Efficient aluminum ash sorting device
By designing an aluminum ash slag sorting device including a plurality of inclined sorting cylinders, rotating rods and stirring leaves, the problems of low sorting efficiency and dust pollution in the prior art are solved, and efficient sorting and labor intensity are achieved.
Patent Information
- Application Number
- CN202421631923.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The prior art is difficult to sort aluminum ash slag with high precision, resulting in poor sorting efficiency and a large amount of dust will be raised during the sorting process, affecting the environment and operator health.
An efficient sorting device for aluminum ash slag is designed, including a transport unit and a sorting unit. The sorting unit consists of a plurality of inclined sorting cylinders, rotating rods, reducers, motors, steel balls and mixing blades. The efficient sorting of aluminum ash slag is achieved through sorting holes and sorting ports of different sizes, and a dustproof cover is set up at the feed port.
It realizes efficient sorting of aluminum ash slag, reduces labor intensity and resource waste, improves work efficiency, and protects the health of the operator through dust covers.
Smart Images
Figure CN222817283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sorting device, in particular to an aluminum ash slag high-efficiency sorting device, belonging to the technical field of aluminum ash slag processing. Background Art
[0002] Aluminum ash slag is a renewable resource, containing aluminum and a variety of valuable elements, and is mainly composed of a mixture of metallic aluminum, oxides and salt solvents. In the prior art, when using a sorting device, there is no structure for high-precision sorting of the aluminum ash slag step by step, so that when sorting the aluminum ash slag, only a single level of aluminum ash slag can be sorted, and the sorting efficiency is poor. At the same time, a large amount of dust will be raised during feeding and sorting, which is easy to affect the environment and the health of the operator and is inconvenient to use. Compared with the prior art, the utility model can efficiently sort the aluminum ash slag by designing a sorting structure.
[0003] How to efficiently sort aluminum ash slag, reduce labor intensity, improve work efficiency and reduce resource waste is a technical problem that needs to be solved urgently by technicians in this field. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an aluminum ash slag high-efficiency sorting device, which can reduce the waste of resources while improving the efficiency of aluminum ash slag sorting.
[0005] The technical solution adopted by the utility model to solve the technical problem is:
[0006] An efficient aluminum ash slag sorting device comprises a transport unit and a sorting unit, the sorting unit box, a first sorting barrel, a connecting plate, a second sorting barrel, a rotating rod, a reducer, a motor, a box support frame, a first sorting port, a second sorting port, a third sorting port, a feed port, a dust cover, a first sorting hole, a second sorting hole, a third sorting hole, a steel ball, a stirring blade, a fixed block, and an auxiliary rotating rod, wherein the rotating rod is tilted in the box, the left end is fixed to the box through a fixed block, and the right end is connected to the reducer, the fixed block is welded to the box, a thread is arranged inside to connect with the rotating rod, the connecting plate is welded to the rotating rod, the first sorting barrel is tilted It is arranged in the box body, and the left and right ends are respectively welded to the connecting plate. The steel ball is arranged in the first sorting cylinder. The second sorting cylinder is inclinedly arranged at the right end of the first sorting cylinder. Its left end is connected to the first sorting cylinder by welding and the connecting plate, and the right end is welded to the connecting plate. The stirring blade is arranged in the second sorting cylinder and welded to the rotating rod. The reducer is connected to the motor and is arranged on the box support frame on the right side of the box body. The box support frame is welded to the outer periphery of the box body. The first sorting port, the second sorting port and the third sorting port are all welded to the box body. The feed port is arranged at the upper end of the left side of the box body. The dust cover is arranged above the feed port and welded to the box body and the feed port.
[0007] The transport unit comprises a collecting vehicle, a transport unit support frame and a conveyor belt. The conveyor belt port is arranged at the feed port on the left side of the box body. The transport unit support frame is connected to the conveyor belt. The collecting vehicle is arranged under each sorting port.
[0008] The connecting plates are provided in three forms, which are in the shape of a ring, and the inner part of the ring is in the shape of a cross. Each sorting barrel is welded to the ring, and the center of the connecting plate is welded to the rotating rod. The auxiliary rotating rod is connected to the two connecting plate rings at the right end.
[0009] The surface of the first sorting cylinder is set to a concave-convex surface, and a first-level sorting hole is set for screening aluminum ash powder. A second-level sorting hole is set on the connecting surface between the first sorting cylinder and the second sorting cylinder to prevent the steel ball from rolling into the second sorting cylinder. The surface of the second sorting cylinder is also a concave-convex surface, and a third-level sorting hole is set.
[0010] The first sorting port is arranged on the left side of the bottom of the box body, corresponding to the position of the first sorting barrel, the second sorting port is arranged on the right side of the bottom of the box body, corresponding to the position of the second sorting barrel, and the third sorting port is arranged at the lower end of the right side of the box body.
[0011] The collecting vehicles are provided in three numbers and are arranged below the sorting port. Four universal wheels and a handle are arranged on each of the collecting vehicles.
[0012] The size of the primary sorting hole is smaller than the size of the secondary sorting hole and the steel ball, and the size of the secondary sorting hole is larger than the tertiary sorting hole and smaller than the size of the steel ball.
[0013] The positive beneficial effects of the utility model are:
[0014] 1. The sorting barrels of the utility model are all set to be inclined, so that the aluminum ash slag automatically slides down after entering the sorting barrel, reducing the labor intensity and the cumbersome procedures of aluminum ash slag sorting, and the uneven surface of each sorting barrel can effectively slow down the speed of aluminum ash slag sliding down, which is convenient for efficient sorting of aluminum ash slag.
[0015] 2. The utility model arranges sorting holes of different sizes on the surface of each sorting cylinder to achieve the sorting effect, and arranges a sorting port under each sorting cylinder to facilitate the sorted aluminum ash to gather and enter the collection trolley through the sorting port, and the sorting structure is simple.
[0016] 3. The material of each separation cylinder of the utility model is stainless steel, which avoids deformation and damage of each separation cylinder caused by rolling of steel balls and stirring of aluminum ash slag when the device is working.
[0017] 4. The utility model arranges steel balls in the first sorting barrel and stirring blades in the second sorting barrel, which greatly improves the efficiency of aluminum ash slag sorting, and arranges secondary sorting holes between the first sorting barrel and the second sorting barrel, which not only improves the efficiency of aluminum ash slag sorting, but also prevents the steel balls arranged in the first sorting barrel from automatically sliding down to the second sorting barrel.
[0018] 5. The utility model uses a motor to drive a rotating rod to work and a reducer is provided to facilitate the control of the device, and an auxiliary rotating rod is provided to increase work efficiency.
[0019] 6. The utility model provides universal wheels and handles on the collection trolley to facilitate the collection and transportation of the separated aluminum ash, and provides a dust cover at the feed port to prevent dust from causing harm to human health. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a left view of the sorting unit of the utility model;
[0022] Figure 3 It is a right side view of the sorting unit of the utility model;
[0023] Figure 4 It is a left side view of the first sorting barrel of the utility model;
[0024] Figure 5 It is a schematic diagram of the connection plate of the utility model;
[0025] Figure 6 It is a right side view of the second sorting barrel of the utility model.
[0026] 1--Box body, 2--First sorting drum, 3--Connecting plate, 4--Second sorting drum, 5--Rotating rod, 6--Reducer, 7--Motor, 8--Box body support frame, 9--First sorting port, 10--Second sorting port, 11--Third sorting port, 12--Feeding port, 13--Dust cover, 14--First-level sorting hole, 15--Second-level sorting hole, 16--Third-level sorting hole, 17--Steel ball, 18--Stirring blade, 19--Fixed block, 20--Auxiliary rotating rod, 21--Collecting vehicle, 22--Transportation unit support frame, 23--Transport belt. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example: See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 A highly efficient aluminum ash separation device comprises a box body 1, a first separation barrel 2, a connecting plate 3, a second separation barrel 4, a rotating rod 5, a reducer 6, a motor 7, a box body support frame 8, a first separation port 9, a second separation port 10, a third separation port 11, a feed port 12, a dust cover 13, a primary separation hole 14, a secondary separation hole 15, a tertiary separation hole 16, a steel ball 17, a stirring blade 18, a fixing block 19, and an auxiliary rotating rod 20. The rotating rod 5 is tiltedly arranged in the box body 1, and the left end is fixed to the box body 1 by a fixing block 19. The fixing block 19 is welded to the box body 1, and a thread is arranged inside to connect with the rotating rod 5. The right end is connected to the reducer 6. The connecting plate 3 is connected to the rotating rod 5. The first separation barrel 2 is tiltedly arranged in the box body 1. The left and right ends are respectively welded to the connecting plate 3, the steel ball 17 is arranged in the first sorting cylinder 2, the second sorting cylinder 4 is obliquely arranged at the right end of the first sorting cylinder 2, the left end is connected to the first sorting cylinder 2 by welding with the connecting plate 3, and the right end is welded to the connecting plate 3, the stirring blade 18 is arranged in the second sorting cylinder 4, welded to the rotating rod 5, the reducer 6 is connected to the motor 7, and is arranged on the box support frame 8 on the right side of the box body 1, and the box support frame 8 is welded to the outer periphery of the box body 1, the first sorting port 9, the second sorting port 10, and the third sorting port 11 are all welded to the box body 1, the feed port 12 is arranged at the upper end of the left side of the box body 1, and the dust cover 13 is arranged above the feed port 12 and welded to the box body 1 and the feed port 12.
[0029] The transport unit includes a collecting vehicle 21, a transport unit support frame 22, and a conveyor belt 23. The conveyor belt 23 port is arranged at the feed port 12 on the left side of the box body 1. The transport unit support frame 22 is connected to the conveyor belt 23. The collecting vehicle 21 is arranged under each sorting port.
[0030] The connecting plates 3 are provided in three numbers, which are in the shape of a ring, and the inner part of the ring is in the shape of a cross. Each sorting barrel is welded to the ring, and the center of the connecting plate 3 is welded to the rotating rod 5. The auxiliary rotating rod 20 is connected to the two rings of the connecting plates 3 at the right end.
[0031] The surface of the first sorting cylinder 2 is set to be a concave-convex surface, and a primary sorting hole 14 is set for screening aluminum ash powder. The connecting surface between the first sorting cylinder 2 and the second sorting cylinder 4 is set with a secondary sorting hole 15 to prevent the steel ball from rolling into the second sorting cylinder 4. The surface of the second sorting cylinder 4 is also a concave-convex surface, and a tertiary sorting hole 16 is set.
[0032] The first sorting port 9 is arranged on the left side of the bottom of the box body 1, corresponding to the position of the first sorting barrel 2; the second sorting port 10 is arranged on the right side of the bottom of the box body 1, corresponding to the position of the second sorting barrel 4; the third sorting port 11 is arranged at the lower end of the right side of the box body 1.
[0033] The number of the collecting vehicles 21 is three and they are arranged below the sorting port. Each of the collecting vehicles 21 is provided with four universal wheels and a handle.
[0034] The size of the primary sorting hole 14 is smaller than that of the secondary sorting hole 15 and the steel ball 17 , and the size of the secondary sorting hole 15 is larger than that of the tertiary sorting hole 16 and smaller than that of the steel ball 17 .
[0035] When the aluminum ash slag is sorted, the motor 7 is started, and the rotating rod 5 drives each sorting drum to rotate, and the reducer 6 is used to control the rotation speed. The aluminum ash slag passes through the conveyor belt 23 and the feed port 12 into the first sorting drum 2 in the box body 1. The steel balls 17 in the first sorting drum 2 will be mixed to grind the aluminum ash slag. When the aluminum ash slag is ground to a certain extent, it will fall to the first sorting port 9 through the first sorting hole 14 and enter the second sorting drum 4 through the second sorting hole 15. The stirring blades 18 in the second sorting drum 4 will stir the aluminum ash slag. When it is stirred to a certain extent, the aluminum ash slag will fall to the second sorting port 10 through the third sorting hole 16, and the rest of the aluminum ash slag will slide down to the third sorting port 11. The aluminum ash slag falling from the sorting port is collected by the collecting vehicle 21, and the efficient sorting of the aluminum ash slag can be completed. The utility model is not only simple in structure and convenient to manufacture and install, but also safe and quick in operation, which improves the working efficiency of aluminum ash slag sorting and reduces labor intensity.
[0036] The separation barrels of the utility model are all arranged with inclined surfaces, so that the aluminum ash slag automatically slides down after entering the separation barrels, reducing the labor intensity and the cumbersome procedures of aluminum ash slag separation, and the uneven surface of each separation barrel can effectively slow down the speed of the aluminum ash slag sliding down, which is convenient for efficient separation of aluminum ash slag; separation holes of different sizes are arranged on the surface of each separation barrel to achieve the separation effect, and separation ports are arranged under each separation barrel, so that the separated aluminum ash is convenient to gather and enter the collection trolley through the separation ports, and the separation structure is simple; the material of each separation barrel is stainless steel, which avoids the deformation and damage of each separation barrel caused by the rolling of steel balls and the stirring of aluminum ash slag when the device is working; first Steel balls are arranged in the sorting barrel and stirring blades are arranged in the second sorting barrel, which greatly improves the working efficiency of aluminum ash slag sorting, and a secondary sorting hole is arranged between the first sorting barrel and the second sorting barrel, which not only improves the working efficiency of aluminum ash slag sorting, but also avoids the steel balls arranged in the first sorting barrel from automatically sliding down to the second sorting barrel; the rotating rod is driven by a motor to work and a reducer is arranged to facilitate the control of the device, and an auxiliary rotating rod is arranged to increase the working efficiency; universal wheels and handles are arranged on the collection trolley to facilitate the collection and transportation of aluminum ash after sorting, and a dust cover is arranged at the feed inlet to prevent dust from causing harm to human health.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An efficient aluminum ash separation device, comprising a transport unit, characterized in that: The aluminum ash slag efficient sorting device further comprises a sorting unit, the sorting unit comprising a box (1), a first sorting barrel (2), a connecting plate (3), a second sorting barrel (4), a rotating rod (5), a reducer (6), a motor (7), a box support frame (8), a first sorting port (9), a second sorting port (10), a third sorting port (11), a feed port (12), a dust cover (13), a first sorting hole (14), a second sorting hole (15), a third sorting hole (16), a steel ball (17), a stirring blade (18), a fixing block (19), and an auxiliary rotating rod (20), wherein the rotating rod (5) is obliquely arranged in the box (1), the left end of which is fixed to the box (1) by the fixing block (19), and the right end of which is connected to the reducer (6), the fixing block (19) is welded to the box (1), a thread is arranged inside the fixing block (19) and connected to the rotating rod (5), the connecting plate (3) is welded to the rotating rod (5), the first sorting barrel (2) is tiltedly arranged in the box body (1), and its left and right ends are respectively welded to the connecting plate (3), the steel ball (17) is arranged in the first sorting cylinder (2), the second sorting cylinder (4) is tiltedly arranged at the right end of the first sorting cylinder (2), its left end is connected to the first sorting cylinder (2) by welding with the connecting plate (3), and its right end is welded to the connecting plate (3), the stirring blade (18) is arranged in the second sorting cylinder (4) and welded to the rotating rod (5), the reducer ( 6) is connected to the motor (7), and is arranged on a box support frame (8) on the right side of the box body (1); the box support frame (8) is welded to the outer periphery of the box body (1); the first sorting port (9), the second sorting port (10), and the third sorting port (11) are all welded to the box body (1); the feed port (12) is arranged at the upper end of the left side of the box body (1); and the dust cover (13) is arranged above the feed port (12) and is welded to the box body (1) and the feed port (12).
2. The device for efficiently separating aluminum ash slag according to claim 1 is characterized in that The transport unit comprises a collection vehicle (21), a transport unit support frame (22), and a transport belt (23); a port of the transport belt (23) is arranged at a feed port (12) on the left side of the box body (1); the transport unit support frame (22) is connected to the transport belt (23); and the collection vehicle (21) is arranged below each sorting port.
3. The high-efficiency aluminum ash separation device according to claim 1 is characterized in that The connecting plates (3) are provided in three numbers and are in the shape of a ring with a cross inside. Each sorting barrel is welded to the ring. The center of the connecting plate (3) is welded to the rotating rod (5). The auxiliary rotating rod (20) is connected to the two connecting plates (3) at the right end.
4. The high-efficiency aluminum ash separation device according to claim 1 is characterized in that The surface of the first sorting cylinder (2) is arranged as a concave-convex surface and is provided with a primary sorting hole (14) for screening aluminum ash powder; a secondary sorting hole (15) is arranged on the connecting surface between the first sorting cylinder (2) and the second sorting cylinder (4) to prevent the steel ball from rolling into the second sorting cylinder (4); the surface of the second sorting cylinder (4) is also arranged as a concave-convex surface and is provided with a tertiary sorting hole (16).
5. The high-efficiency aluminum ash separation device according to claim 1 is characterized in that The first sorting port (9) is arranged on the left side of the bottom of the box body (1), corresponding to the position of the first sorting barrel (2); the second sorting port (10) is arranged on the right side of the bottom of the box body (1), corresponding to the position of the second sorting barrel (4); and the third sorting port (11) is arranged at the lower end of the right side of the box body (1).
6. The high-efficiency aluminum ash separation device according to claim 2 is characterized in that The number of the collecting vehicles (21) is three and they are arranged below the sorting port. Each of the collecting vehicles (21) is provided with four universal wheels and a handle.
7. The high-efficiency aluminum ash separation device according to claim 1 is characterized in that The size of the primary sorting hole (14) is smaller than the size of the secondary sorting hole (15) and the steel ball (17); the size of the secondary sorting hole (15) is larger than the size of the tertiary sorting hole (16) and smaller than the size of the steel ball (17).