Uniform material distributing mechanism for stone particle material sorting and dust removing equipment
By designing a material equalization mechanism in the stone pellet dust removal equipment, the combination of rotary drum, multiple bars and impellers is used to achieve the three circumferential dispersion of the material, solving the problem of unsatisfactory dispersion effect of existing equipment and significantly improving the dust removal efficiency.
Patent Information
- Application Number
- CN202421385705.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The dispersion effect of existing stone pellet sorting and dust removal equipment is not ideal, and it is difficult to fully remove dust, which affects the efficiency and effect of the equipment.
A material equalization mechanism is designed, including a rotor, multi-string strips and impellers. A conical cavity is formed by the multi-string strips under the conical hopper, and combined with the role of the conical protrusion and impeller, the three circumferential dispersion of the material is achieved.
After three dispersions, the dispersion effect of the material is significantly improved, and the dust is more easily blown away by the fan, which improves the dust removal efficiency.
Smart Images

Figure CN222817356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stone particle sorting, in particular to a material distribution mechanism used for stone particle sorting and dust removal equipment. Background Art
[0002] When the stone is crushed into stone particles, there is a lot of stone powder / dust, which needs to be sorted by dust removal equipment. In the sorting process, a conveying mechanism is usually built to feed the material from the top of the dust removal equipment; a conical hopper is set at the top of the dust removal equipment to convey the material into the conical hopper.
[0003] The stone separation and dust removal means to blow away the dust in the stone and keep the useful stone. In order to blow away the dust more fully, it is necessary to evenly disperse the mixture of stone and dust first, and then use a fan to blow away the dust. In the prior art, only one impeller is used. When the material falls on the impeller, the material is dispersed circumferentially under the action of the rotation of the impeller. However, the dispersion effect of this dispersion method is not particularly ideal.
[0004] Based on various situations reported by customers, our company designed new sorting and dust removal equipment. In order to fully protect the entire equipment, it was divided into multiple patented solutions. This solution only protects the material distribution area. Utility Model Content
[0005] The utility model aims to overcome the shortcomings of the prior art and provide a material distribution mechanism for stone particle sorting and dust removal equipment, which has good dispersion effect, is conducive to subsequent better dust removal and has a simple structure.
[0006] The purpose of the utility model is achieved through the following technical solutions: a material distribution mechanism for stone material sorting and dust removal equipment, a conical hopper is arranged on the top of the stone material sorting and dust removal equipment, and a material distribution mechanism is arranged below the conical hopper;
[0007] The material distribution mechanism includes a rotating drum, a plurality of ribs, and an impeller;
[0008] The rotating drum is arranged at the material inlet of the conical hopper, and an impeller is arranged directly below the rotating drum. The impeller is connected to the lower edge of the rotating drum through a plurality of ribs, so that the plurality of ribs form an inverted cone shape similar to scattered bones, and a conical cavity is surrounded by the plurality of ribs, and there is a spacing between adjacent ribs;
[0009] The material leaking from the conical hopper first falls into the conical cavity surrounded by multiple ribs, and then disperses from the gaps between adjacent ribs; the dispersed material contacts the impeller, and the impeller disperses the corresponding material again, thereby dispersing the material circumferentially, and subsequently the dust can be better blown away by the action of the fan.
[0010] As a preferred technical solution of the present application, a conical protrusion is provided on the upper surface of the impeller, and the conical protrusion is located at the bottom of the conical cavity surrounded by multiple ribs; when the material falls on the bottom of the conical cavity surrounded by multiple ribs, the material falls on the conical protrusion, allowing the material to be better dispersed.
[0011] Alternatively, as a preferred technical solution of the present application, a column A capable of vertical elastic expansion and contraction is installed on the impeller, and the top of the column A has a conical protrusion; under the action of the column A, the conical protrusion is close to the discharge port of the conical hopper, reducing the discharge amount of the discharge port of the conical hopper, forming a structure to prevent a large amount of material from falling; in addition, when the material in the conical hopper falls on the conical protrusion, the material can be dispersed.
[0012] As a preferred technical solution of the present application, the lower end of the column A passes through the center of the impeller, and the lower end of the column A rests against the bearing plate via a spring, and the bearing plate is fixed to the impeller via a screw, forming a vertical elastic mounting structure of the column A.
[0013] As the preferred technical solution of the present application, a connecting cylinder is fixed at the discharge port of the conical hopper, an auxiliary cylinder is fixed on the connecting cylinder, and a rotating cylinder is provided outside the auxiliary cylinder through a corresponding ball sleeve; the rotating cylinder rotates around the auxiliary cylinder through the corresponding ball, and the rotating cylinder is connected to the material distribution motor drive through a belt.
[0014] As a preferred technical solution of the present application, the vertical cross-section of the auxiliary cylinder is L-shaped, and the vertical cross-section of the rotating cylinder is inverted L-shaped, and the two are interlocked with each other; a pressing cylinder is also sleeved outside the auxiliary cylinder, and the pressing cylinder is pressed on the upper surface of the rotating cylinder through ball A; balls B are provided on the interlocking surfaces of the auxiliary cylinder and the rotating cylinder, and the inner wall of the rotating cylinder is pressed against the cylindrical surface of the auxiliary cylinder through ball C.
[0015] As the preferred technical solution of the present application, the multiple blades of the impeller form overlapping areas between adjacent blades when viewed from a top view. If there is a large gap between adjacent blades, the stone particles are likely to fall through the gap, thus failing to separate the materials well. In this solution, the overlapping areas formed by the multiple blades can prevent the materials from falling directly, allowing the materials to be better acted upon by the impeller, thereby achieving good separation.
[0016] For ease of understanding, the core design points and principles of this solution are explained:
[0017] It should be noted that the stone sorting and dust removal refers to blowing away the dust in the stone and retaining the useful stone. In order to blow away the dust more fully, it is necessary to evenly disperse the mixture of stone and dust first, and then use a fan to blow away the dust. In the prior art, only one impeller is used. When the material falls on the impeller, the material is dispersed circumferentially under the action of the rotation of the impeller. However, the dispersion effect of this dispersion method is not particularly ideal.
[0018] The working principle of this scheme is as follows: a. The material falling from the conical hopper falls into the conical cavity formed by multiple ribs, and the material contacts the upper surface of the conical protrusion, splashing in the circumferential direction, realizing the first circumferential dispersion of the material in the conical cavity; b. The material dispersed in the conical cavity for the first time is discharged from the spacing between adjacent ribs, realizing the second circumferential dispersion of the material (under the shielding effect of the ribs, a large amount of material cannot be discharged from a certain position); c. The material dispersed in the second circumferential direction falls on the impeller, and under the action of the impeller, the material is dispersed for the third time;
[0019] After the three times of good circumferential dispersion of the material, the dust in the material can be better removed by the fan.
[0020] The utility model has the following advantages:
[0021] (1) Good dispersion effect, which is conducive to better dust removal in the future;
[0022] The conical protrusions allow the material to be dispersed circumferentially in the conical cavity for the first time, and the material in the conical cavity is dispersed circumferentially between the rib spacings to achieve the second circumferential dispersion; the material discharged from the rib spacing is dispersed for the third time under the action of the impeller; after the three dispersions, the dispersion effect is excellent, which is conducive to better dust removal in the future;
[0023] (2) Simple structure;
[0024] Only a rotatable drum and an impeller are provided, and the impeller is connected to the drum through a plurality of ribs, a conical cavity is formed between the plurality of ribs, and a conical protrusion is provided in the conical cavity; the whole structure is very simple, and the three-fold dispersion of the material can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 It is a structural schematic diagram of an embodiment of the utility model in which a conical boss is fixed to the upper surface of an impeller;
[0027] Figure 3 for Figure 2 A schematic diagram of a structure in which some components are removed;
[0028] Figure 4 This is a structural schematic diagram of an embodiment of the utility model in which a conical boss is arranged on a column A;
[0029] Figure 5 It is a structural schematic diagram in which some parts are removed from 4;
[0030] Figure 6 This is a schematic diagram of the structure of the impeller with the blades overlapped when viewed from above;
[0031] In the figure: 10 - conical hopper;
[0032] 50-rotating cylinder, 51-connecting cylinder, 52-auxiliary cylinder, 53-pressing cylinder, 60-ribs, 70-impeller, 80-conical protrusion, 81-column A, 82-spring, 83-bearing plate, 90-dispensing motor. DETAILED DESCRIPTION
[0033] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0034] It should be noted that the directions or positional relationships indicated by "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when in use, or are the directions or positional relationships commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0035] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0036] (Example 1)
[0037] See also Figure 1-Figure 3 , a material distribution mechanism for a stone material sorting and dust removal device, a conical hopper 10 is arranged on the top of the stone material sorting and dust removal device, and a material distribution mechanism is arranged below the conical hopper 10, and the material distribution mechanism includes a rotating drum 50, a plurality of ribs 60, and an impeller 70;
[0038] The drum 50 is arranged at the material inlet of the conical hopper 10, and an impeller 70 is arranged directly below the drum 50. The impeller 70 is connected to the lower edge of the drum 50 via a plurality of ribs 60, so that the plurality of ribs 60 form an inverted cone shape similar to scattered bones, and a conical cavity is surrounded by the plurality of ribs 60, and there is a spacing between adjacent ribs 60;
[0039] In addition, a conical protrusion 80 is provided on the upper surface of the impeller 70, and the conical protrusion 80 is located at the bottom of the conical cavity surrounded by the plurality of ribs 60;
[0040] During operation: a. The material leaking from the conical hopper 10 will first fall into the conical cavity surrounded by multiple ribs 60, and the fallen material will interact with the conical protrusion 80. Under the action of the conical protrusion 80, the material will be dispersed in the circumferential direction to achieve the first material distribution; b. The material after the first dispersion will flow out and disperse from the spacing gaps between adjacent ribs 60 (by designing the density of the ribs 60, a large amount of material can be avoided from flowing out from certain spacing gaps), so the second material distribution is achieved through the ribs 60; b. The material after the second dispersion contacts the impeller 70, and under the action of the low-speed impeller 70, the material is thrown out by the impeller 70 to complete the third material distribution; through three material distributions, the material can be better dispersed in the circumferential direction - avoiding concentration in the center, which is conducive to the subsequent blowing away of dust in the dispersed material under the action of the fan.
[0041] See also Figure 3 A connecting cylinder 51 is fixed at the discharge port of the conical hopper 10, an auxiliary cylinder 52 is fixed on the connecting cylinder 51, and a rotating cylinder 50 is sleeved on the outside of the auxiliary cylinder 52 through corresponding balls; and the vertical section of the auxiliary cylinder 52 is L-shaped, and the vertical section of the rotating cylinder 50 is inverted L-shaped, and the two are interlocked; a pressing cylinder 53 is sleeved on the outside of the auxiliary cylinder 52, and the pressing cylinder 53 is pressed on the upper surface of the rotating cylinder 50 through the ball A; the auxiliary cylinder 52 and the rotating cylinder 50 are provided with balls B at the mutually interlocking surfaces, and the inner side wall of the rotating cylinder 50 is pressed against the cylindrical surface of the auxiliary cylinder 52 through the ball C. When working, the rotating cylinder 50 rotates around the auxiliary cylinder 50 through the corresponding balls, and the rotating cylinder 50 is connected to the material distribution motor 90 through a belt.
[0042] See also Figure 6 , the structure of the impeller 70 is designed; the impeller 70 has multiple blades, and the adjacent blades form an overlapping area when viewed from a top view. If there is a large gap between adjacent blades, the stone particles are likely to fall through the gap, thereby failing to separate the materials well. In this solution, the overlapping area formed by multiple blades can prevent the materials from falling directly, allowing the materials to be better acted upon by the impeller and thus achieving good separation.
[0043] (Example 2)
[0044] The material distribution mechanism used in the stone material sorting and dust removal equipment has an improved arrangement of the conical protrusion 80 based on the first embodiment.
[0045] See also Figure 4 and Figure 5 A vertically elastically retractable column A81 is installed on the impeller 70, and a conical protrusion 80 is provided on the top of the column A81; the conical protrusion 80 is close to the discharge port of the conical hopper 10 under the action of the column A81;
[0046] In addition, the lower end of the column A81 passes through the center of the impeller 70 (the two are fitted with a clearance, and the column A81 can slide up and down along the center of the impeller 70), and the lower end of the column A81 is pressed against the bearing plate 83 through the spring 82, and the bearing plate 83 is fixed on the impeller 70 through the screw, forming a vertical elastic installation structure of the column A81;
[0047] During operation, since the conical protrusion 80 is close to the discharge port of the conical hopper 10, the discharge amount of the discharge port of the conical hopper 10 is reduced, forming a structure to prevent a large amount of material from falling; in addition, when the material in the conical hopper 10 falls on the conical protrusion 80, the material can be dispersed.
[0048] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the utility model, the present invention can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A material distribution mechanism for a stone material sorting and dust removal device, wherein a conical hopper (10) is arranged on the top of the stone material sorting and dust removal device, and the characteristics are: A material distribution mechanism is provided below the conical hopper (10); The material distribution mechanism comprises a rotating drum (50), a plurality of ribs (60), and an impeller (70); The rotating drum (50) is arranged at the material inlet of the conical hopper (10), and an impeller (70) is arranged directly below the rotating drum (50). The impeller (70) is connected to the lower edge of the rotating drum (50) via a plurality of ribs (60), so that the plurality of ribs (60) form an inverted cone shape similar to scattered bones, and a conical cavity is surrounded by the plurality of ribs (60), and there is a spacing between adjacent ribs (60); The material leaking from the conical hopper (10) first falls into the conical cavity surrounded by the plurality of ribs (60), and then disperses from the spaces between adjacent ribs (60); the dispersed material contacts the impeller (70), and the impeller (70) disperses the corresponding material again, thereby dispersing the material in a circumferential direction.
2. The material distribution mechanism for stone material sorting and dust removal equipment according to claim 1 is characterized in that: A conical protrusion (80) is provided on the upper surface of the impeller (70), and the conical protrusion (80) is located at the bottom of the conical cavity surrounded by the plurality of ribs (60); when the material falls on the bottom of the conical cavity surrounded by the plurality of ribs (60), the material falls on the conical protrusion (80), so that the material is better dispersed.
3. The material distribution mechanism for stone material sorting and dust removal equipment according to claim 1 is characterized in that: The impeller (70) is provided with a vertically elastically retractable column A (81), and the top of the column A (81) is provided with a conical protrusion (80); The conical protrusion (80) is moved closer to the discharge port of the conical hopper (10) under the action of the column A (81), thereby reducing the discharge amount of the discharge port of the conical hopper (10) and forming a structure to prevent a large amount of material from falling. In addition, when the material in the conical hopper (10) falls onto the conical protrusion (80), the material can be dispersed.
4. The material distribution mechanism for stone material sorting and dust removal equipment according to claim 3 is characterized in that: The lower end of the column A (81) passes through the center of the impeller (70), and the lower end of the column A (81) is pressed against a bearing plate (83) via a spring (82). The bearing plate (83) is fixed to the impeller (70) via a screw, thereby forming a vertical elastic mounting structure of the column A (81).
5. The material distribution mechanism for stone material sorting and dust removal equipment according to any one of claims 1 to 4, characterized in that: A connecting cylinder (51) is fixed at the discharge port of the conical hopper (10), an auxiliary cylinder (52) is fixed on the connecting cylinder (51), and a rotating cylinder (50) is arranged outside the auxiliary cylinder (52) via a corresponding ball sleeve; The rotating drum (50) rotates around the auxiliary drum (52) via corresponding balls, and the rotating drum (50) is connected to the material distribution motor (90) via a belt.
6. The material distribution mechanism for stone material sorting and dust removal equipment according to claim 5 is characterized in that: The auxiliary cylinder (52) has an L-shaped vertical section, and the rotating cylinder (50) has an inverted L-shaped vertical section, and the two are interlocked with each other; a pressing cylinder (53) is sleeved outside the auxiliary cylinder (52), and the pressing cylinder (53) is pressed on the upper surface of the rotating cylinder (50) through a ball A; The auxiliary cylinder (52) and the rotating cylinder (50) are provided with balls B at the surfaces that engage with each other, and the inner wall of the rotating cylinder (50) abuts against the cylindrical surface of the auxiliary cylinder (52) via the balls C.
7. The material distribution mechanism for stone material sorting and dust removal equipment according to claim 1 is characterized in that: The plurality of blades of the impeller (70) form overlapping areas between adjacent blades when viewed from a top view.