Ultrasonic deslagging device for recycled aggregate
By using ultrasonic oscillator and nanoscale silica solution during the cleaning of regenerated aggregates, combined with the technical means of vibrator and wire roller brush, the problems of large water consumption and secondary pollution in the existing technology are solved, and the effects of efficient slag removal and water saving are achieved.
Patent Information
- Application Number
- CN202421413793.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The prior art consumes a lot of water when cleaning and regenerated aggregates and may cause secondary pollution, making it difficult to efficiently remove silt, dust and other impurities in the aggregates.
Ultrasonic oscillator is used to clean aggregates in nanoscale silica solution, and dust and debris on the aggregates are removed through technical means such as ultrasonic waves, vibrators and wire roller brushes.
It has achieved efficient slag removal, saved water resources, reduced pollution, and improved the utilization value of recycled aggregates.
Smart Images

Figure CN222817496U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of concrete recycling, and in particular to an ultrasonic slag removal device for recycled aggregates. Background Art
[0002] With the rapid development of the construction industry, construction waste is increasing, which puts tremendous pressure on the environment. Recycled aggregates, i.e. concrete blocks, gravel, etc. recovered from construction waste, can be reused as new building materials after proper treatment. However, these aggregates are often mixed with impurities such as soil, steel bar residues, and sawdust, which affects their reuse value. Recycled aggregates are rinsed with a high-pressure water gun or with running water in a cleaning pool to remove mud, dust and other loose impurities on the surface of the aggregates. The water washing method is simple to operate, but it consumes a lot of water and may cause secondary pollution. Therefore, it is urgent to develop an efficient and environmentally friendly recycled aggregate slag removal device. Utility Model Content
[0003] In view of the deficiencies in the prior art, the present application provides a recycled aggregate ultrasonic slag removal device, aiming to solve the above-mentioned problems.
[0004] A recycled aggregate ultrasonic slag removal device comprises a feeding mechanism for conveying materials to be cleaned, a cleaning mechanism for cleaning materials and a discharging mechanism for conveying cleaned materials, the cleaning mechanism comprises a support frame and a cleaning tank installed on the support frame, an ultrasonic oscillator is installed on the inner side wall of the cleaning tank, a slag receiving bucket is connected to the outer bottom wall of the cleaning tank, a plurality of filter holes are opened on the inner bottom wall of the cleaning tank, the cleaning tank is connected to the slag receiving bucket through the filter holes, and a drainage pipe for drainage is connected to the bottom wall of the cleaning tank.
[0005] By adopting the above technical scheme, the aggregate to be cleaned is fed into the cleaning tank through the feeding mechanism. The cleaning tank is filled with nano-scale silica solution, and then the dust and debris remaining on the aggregate are removed by an ultrasonic oscillator, thereby achieving the effect of slag removal with high efficiency, saving water resources, time and labor; the staff transports the aggregate after slag removal to the designated stacking location through the discharging mechanism.
[0006] Optionally, at least two vibrators are installed on the outer bottom wall of the cleaning tank at intervals along the circumferential direction.
[0007] By adopting the above technical solution, the vibrator can provide vibration for the cleaning tank, thereby facilitating the removal of aggregate slag from the bottom of the cleaning tank; on the other hand, the crushed slag and impurities can be shaken into the slag receiving bucket through vibration.
[0008] Optionally, ultrasonic oscillators are installed on the inner walls around the cleaning pool.
[0009] By adopting the above technical solution, ultrasonic oscillators are arranged around to improve the efficiency of aggregate slag removal.
[0010] Optionally, the feeding mechanism includes a feeding rack and a feeding conveyor belt installed on the feeding rack.
[0011] Optionally, baffle plates are connected to both sides of the feeding conveyor belt on the feeding rack.
[0012] By adopting the above technical solution, the material baffle plate can prevent materials from falling off the feeding conveyor belt.
[0013] Optionally, a discharge port is provided on the lower end surface of the slag receiving bucket, and a sealing plate for closing the discharge port is hingedly provided on the lower end surface of the slag receiving bucket, a fixing bar is connected to the movable end of the sealing plate, and a fixing arm is rotatably connected to the end of the fixing bar away from the sealing plate, a fixing column is connected to the outer wall of the slag receiving bucket, and a fixing groove for the fixing column to be inserted into is provided on the movable end of the fixing arm.
[0014] By adopting the above technical solution, when it is necessary to empty the debris and impurities in the slag receiving hopper, the fixed arm is rotated to make the fixed column disengage from the fixed groove, and then the sealing plate is rotated to pour the debris and impurities in the slag receiving hopper out of the discharge port, thereby emptying the slag receiving hopper, saving time and effort.
[0015] Optionally, one end of the fixing column is threadedly connected with a fixing bolt for tightening the fixing arm.
[0016] By adopting the above technical solution, after the fixing column is inserted into the fixing groove, the fixing bolt is tightened so that the fixing bolt presses the fixing arm.
[0017] Optionally, a plurality of crushing convex strips are connected in parallel on the inner bottom wall of the cleaning tank.
[0018] Optionally, at least two steel wire roller brushes are rotatably connected between two opposing inner side walls of the cleaning pool, and at least two driving motors for driving the steel wire roller brushes to rotate are installed on the outer side wall of the cleaning pool.
[0019] In summary, the present application includes at least one of the following beneficial technical effects:
[0020] 1. The aggregate to be cleaned is sent into the cleaning tank through the feeding mechanism. The cleaning tank is filled with nano-scale silica solution, and then the residual dust and debris on the aggregate are removed by the ultrasonic oscillator, so as to achieve the effect of slag removal, which is highly efficient, saves water resources, saves time and labor; the staff transports the aggregate after slag removal to the designated stacking location through the discharging mechanism.
[0021] 2. The vibrator can provide vibration for the cleaning pool, which helps to remove aggregate slag from the bottom of the cleaning pool; on the other hand, the vibration can shake the broken slag and impurities into the slag hopper.
[0022] 3. When it is necessary to empty the debris and impurities in the slag hopper, rotate the fixed arm to make the fixed column disengage from the fixed groove, and then rotate the sealing plate to pour the debris and impurities in the slag hopper out of the discharge port, and then empty the slag hopper, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application.
[0024] Figure 2 It is an exploded schematic diagram of the cleaning pool in this application.
[0025] Description of reference numerals:
[0026] 1. Feeding mechanism; 11. Feeding rack; 111. Baffle plate; 12. Feeding conveyor belt; 2. Cleaning mechanism; 21. Support frame; 211. Vibration isolator; 22. Cleaning tank; 221. Filter hole; 222. Crushed material convex strip; 223. Wire brush; 224. Driving motor; 3. Discharging mechanism; 31. Discharging rack; 32. Discharging conveyor belt; 4. Ultrasonic oscillator; 5. Slag hopper; 51. Discharging port; 52. Sealing plate; 521. Fixing strip; 522. Fixing arm; 5221. Fixing groove; 53. Fixing column; 531. Fixing bolt; 6. Drain pipe; 7. Vibrator. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present application, the present application is described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more centered elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more centered elements therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.
[0028] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0029] The present application discloses an ultrasonic slag removal device for recycled aggregate. Figure 1, including a feeding mechanism 1 for conveying materials to be cleaned, a cleaning mechanism 2 for cleaning materials, and a discharging mechanism 3 for conveying cleaned materials.
[0030] Reference Figure 1 and Figure 2 The cleaning mechanism 2 includes a support frame 21 and a cleaning pool 22 fixedly connected to the support frame 21. The cleaning pool 22 is in the shape of a rectangular parallelepiped, and the hollow opening inside the cleaning pool 22 faces upward. Ultrasonic oscillators 4 are installed on the inner side walls around the cleaning pool 22, and the cleaning pool 22 is filled with nano-scale silica solution. A slag receiving bucket 5 is fixedly connected to the outer bottom wall of the cleaning pool 22, and a plurality of filter holes 221 are provided on the inner bottom wall of the cleaning pool 22. The cleaning pool 22 is connected to the slag receiving bucket 5 through the filter holes 221. A drain pipe 6 for drainage is connected to the bottom wall of the cleaning pool 22, and a gate valve for controlling the opening and closing of the drain pipe 6 is installed on the drain pipe 6. The aggregate to be cleaned is fed into the cleaning pool 22 through the feeding mechanism 1, and the dust and debris remaining on the aggregate are removed by the ultrasonic oscillator 4, so as to achieve the effect of slag removal, which is efficient, saves water resources, and saves time and effort.
[0031] Reference Figure 1 and Figure 2 Four vibrators 7 are installed at intervals along the circumferential direction on the outer bottom wall of the cleaning tank 22. The vibrators 7 can provide vibration for the cleaning tank 22, thereby facilitating the removal of aggregate slag from the bottom of the cleaning tank 22; on the other hand, the broken slag and impurities can be shaken into the slag receiving bucket 5 through vibration. A vibration isolator is installed at the lower end of each support foot of the support frame 22, and the vibration isolator can reduce the transmission of vibration to the ground.
[0032] Reference Figure 1 and Figure 2 A plurality of crushing ridges 222 are fixedly connected in parallel on the inner bottom wall of the cleaning tank 22. When the aggregate moves in the cleaning tank 22, the aggregate collides with the crushing ridges 222, thereby accelerating the removal of the aggregate.
[0033] Reference Figure 1 and Figure 2 Two steel wire roller brushes 223 are rotatably connected between the two inner side walls facing each other of the cleaning pool 22, and two driving motors 224 for driving the steel wire roller brushes 223 to rotate are installed on the outer side wall of the cleaning pool 22, and the output shaft of the driving motor 224 is fixedly connected to one end of the steel wire roller brush 223. The steel wire roller brush 223 can stir the water flow in the cleaning pool 22, and at the same time, when the steel wire roller brush 223 contacts the aggregate, it can quickly remove the residue on the aggregate, thereby improving the efficiency of removing the aggregate.
[0034] Reference Figure 1 and Figure 2The feeding mechanism 1 includes a feeding frame 11 and a feeding conveyor belt 12 mounted on the feeding frame 11, and the feeding conveyor belt 12 is driven to rotate by a servo motor. The feeding frame 11 is fixedly connected with a baffle plate 111 on both sides of the feeding conveyor belt 12 in a vertical direction. The baffle plate 111 can prevent the material from falling off the feeding conveyor belt 12.
[0035] Reference Figure 1 and Figure 2 The discharging mechanism 3 includes a discharging frame 31 and a discharging conveyor belt 32 mounted on the discharging frame 31, and the discharging conveyor belt 32 is driven to rotate by a servo motor. The staff puts the aggregate after slag removal on the discharging conveyor belt 32, and the discharging conveyor belt 32 transports the aggregate to the designated stacking position.
[0036] Reference Figure 1 and Figure 2 The lower end surface of the slag hopper 5 is provided with a discharge port 51, and a sealing plate 52 is hingedly connected to the lower end surface of the slag hopper 5 for closing the discharge port 51. A sealing ring made of silicone material is fixedly connected to the side of the sealing plate 52 that is in close contact with the lower end surface of the slag hopper 5. The movable end of the sealing plate 52 is fixedly connected with a fixing bar 521, and the end of the fixing bar 521 away from the sealing plate 52 is rotatably connected with a fixing arm 522. A fixing column 53 is fixedly connected to the vertical outer wall of the slag hopper 5, and a fixing groove 5221 is provided at the movable end of the fixing arm 522 for the fixing column 53 to be inserted. When it is necessary to empty the debris and impurities in the slag hopper 5, the fixing arm 522 is rotated to disengage the fixing column 53 from the fixing groove 5221, and then the sealing plate 52 is rotated to pour the debris and impurities in the slag hopper 5 out of the discharge port 51, and then the slag hopper 5 is emptied, saving time and effort. One end of the fixing column 53 is threadedly connected with a fixing bolt 531 for pressing the fixing arm 522. After the fixing column 53 is inserted into the fixing groove 5221, the fixing bolt 531 is tightened so that the fixing bolt 531 presses the fixing arm 522, thereby preventing the fixing arm 522 from rotating accidentally.
[0037] The implementation principle of the ultrasonic slag removal device for recycled aggregate in the embodiment of the present application is: the aggregate to be cleaned is fed into the cleaning tank 22 through the feeding mechanism 1, and the dust and debris remaining on the aggregate are removed by the ultrasonic oscillator 4, so as to achieve the slag removal effect with high efficiency, saving water resources, time and labor.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A recycled aggregate ultrasonic slag removal device, characterized in that: The invention comprises a feeding mechanism (1) for conveying materials to be cleaned, a cleaning mechanism (2) for cleaning materials, and a discharging mechanism (3) for conveying cleaned materials. The cleaning mechanism (2) comprises a support frame (21) and a cleaning pool (22) mounted on the support frame (21). An ultrasonic oscillator (4) is mounted on the inner wall of the cleaning pool (22). A slag receiving bucket (5) is connected to the outer bottom wall of the cleaning pool (22). A plurality of filter holes (221) are provided on the inner bottom wall of the cleaning pool (22). The cleaning pool (22) is connected to the slag receiving bucket (5) through the filter holes (221). A drainage pipe (6) for drainage is connected to the bottom wall of the cleaning pool (22).
2. The ultrasonic slag removal device for recycled aggregate according to claim 1, characterized in that: At least two vibrators (7) are installed on the outer bottom wall of the cleaning tank (22) at intervals along the circumferential direction.
3. The ultrasonic slag removal device for recycled aggregate according to claim 2, characterized in that: Ultrasonic oscillators (4) are installed on the inner walls around the cleaning pool (22).
4. The ultrasonic slag removal device for recycled aggregate according to claim 1, characterized in that: The feeding mechanism (1) comprises a feeding frame (11) and a feeding conveyor belt (12) installed on the feeding frame (11).
5. The ultrasonic slag removal device for recycled aggregate according to claim 4 is characterized in that: The feeding frame (11) is connected to material blocking plates (111) on both sides of the feeding conveyor belt (12).
6. The ultrasonic slag removal device for recycled aggregate according to claim 1, characterized in that: The lower end surface of the slag receiving bucket (5) is provided with a discharge port (51), and a sealing plate (52) for closing the discharge port (51) is hingedly connected to the lower end surface of the slag receiving bucket (5), a movable end of the sealing plate (52) is connected with a fixing bar (521), and an end of the fixing bar (521) away from the sealing plate (52) is rotatably connected with a fixing arm (522), and a fixing column (53) is connected to the outer wall of the slag receiving bucket (5), and a fixing groove (5221) for the fixing column (53) to be inserted is provided at the movable end of the fixing arm (522).
7. The ultrasonic slag removal device for recycled aggregate according to claim 6, characterized in that: One end of the fixing column (53) is threadedly connected with a fixing bolt (531) for pressing the fixing arm (522).
8. The ultrasonic slag removal device for recycled aggregate according to claim 1, characterized in that: A plurality of crushing material convex strips (222) are connected in parallel on the inner bottom wall of the cleaning pool (22).
9. The ultrasonic slag removal device for recycled aggregate according to claim 1, characterized in that: At least two steel wire roller brushes (223) are rotatably connected between two inner side walls facing each other of the cleaning pool (22), and a driving motor (224) for driving the steel wire roller brushes (223) to rotate is installed on the outer side wall of the cleaning pool.