Device for cleaning surface of conveying jig
By designing a multi-angle cleaning device, the problem of patent skin accumulation on the surface of the fixture in the battery production line is solved, and rapid and effective cleaning is achieved, which extends the use cycle of the fixture, reduces production costs, and improves product quality.
Patent Information
- Application Number
- CN202421505985.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the battery production line, the fixtures loaded with battery cells will be covered with spray paint during the spraying process, resulting in the gradually thickening of the patent skin, affecting the quality of the workpiece and the operation of the equipment. The existing solutions are mainly to shorten the service cycle of the fixture and manual cleaning, resulting in an increase in production costs and an increase in the unqualification rate.
A device for cleaning the surface of the conveying fixture is designed. By installing components such as frames, cross panels, motors, synchronous belts and brushes, multi-angle cleaning of the surface of the fixture, and improving cleaning efficiency by quickly changing the brush head.
The device can quickly and effectively clean the patent leather on the surface of the grill, extend the service life of the grill, reduce production costs, improve product quality, and reduce the impact on the equipment.
Smart Images
Figure CN222817405U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery fixture cleaning, in particular to a device for cleaning the surface of a conveying fixture. Background Art
[0002] In traditional battery production lines, the jigs used to load the cells will be sprayed more or less during the process of spraying the cells. After subsequent drying, a layer of paint will be left on the outer surfaces of both sides of the jig and the upper surface of the side where the cells are loaded. After continuous spraying, the paint will become thicker and thicker. Some of the easier to clean ones will be removed by special cleaning tools at subsequent stations, while some more difficult to handle positions will always exist. In the subsequent spraying process, the paint will accumulate and become thicker, affecting the quality of the finished workpiece. In severe cases, it will affect the operation or use of the equipment. Due to the exposure of the above problems, in order to solve this problem, the paint accumulated in the dead corners can only be eliminated by shortening the use cycle of the jig and regularly replacing spare parts or organizing manual cleaning. The main problem caused by this is that due to the accumulation of thick paint during the production process, some loose paint will be splashed on the surface of the cell after being impacted due to the pressure of spraying during the spraying process, or the thick paint will cause the two ends of the cell to be unstable when loaded on the upper surface, which will easily cause the cell to fall during the spraying process, thereby increasing the unqualified rate of the product. In addition, due to the large number of fixtures, the cost will increase if the number of spare parts needs to be replaced increases, and manpower and time will be wasted during the replacement process. Utility Model Content
[0003] The utility model provides a device for cleaning the surface of a conveying fixture, which can clean the surface of the fixture from multiple angles, quickly replace the brush head, and save the time brought by replacing a large number of fixtures.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] The utility model discloses a device for cleaning the surface of a conveying fixture, comprising a mounting frame, a horizontal plate one and a horizontal plate two are mounted in the mounting frame, the horizontal plate one is located above the horizontal plate two, a motor is mounted on one side of the top of the mounting frame, a mounting plate one, a mounting plate two and two mounting plates three are mounted on the horizontal plate one, a mounting plate one, a mounting plate four and two mounting plates five are mounted on the horizontal plate two, two mounting plates three are mounted on each mounting plate one, bearing seats are mounted on the mounting plates two and three, bearings are mounted at the bearing seats, a shaft one is arranged at the bearing of the mounting plate one, a shaft two is arranged at the bearings on the two mounting plates three away from the mounting plate one, and a bearing on the mounting plate two A shaft three is provided, a synchronous wheel one is installed at the output end of the motor, a synchronous wheel one and a synchronous wheel two are installed on the top of the two shafts one respectively, two synchronous wheels one are installed on the top of one shaft two, two synchronous wheels two are installed on the top of the other shaft two, and a synchronous wheel three is installed on the top of the shaft three, the synchronous wheel two on the shaft two is connected with the synchronous wheel one at the output end of the motor through a synchronous belt, the synchronous wheel two on the shaft two is connected with the synchronous wheel two on the shaft one through a synchronous belt, two meshing gears are installed at the lower ends of the two shafts two, the synchronous wheel one on the shaft two is connected with the synchronous wheel three of the shaft three through a synchronous belt, and the synchronous wheel one on the shaft two is connected with the synchronous wheel one on the shaft one through a synchronous belt;
[0006] The bottom of axis one is connected to axis four through a coupling, axis four passes through the bearing on the horizontal plate two, brush one is installed on the bottom of axis four, the bottom of axis three is connected to axis five through a coupling, axis five passes through the bearing, brush two is installed on the bottom of axis five, the bottoms of the two axis twos are connected to axis six, axis six is tilted, bearing seat one is installed on the horizontal plate two, bearing is installed in bearing seat one, the bearing is tilted, axis six passes through bearing seat one, brush three is installed on the bottom of axis six.
[0007] Preferably, both shaft 2 and shaft 6 are equipped with transfer shafts, and the two transfer shafts are connected via a spherical joint.
[0008] Preferably, four limit blocks are installed on the first transverse plate, and limit rods are installed on the limit blocks, one end of two limit rods faces the two sides of the first mounting plate, and one end of the other two limit rods faces the two sides of the second mounting plate.
[0009] Preferably, the two axes six and axis four are symmetrically arranged.
[0010] Preferably, the rear end of the horizontal plate one is installed in the groove of the vertical plate one, the front end of the horizontal plate one is installed on the top of the vertical plate two, the bottom of the vertical plate two is installed on the upper end of the horizontal plate two, the front end of the horizontal plate one is connected to the bottom of the vertical plate three, support plate one is installed on both sides of the vertical plate three, support plate one is located above the horizontal plate one, support plate two is installed in the middle of the top of the vertical plate three, a top plate is installed on the support plate two and the vertical plate one, door panels are respectively provided on the front and rear sides of the lower end of the horizontal plate two, a door opening is provided in the middle of the door panel, and side panels one are installed on both sides of the door panel.
[0011] Preferably, the front end of side panel one is flush with the front door panel, the rear end of side panel one is located on the rear side of the rear door panel, installation shafts are respectively provided on both sides of side panel one, a buffer mounting plate is provided at the rear end of side panel one, and a damping buffer is installed between the buffer mounting plate and vertical plate one.
[0012] Preferably, a motor support column is provided on the first horizontal plate, and the lower end of the motor is mounted on the motor support column and the first vertical plate.
[0013] Preferably, the side plate 2 is installed between the horizontal plate 1 and the supporting plate 1, and the observation plate is installed between the vertical plate 2 and the vertical plate 1.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The motor of the utility model utilizes a synchronous belt to drive shaft one, shaft two and shaft three to rotate. Shaft one and shaft three utilize a coupling to drive shaft four and shaft five to rotate. Shaft two utilizes a ball joint to drive shaft six to rotate. The six shafts are tilted so that the shaft of brush three is also in a tilted state. The utility model utilizes an installation shaft to be installed at a slot of a bracket, and the whole is convenient to move or rotate around two installation shafts. Therefore, the brush can be quickly replaced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of an embodiment of the utility model.
[0017] Figure 2 It is a schematic diagram of another viewing angle of an embodiment of the utility model.
[0018] Figure 3 It is a schematic diagram of the bottom perspective of an embodiment of the utility model.
[0019] Figure 4 It is a schematic diagram of an embodiment of the utility model after removing the second side panel and the second observation panel.
[0020] Figure 5 It is a schematic diagram of an embodiment of the utility model after removing the second side panel and the second observation panel.
[0021] Figure 6 It is a schematic diagram of an embodiment of the utility model after removing the second side panel and the second observation panel.
[0022] Figure 7 It is a partial schematic diagram of an embodiment of the utility model.
[0023] Figure 8 It is a partial schematic diagram of an embodiment of the utility model.
[0024] Fig. 9 It is a partial schematic diagram of an embodiment of the utility model.
[0025] Fig.10 It is a schematic diagram of the second horizontal plate of the utility model embodiment. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] As shown in the figure, the utility model discloses a device for cleaning the surface of a conveying fixture, including a mounting frame, a horizontal plate 1 and a horizontal plate 2 are installed in the mounting frame, the horizontal plate 1 is located above the horizontal plate 2, a motor 3 is installed on one side of the top of the mounting frame, a mounting plate 1 4, a mounting plate 2 5 and two mounting plates 3 6 are installed on the horizontal plate 1, a mounting plate 1 4, a mounting plate 4 7 and two mounting plates 5 8 are installed on the horizontal plate 2 2, two mounting plates 3 6 are installed on each mounting plate 1 4, a bearing seat 9 is installed on the mounting plate 2 5 and the mounting plate 3 6, and bearings 10 are installed at the bearing seats, wherein a shaft 11 is provided at the bearing of the mounting plate 1 4, a shaft 2 12 is provided at the bearings on the two mounting plates 3 6 away from the mounting plate 1, and a shaft 3 1 is provided at the bearing on the mounting plate 2 5 3. A synchronous wheel 14 is installed at the output end of the motor 3. A synchronous wheel 14 and a synchronous wheel 2 15 are installed at the top of the two shafts 11 respectively. Two synchronous wheels 14 are installed at the top of one shaft 2 12. Two synchronous wheels 2 15 are installed at the top of the other shaft 2 12. A synchronous wheel 3 16 is installed at the top of the shaft 3 13. The synchronous wheel 2 15 on the shaft 2 12 is connected to the synchronous wheel 14 at the output end of the motor through a synchronous belt 17. The synchronous wheel 2 15 on the shaft 2 12 is connected to the synchronous wheel 2 15 on the shaft 1 through a synchronous belt 17. Two meshing gears 18 are installed at the lower ends of the two shafts 2. The synchronous wheel 1 on the shaft 2 12 is connected to the synchronous wheel 3 on the shaft 3 through a synchronous belt. The synchronous wheel 1 on the shaft 2 is connected to the synchronous wheel 1 on the shaft 1 through a synchronous belt.
[0028] The bottom of shaft 11 is connected to shaft 4 20 through coupling 19, shaft 4 20 passes through the bearing on horizontal plate 2, brush 1 21 is installed at the bottom of shaft 4 20, the bottom of shaft 3 13 is connected to shaft 5 22 through coupling 19, shaft 5 22 passes through the bearing, brush 2 23 is installed at the bottom of shaft 5 22, the bottoms of two shafts 2 12 are connected to shaft 6 24, shaft 6 24 is tilted, bearing seat 1 25 is installed on horizontal plate 22, bearing is installed in bearing seat 1 25, bearing is tilted, shaft 6 24 passes through bearing seat 1 25, brush 3 26 is installed at the bottom of shaft 6 24. Two brushes 1 can clean both sides of the fixture. Brush 2 can clean the top of the fixture. Brush 3 26 is tilted and can clean multiple surfaces of the fixture.
[0029] In an embodiment of the utility model, a transfer shaft 27 is installed on both the second shaft 12 and the sixth shaft 24, and the two transfer shafts 27 are connected by a ball joint 28. The design of the ball joint 28 allows the sixth shaft 24 to rotate at the inclined bearing. Of course, other parts can also be used to replace the ball joint 28, as long as the two transfer shafts 27 can rotate relative to each other, which will not be described in detail here.
[0030] In an embodiment of the utility model, four limit blocks 29 are installed on the horizontal plate 1, and limit rods 30 are installed on the limit blocks 29, one end of two limit rods 30 faces the two sides of the mounting plate 1, and one end of the other two limit rods faces the two sides of the mounting plate 2. The limit rods 30 play a role of tensioning.
[0031] In one embodiment of the present invention, the two shafts 6 24 and the shaft 4 20 are symmetrically arranged. In this way, the surface of the fixture can be completely cleaned.
[0032] In an embodiment of the utility model, the rear end of the horizontal plate 1 is installed in the groove of the vertical plate 1 31, the front end of the horizontal plate 1 is installed on the top of the vertical plate 2 32, the bottom of the vertical plate 2 32 is installed on the upper end of the horizontal plate 2 2, the front end of the horizontal plate 1 is connected to the bottom of the vertical plate 3 33, the two sides of the vertical plate 3 33 are installed with the support plate 1 34, the support plate 1 34 is located above the horizontal plate 1, the support plate 2 35 is installed in the middle of the top of the vertical plate 3 33, the top plate 36 is installed on the support plate 2 35 and the vertical plate 1 31, the front and rear sides of the lower end of the horizontal plate 2 2 are respectively provided with door panels 37, the middle of the door panel 37 is provided with a door opening 371, and the two sides of the door panel 37 are installed with side panels 1 38. The fixture passes through the door opening 371, first reaches the brush 1, then reaches the brush 2, and finally passes the brush 3.
[0033] In an embodiment of the utility model, the front end of the side panel 38 is flush with the front door panel 37, the rear end of the side panel 38 is located at the rear side of the rear door panel, the two sides of the side panel 38 are respectively provided with mounting shafts 39, the rear end of the side panel 38 is provided with a buffer mounting plate 40, and a damping buffer 41 is installed between the buffer mounting plate 40 and the vertical plate 31. When the brush needs to be replaced, the utility model can be turned over, and the mounting shaft 39 at the rear end is received, and the two mounting shafts at the front end are suspended. At this time, the damping buffer 41 plays a supporting and buffering role.
[0034] In an embodiment of the utility model, a motor support column 42 is provided on the horizontal plate 1 , and the lower end of the motor 3 is mounted on the motor support column 42 and the vertical plate 31 .
[0035] In an embodiment of the utility model, a side plate 2 43 is installed between the horizontal plate 1 and the support plate 1 34, and an observation plate 44 is installed between the vertical plate 2 32 and the vertical plate 1 31. The observation plate 44 is a transparent plate, which is convenient for observing the internal situation. The observation plate 44 can be a transparent PVC plate.
[0036] The above contents are merely examples and explanations of the structure of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the present utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.
Claims
1. A device for cleaning the surface of a conveying fixture, characterized in that: The motor is installed on one side of the top of the mounting frame, and the mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The mounting plate is installed on the horizontal plate. The bearing seats are all installed with bearings. The bearing of the first mounting plate is provided with shaft 1, the bearings on the two mounting plates three away from the first mounting plate are provided with shaft 2, and the bearing on the mounting plate is provided with shaft 3. The output of the motor A synchronous wheel 1 is installed at the end, a synchronous wheel 1 and a synchronous wheel 2 are installed on the top of the two shafts 1 respectively, two synchronous wheels 1 are installed on the top of one shaft 2, two synchronous wheels 2 are installed on the top of the other shaft 2, and a synchronous wheel 3 is installed on the top of the shaft 3. The synchronous wheel 2 on the shaft 2 is connected to the synchronous wheel 1 at the output end of the motor through a synchronous belt, and the synchronous wheel 2 on the shaft 2 is connected to the synchronous wheel 2 on the shaft 1 through a synchronous belt. Two meshing gears are installed at the lower ends of the two shafts 2, and the synchronous wheel 1 on the shaft 2 is connected to the synchronous wheel 3 of the shaft 3 through a synchronous belt, and the synchronous wheel 1 on the shaft 2 is connected to the synchronous wheel 1 on the shaft 1 through a synchronous belt; The bottom of axis one is connected to axis four through a coupling, axis four passes through the bearing on the horizontal plate two, brush one is installed on the bottom of axis four, the bottom of axis three is connected to axis five through a coupling, axis five passes through the bearing, brush two is installed on the bottom of axis five, the bottoms of the two axis twos are connected to axis six, axis six is tilted, bearing seat one is installed on the horizontal plate two, bearing is installed in bearing seat one, the bearing is tilted, axis six passes through bearing seat one, brush three is installed on the bottom of axis six.
2. A device for cleaning the surface of a conveying fixture according to claim 1, characterized in that: A transfer shaft is installed on both the second axis and the sixth axis, and the two transfer shafts are connected by a ball joint.
3. A device for cleaning the surface of a conveying fixture according to claim 1, characterized in that: Four limit blocks are installed on the first transverse plate, and limit rods are installed on the limit blocks. One end of two limit rods faces the two sides of the first mounting plate, and one end of the other two limit rods faces the two sides of the second mounting plate.
4. The device for cleaning the surface of a conveying fixture according to claim 1, characterized in that: The two axes six and axis four are arranged symmetrically.
5. The device for cleaning the surface of a conveying fixture according to claim 1, characterized in that: The rear end of the horizontal plate one is installed in the groove of the vertical plate one, the front end of the horizontal plate one is installed on the top of the vertical plate two, the bottom of the vertical plate two is installed on the upper end of the horizontal plate two, the front end of the horizontal plate one is connected to the bottom of the vertical plate three, support plate one is installed on both sides of the vertical plate three, support plate one is located above the horizontal plate one, support plate two is installed in the middle of the top of the vertical plate three, a top plate is installed on the support plate two and the vertical plate one, door panels are respectively provided on the front and rear sides of the lower end of the horizontal plate two, a door opening is provided in the middle of the door panel, and side panels one are installed on both sides of the door panel.
6. A device for cleaning the surface of a conveying fixture according to claim 5, characterized in that: The front end of the side panel one is flush with the front door panel, the rear end of the side panel one is located at the rear side of the rear door panel, the two sides of the side panel one are respectively provided with mounting shafts, the rear end of the side panel one is provided with a buffer mounting plate, and a damping buffer is installed between the buffer mounting plate and the vertical panel one.
7. The device for cleaning the surface of a conveying fixture according to claim 5, characterized in that: A motor support column is arranged on the first horizontal plate, and the lower end of the motor is installed on the motor support column and the first vertical plate.
8. The device for cleaning the surface of a conveying fixture according to claim 5, characterized in that: The side plate 2 is arranged between the horizontal plate 1 and the supporting plate 1, and the observation plate is arranged between the vertical plate 2 and the vertical plate 1.