Wire coil spraying system

Abstract

The utility model provides a wire coil spraying system. The wire coil spraying system comprises a spraying room; a drying room; the wire coil spraying device is mounted in the spraying room and comprises a rotating mechanism for driving a wire coil to rotate along the central axis of the wire coil; the outer surface spraying mechanism is constructed to be arranged on the periphery of the wire coil; an inner surface spraying mechanism; and the transfer mechanism is used for conveying the wire coil to the drying room. According to the technical scheme, the wire coil spraying system can solve the problem that an existing spraying mode is low in spraying efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying, in particular to a wire reel spraying system. Background Art

[0002] In current industrial production, the wire reel spraying process mainly relies on manual operation. Although this traditional manual spraying method meets the production needs to a certain extent, during the wire reel spraying process, the wire reel to be sprayed needs to be manually moved to the spraying position. During spraying, multiple people are required to cooperate in rotating the wire reel and spraying the inner and outer surfaces of the wire reel. After spraying, the wire reel needs to be transported to the storage position, and the spraying efficiency is low. Utility Model Content

[0003] The main purpose of the utility model is to provide a wire reel spraying system, which can solve the problem of low spraying efficiency in the existing spraying method.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a wire reel spraying system, including: a spraying room; a drying room; a wire reel spraying device installed in the spraying room, the wire reel spraying device including: a rotating mechanism for driving the wire reel to rotate along the central axis of the wire reel; an outer surface spraying mechanism, which is constructed to be arranged on the outer periphery of the wire reel; an inner surface spraying mechanism; and a transfer mechanism for transporting the wire reel to the drying room.

[0005] Furthermore, the spray booth includes a first mounting seat, the first mounting seat has a mounting cavity and an opening connected to the mounting cavity, the rotating mechanism includes a second mounting seat, a plurality of rollers and a driving structure, the second mounting seat and the driving structure are both mounted in the mounting cavity, the plurality of rollers are located at the opening, and the plurality of rollers are spaced apart along a first direction on the second mounting seat to form a bearing area for bearing the wire drum, and the driving structure is used to drive at least one roller to rotate around its central axis.

[0006] Furthermore, the wire drum spraying system also includes a guide rail, which is located above the rotating mechanism. The guide rail extends from the side of the spraying room away from the drying room to the side of the drying room away from the spraying room. The transfer mechanism is installed on the guide rail and moves along the guide rail.

[0007] Furthermore, the transfer mechanism is slidably arranged on the guide rail along the second direction.

[0008] Furthermore, there are multiple wire drum spraying devices and guide rails, the multiple wire drum spraying devices are arranged at intervals along the first direction, the multiple wire drum spraying devices are arranged in one-to-one correspondence with the multiple guide rails, and the multiple transfer mechanisms are respectively slidably arranged on the corresponding guide rails.

[0009] Furthermore, the transfer mechanism includes a third mounting seat, a lifting mechanism and an electromagnetic adsorption component. The lifting mechanism is installed on the third mounting seat. The electromagnetic adsorption component is connected to the lifting mechanism and is movably arranged along the vertical direction through the lifting mechanism. The electromagnetic adsorption component is constructed to be able to engage with the outer surface of the wire drum.

[0010] Furthermore, the side of the electromagnetic adsorption component facing the wire drum is a curved surface, and the curved surface is adapted to the outer surface of the attraction position of the wire drum.

[0011] Furthermore, a protective structure is provided on the arc surface.

[0012] Furthermore, the protective structure is made of rubber material.

[0013] Furthermore, the wire reel spraying system also includes a drying device, which is arranged in a drying room.

[0014] By applying the technical solution of the utility model, when spraying the wire drum, the rotating mechanism drives the wire drum to rotate along its own central axis, and the rotating mechanism cooperates with the outer surface spraying mechanism and the inner surface spraying mechanism to realize the spraying of the outer surface and the inner surface of the wire drum. The wire drum after spraying is transported to the drying room for drying by the transfer mechanism. From the above, it can be seen that the spraying, rotation and transportation of the wire drum using the wire drum spraying system of the present application are realized through the wire drum spraying device and the transfer mechanism, without manual spraying, rotation and transportation, with a high degree of automation, which can greatly improve the spraying efficiency and the production efficiency of the wire drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0016] In the figure:

[0017] Figure 1 A simplified structural diagram of a wire drum spraying system according to an embodiment of the utility model is shown;

[0018] Figure 2 A top view of a wire reel spraying system according to an embodiment of the present invention is shown.

[0019] The above drawings include the following reference numerals:

[0020] 10. Rotating mechanism; 20. Wire drum; 30. External surface spraying mechanism; 40. Internal surface spraying mechanism; 50. Transfer mechanism; 52. Electromagnetic adsorption component; 60. Spraying room; 61. First mounting seat; 62. Opening; 70. Drying room; 80. Guide rail. DETAILED DESCRIPTION

[0021] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] See also Figure 1 and Figure 2 As shown, the utility model provides a wire reel spraying system, including: a spraying room 60; a drying room 70; a wire reel spraying device, installed in the spraying room 60, the wire reel spraying device includes: a rotating mechanism 10, used to drive the wire reel 20 to rotate along the central axis of the wire reel 20; an outer surface spraying mechanism 30, which is constructed to be arranged on the outer periphery of the wire reel 20; an inner surface spraying mechanism 40; and a transfer mechanism 50, used to transport the wire reel 20 to the drying room 70.

[0023] In this embodiment, the wire drum spraying device is installed in the spraying room 60, which is used to spray the wire drum 20. After the spraying, the wire drum 20 is dried in the drying room 70. When the wire drum 20 is sprayed, the rotating mechanism 10 drives the wire drum 20 to rotate along its own central axis. The rotating mechanism 10 cooperates with the outer surface spraying mechanism 30 and the inner surface spraying mechanism 40 to realize the spraying of the outer surface of the wire drum 20 and the inner surface of the wire drum 20. The wire drum 20 after spraying is transported to the drying room 70 for drying by the transfer mechanism 50. It can be seen from the above that the spraying, rotation and transportation of the wire drum 20 by the wire drum spraying system of the present application are realized by the wire drum spraying device and the transfer mechanism 50, without manual spraying, rotation and transportation, with a high degree of automation, which can greatly improve the spraying efficiency and the production efficiency of the wire drum 20. At the same time, through the above-mentioned wire drum spraying system, it can not only reduce the labor intensity of manual spraying, but also avoid the paint mist generated during spraying from harming the health of the staff.

[0024] It should be noted that the outer surface spraying mechanism 30 and the inner surface spraying mechanism 40 are both wire reel spraying devices of the prior art, and the specific structures are not described in detail here.

[0025] See also Figure 1 and Figure 2 As shown, in one embodiment of the utility model, the spray booth 60 includes a first mounting seat 61, the first mounting seat 61 has a mounting cavity and an opening 62 connected to the mounting cavity, the rotating mechanism 10 includes a second mounting seat, a plurality of rollers and a driving structure, the second mounting seat and the driving structure are both installed in the mounting cavity, the plurality of rollers are located at the opening 62, and the plurality of rollers are arranged on the second mounting seat at intervals along a first direction to form a bearing area for bearing the wire drum 20, and the driving structure is used to drive at least one roller to rotate around its central axis.

[0026] In this embodiment, the second mounting seat is installed in the mounting cavity, and multiple rollers are installed on the second mounting seat, which can realize the embedded installation of the rotating mechanism 10 and improve the space utilization rate in the spray room 60. The wire drum 20 is placed in the bearing area, and the driving structure drives the roller to rotate. The roller rotates and drives the wire drum 20 to rotate along its own central axis.

[0027] In one embodiment, the driving structure is a driving motor.

[0028] See also Figure 1 and Figure 2 As shown, in one embodiment of the utility model, the wire drum spraying system also includes a guide rail 80, which is located above the rotating mechanism 10, and the guide rail 80 extends from the side of the spraying room 60 away from the drying room 70 to the side of the drying room 70 away from the spraying room 60, and the transfer mechanism 50 is installed on the guide rail 80 and guides the movement along the guide rail 80.

[0029] Through the above arrangement, the transfer mechanism 50 can be moved from the spraying room 60 to the drying room 70, so as to facilitate the drying of the wire reel 20.

[0030] See also Figure 1 and Figure 2 As shown, in one embodiment of the present invention, the transfer mechanism 50 is slidably disposed on the guide rail 80 along the second direction.

[0031] In this embodiment, the transfer mechanism 50 is slidably disposed on the guide rail 80 to transport the wire reel 20 to the drying room 70 for drying operation.

[0032] In one embodiment, a sliding block is provided on the transfer mechanism 50 , and a sliding groove adapted to the sliding block is provided on the guide rail 80 , so that the transfer mechanism 50 can be slidably set on the guide rail 80 .

[0033] See also Figure 1 and Figure 2 As shown, in one embodiment of the utility model, there are multiple wire drum spraying devices and multiple guide rails 80, the multiple wire drum spraying devices are arranged at intervals along the first direction, the multiple wire drum spraying devices are arranged one by one corresponding to the multiple guide rails 80, and the multiple transfer mechanisms 50 are respectively slidably set on the corresponding guide rails 80.

[0034] Through the above arrangement, the transfer rate of the wire drum 20 can be increased, and the production efficiency of the wire drum 20 can be further improved.

[0035] See also Figure 1 and Figure 2As shown, in one embodiment of the utility model, the transfer mechanism 50 includes a third mounting seat, a lifting mechanism and an electromagnetic adsorption component 52. The lifting mechanism is installed on the third mounting seat. The electromagnetic adsorption component 52 is connected to the lifting mechanism and is movably arranged along the vertical direction through the lifting mechanism. The electromagnetic adsorption component 52 is constructed to be able to be attracted to the outer surface of the wire drum 20.

[0036] In this embodiment, after the wire drum 20 is sprayed, the lifting mechanism drives the electromagnetic adsorption component 52 to descend to the position of the wire drum 20, and then power is turned on to make the electromagnetic adsorption component 52 and the outer surface of the wire drum 20 attract each other, and then the wire drum 20 is transported to the drying room 70 for drying the wire drum 20.

[0037] In one embodiment, the electromagnetic attraction member 52 is an electromagnet.

[0038] In one embodiment of the present invention, the side of the electromagnetic adsorption component 52 facing the wire drum 20 is an arc surface, and the arc surface is adapted to the outer surface of the attraction position of the wire drum 20.

[0039] In this embodiment, the side of the electromagnetic adsorption component 52 facing the wire reel 20 is an arc surface. The arc surface design can increase the contact area between the electromagnetic adsorption component 52 and the wire reel 20. At the same time, the arc surface is adapted to the outer surface of the wire reel 20 to reduce the air gap between the two, thereby improving the attraction stability between the electromagnetic adsorption component 52 and the wire reel 20.

[0040] In an embodiment of the utility model, a protective structure is arranged on the arc surface.

[0041] In this embodiment, a protective structure is provided on the arc surface to protect the outer surface of the wire drum 20 and prevent the outer surface of the wire drum 20 from being damaged when the electromagnetic adsorption member 52 is attracted to the wire drum 20 .

[0042] In one embodiment of the utility model, the protective structure is made of rubber material. The rubber material has good elasticity and flexibility, can absorb impact and vibration, can reduce the damage to the wire drum 20 when the electromagnetic adsorption member 52 and the wire drum 20 are attracted, and can also reduce the noise when the two are attracted. At the same time, because the rubber material has good wear resistance, the service life of the electromagnetic adsorption member 52 can be extended.

[0043] In one embodiment of the present invention, the wire reel spraying system further includes a drying device, and the drying device is disposed in a drying room 70 .

[0044] In this embodiment, the drying equipment is arranged in the drying room 70 to dry the wire drum 20 .

[0045] In one embodiment, the drying device is a hot air circulation dryer.

[0046] In one embodiment, the wire drum spraying system also includes a control system, which is used to control the working states of the rotating mechanism 10, the outer surface spraying mechanism 30, the inner surface spraying mechanism 40 and the transfer mechanism 50. The wire drum 20 is made of iron material. When spraying the wire drum 20, the wire drum 20 is first placed on the bearing area of ​​the rotating mechanism 10. The rotating mechanism 10, the outer surface spraying mechanism 30 and the inner surface spraying mechanism 40 are put into working state through the control system. After the spraying of the wire drum 20 is completed, the transfer mechanism 50 is put into working state through the control system, and the wire drum 20 is transferred from the spraying room 60 to the drying room 70 for curing the sprayed material.

[0047] This solution has no restrictions on processing specifications and can meet the automated spraying processing of all-iron wire reels of various specifications.

[0048] From the above description, it can be seen that the above-mentioned embodiments of the utility model achieve the following technical effects: when spraying the wire drum, the rotating mechanism drives the wire drum to rotate along its own central axis, and the rotating mechanism cooperates with the outer surface spraying mechanism and the inner surface spraying mechanism to realize the spraying of the outer surface and the inner surface of the wire drum, and the wire drum after spraying is transported to the drying room for drying by the transfer mechanism. From the above, it can be seen that the spraying, rotation and transportation of the wire drum using the wire drum spraying system of the present application are realized through the wire drum spraying device and the transfer mechanism, without manual spraying, rotation and transportation, with a high degree of automation, which can greatly improve the spraying efficiency and the production efficiency of the wire drum.

[0049] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0050] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0051] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A wire drum spraying system, characterized in that: include: Spray booth (60); Drying room (70); A wire coil spraying device is installed in the spraying room (60), and the wire coil spraying device comprises: A rotating mechanism (10) for driving the wire drum (20) to rotate along the central axis of the wire drum (20); An outer surface spraying mechanism (30) is configured to be arranged on the outer periphery of the wire drum (20); Inner surface spraying mechanism (40); and The transfer mechanism (50) is used to transport the wire drum (20) to the drying room (70).

2. The wire drum spraying system according to claim 1, characterized in that: The spray booth (60) comprises a first mounting seat (61), the first mounting seat (61) having a mounting cavity and an opening (62) connected to the mounting cavity, the rotating mechanism (10) comprising a second mounting seat, a plurality of rollers and a driving structure, the second mounting seat and the driving structure are both mounted in the mounting cavity, the plurality of rollers are located at the opening (62), and the plurality of rollers are arranged on the second mounting seat at intervals along a first direction to form a bearing area for bearing the wire drum (20), and the driving structure is used to drive at least one of the rollers to rotate around its central axis.

3. The wire drum spraying system according to claim 1, characterized in that: The wire drum spraying system also includes a guide rail (80), which is located above the rotating mechanism (10). The guide rail (80) extends from a side of the spraying room (60) away from the drying room (70) to a side of the drying room (70) away from the spraying room (60). The transfer mechanism (50) is installed on the guide rail (80) and moves along the guide rail (80).

4. The wire drum spraying system according to claim 3, characterized in that: The transfer mechanism (50) is slidably arranged on the guide rail (80) along the second direction.

5. The wire drum spraying system according to claim 3, characterized in that: There are multiple wire drum spraying devices and multiple guide rails (80), and the multiple wire drum spraying devices are arranged at intervals along the first direction. The multiple wire drum spraying devices are arranged in a one-to-one correspondence with the multiple guide rails (80), and the multiple transfer mechanisms (50) are respectively slidably arranged on the corresponding guide rails (80).

6. The wire drum spraying system according to any one of claims 1 to 5, characterized in that: The transfer mechanism (50) comprises a third mounting seat, a lifting mechanism and an electromagnetic adsorption component (52), wherein the lifting mechanism is mounted on the third mounting seat, the electromagnetic adsorption component (52) is connected to the lifting mechanism and is movably arranged in a vertical direction through the lifting mechanism, and the electromagnetic adsorption component (52) is constructed to be able to be attracted to the outer surface of the wire drum (20).

7. The wire drum spraying system according to claim 6, characterized in that: The side of the electromagnetic attraction component (52) facing the wire drum (20) is a curved surface, and the curved surface is adapted to the outer surface of the attraction position of the wire drum (20).

8. The wire drum spraying system according to claim 7, characterized in that: A protective structure is arranged on the arc surface.

9. The wire drum spraying system according to claim 8, characterized in that: The protective structure is made of rubber material.

10. The wire drum spraying system according to claim 6, characterized in that: The wire reel spraying system further comprises a drying device, and the drying device is arranged in the drying room (70).

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