises a cover body and a mounting seat;
[0014] The cover body is arranged outside the differential; the bottom of the cover body is flush with the bottom of the differential;
[0015] The mounting seat is located outside the bottom of the cover body.
[0016] Preferably, an adjustment bolt is installed on the upper part of the cover to connect the differential.
[0017] Preferably, the mounting seat is connected to the bottom of the screen basket by bolts.
[0018] Preferably, the outer side of the cover body and the inner side of the screen basket form a cavity, and the scraper of the spiral discharge rotor is located in the cavity.
[0019] Preferably, the distribution plate is connected to the upper part of the cone sleeve by bolts.
[0020] Preferably, a mounting pad is provided between the upper surface of the shaft hole and the adjustment hole and the adjustment bolt;
[0021] The mounting pad is provided with a through hole matching the shaft hole and the adjustment hole.
[0022] Beneficial effects of the utility model:
[0023] In the utility model, the spiral unloading rotor is connected to the differential through an adjustment hole with an internal thread. When the spiral unloading rotor is worn and needs to be adjusted, it is only necessary to remove the bolts connecting the spiral unloading rotor and the distribution plate, and then adjust the adjustment bolts connecting the spiral unloading rotor and the differential. The adjustment bolts lift the spiral unloading rotor to raise the position of the spiral unloading rotor, reduce the gap between the spiral unloading rotor and the screen basket, and achieve the purpose of adjusting the spiral unloading rotor. Finally, the distribution plate is installed, and the adjustment of the spiral unloading rotor is completed. When adjusting the spiral unloading rotor, the utility model is easy to disassemble and quick to assemble, and stepless adjustment is realized, which reduces the difficulty of operation for workers, saves operation time, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure position after the utility model is disassembled;
[0025] Figure 2It is a schematic diagram of the overall structure after adjustment of the utility model.
[0026] In the figure: differential 1, mounting cover 2, cover body 2-1, mounting seat 2-2, spiral unloading rotor 3, cone sleeve 3-1, scraper 3-2, shaft hole 3-3, adjustment bolt 3-4, adjustment hole 3-5, mounting pad 4, distribution plate 5, screen basket 6. DETAILED DESCRIPTION
[0027] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0028] like Figure 1-2 As shown, a stepless self-adjusting spiral unloading device comprises a differential 1, a mounting cover 2, a spiral unloading rotor 3, a screen basket 6 and a distribution plate 5; the bottom of the differential 1 is connected to the motor of the centrifuge; the middle of the differential 1 is connected to the mounting cover 2; the mounting cover 2 is connected to the bottom of the screen basket 6; the upper part of the differential 1 is connected to the spiral unloading rotor 3; the upper part of the cone sleeve 3-1 of the spiral unloading rotor 3 is connected to the distribution plate 5; a plurality of scrapers 3-2 are arranged on the cone sleeve 3-1; an axial hole 3-3 for mounting the output shaft of the differential 1 is arranged in the middle position of the cone sleeve 3-1, and a plurality of adjustment holes 3-5 for connecting the differential 1 through adjustment bolts 3-4 are arranged on the periphery of the axial hole 3-3; an internal thread is arranged in the adjustment hole 3-5; a mounting hole for matching the adjustment hole is arranged on the differential 1, and an internal thread is arranged in the mounting hole.
[0029] The mounting cover 2 includes a cover body 2-1 and a mounting seat 2-2; the cover body 2-1 is arranged outside the differential 1; the bottom of the cover body 2-1 is flush with the bottom of the differential 1; the mounting seat 2-2 is located outside the bottom of the cover body 2-1. The upper part of the cover body 2-1 is connected to the differential 1 through an adjustment bolt 3-4. The mounting seat 2-2 is connected to the bottom of the screen basket 6 through bolts.
[0030] The outer side of the cover 2-1 and the inner side of the screen basket 6 form a cavity, and the scraper 3-2 of the spiral unloading rotor 3 is located in the cavity. The distribution plate 5 is connected to the upper part of the cone sleeve 3-1 by bolts. A mounting pad 4 is provided between the upper surface of the shaft hole 3-3 and the adjustment hole 3-5 and the adjustment bolt 3-4; the mounting pad 4 is provided with a through hole matching the shaft hole 3-3 and the adjustment hole 3-5.
[0031] The utility model is applicable to a vertical centrifuge. When adjusting the spiral discharge rotor 3, it is only necessary to remove the bolts connecting the spiral discharge rotor 3 and the distribution plate 5, and adjust the adjusting bolts 3-4 connecting the spiral discharge rotor 3 and the differential 1. The adjusting hole 3-5 has an internal thread, so that the adjusting bolts 3-4 can lift the spiral discharge rotor 3, so that the position of the spiral discharge rotor 3 is raised, and the gap between the spiral discharge rotor 3 and the screen basket 6 is reduced, so as to achieve the purpose of adjusting the spiral discharge rotor 3. There is no height restriction when adjusting the spiral discharge rotor 3 by adjusting the bolts 3-4, and the spiral discharge rotor 3 can be freely adjusted to achieve stepless self-adjustment, and there are no harsh requirements on the on-site environment.
[0032] When the spiral unloading rotor 3 is adjusted, the utility model is easy to disassemble and quick to assemble, and stepless adjustment is realized, which reduces the difficulty of operation for workers, saves operation time, and improves work efficiency.
[0033] The above embodiments are only used to illustrate the present invention, wherein the structures and connection modes of the components may be changed. Any equivalent transformations and improvements based on the technical solution of the present invention should not be excluded from the protection scope of the present invention.
Claims
1. A stepless self-adjusting spiral unloading device, characterized in that: It includes differential, mounting cover, spiral discharge rotor, screen basket and distribution plate; The bottom of the differential is connected to the motor of the centrifuge; The middle part of the differential is connected to a mounting cover; The mounting cover is connected to the bottom of the screen basket; The upper part of the differential is connected to the spiral unloading rotor; the upper part of the cone sleeve of the spiral unloading rotor is connected to the distribution plate; and a plurality of scrapers are arranged on the cone sleeve; The middle position of the cone sleeve is provided with an axial hole for installing the differential output shaft, and the periphery of the axial hole is provided with a plurality of adjustment holes for installing adjustment bolts to connect the differential; The adjusting hole is provided with an internal thread; The differential is provided with a mounting hole for a matching adjustment hole, and an internal thread is arranged in the mounting hole.
2. The stepless self-adjusting spiral unloading device according to claim 1 is characterized in that: The mounting cover comprises a cover body and a mounting seat; The cover body is arranged outside the differential; the bottom of the cover body is flush with the bottom of the differential; The mounting seat is located outside the bottom of the cover body.
3. The stepless self-adjusting spiral unloading device according to claim 2 is characterized in that: The upper part of the cover body is provided with an adjusting bolt for connecting the differential.
4. The stepless self-adjusting spiral unloading device according to claim 2 is characterized in that: The mounting base is connected to the bottom of the screen basket by bolts.
5. The stepless self-adjusting spiral unloading device according to claim 2 is characterized in that: The outer side of the cover body and the inner side of the screen basket form a cavity, and the scraper of the spiral discharge rotor is located in the cavity.
6. The stepless self-adjusting spiral unloading device according to claim 1 is characterized in that: The material distribution plate is connected to the upper part of the cone sleeve through bolts.
7. The stepless self-adjusting spiral unloading device according to claim 1 is characterized in that: A mounting pad is provided between the upper surface of the shaft hole and the adjustment hole and the adjustment bolt; The mounting pad is provided with a through hole matching the shaft hole and the adjustment hole.