Steel bar cutting positioner
By designing a steel bar cutting positioner, the guide mechanism, drive mechanism and cutting mechanism are used to achieve automatic cutting and positioning of steel bars, which solves the problems of shaking and manual handling efficiency during steel bars cutting, and improves cutting efficiency and accuracy.
Patent Information
- Application Number
- CN202420878717.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In construction sites, manual fixation is unstable during cutting of steel bars, which causes steel bars to shake, affecting cutting efficiency and accuracy. In addition, the traditional method of steel bar movement relies on manual handling and has low efficiency.
A steel bar cutting positioner is designed, including a guide mechanism, a driving mechanism and a cutting mechanism. Through the guide mechanism, the steel bar is straightened and the driving mechanism realizes automatic feeding of the steel bars. The cutting mechanism uses pressing components and motor cutting sheets to realize automatic cutting and positioning of the steel bars.
Automatic cutting and positioning of steel bars is realized, avoiding steel bars shaking, improving cutting efficiency and accuracy, and reducing the dependence of manual handling through automated feeding.
Smart Images

Figure CN222817836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel bar cutting, in particular to a steel bar cutting positioner. Background Art
[0002] As an extremely important building material in the construction industry, steel bars are bound to be produced and transported in large quantities. In order to facilitate movement and save transportation space during transportation, steel bars below 10 mm are usually rolled into steel bar rings with a diameter of about 1 meter. However, disc-shaped steel bars cannot be used as materials for construction projects. Therefore, we must use a steel bar straightening and cutting machine to straighten the bent steel bars and cut them into equal-length steel bar segments according to the required length for application in the construction industry.
[0003] A steel bar cutting machine is a tool used to cut steel bars. There are fully automatic steel bar cutting machines and semi-automatic steel bar cutting machines. Cutting machines are divided into flame cutting machines, plasma cutting machines, laser cutting machines, and water cutting machines. Laser cutting machines are the most efficient, with the highest cutting accuracy and generally smaller cutting thickness; plasma cutting machines also have very fast cutting speeds and a certain slope on the cutting surface. Flame cutting machines are used for thicker carbon steel materials.
[0004] At present, when steel bars are cut on construction sites, they are directly placed on the bottom of the cutting machine and fixed by hand. The workers' hands are easily shaken by hand fixation, which is not conducive to the cutting of steel bars. The steel bars are moved by manual transportation, which has low transportation efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a steel bar cutting positioner, which can realize automatic feeding and cutting of steel bars in actual use, and realize positioning of the steel bars during cutting to avoid shaking during cutting.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A steel bar cutting positioner includes a mounting plate for mounting on a frame, and the utility model also includes a guide mechanism, a driving mechanism and a cutting mechanism which are sequentially mounted on the mounting plate, wherein the guide mechanism is used for guiding and straightening the steel bar to be cut, and the driving mechanism is used for driving the steel bar to move;
[0008] The cutting mechanism includes a pressing assembly, a bracket, a telescopic rod arranged on a frame, and a motor fixedly arranged at a movable end of the telescopic rod, wherein the output shaft of the motor is connected to a cutting blade;
[0009] The pressing assembly includes a support seat, a guide cylinder, a pressure rod, a spring and a pressure seat. The guide cylinder is fixedly arranged at the movable end of the telescopic rod, the spring is arranged in the guide cylinder, the upper end of the pressure rod is slidably arranged in the guide cylinder, and the upper end is connected to the spring, the pressure seat is fixedly arranged on the pressure rod, and the support seat is located below the pressure seat and is fixedly arranged on the frame.
[0010] The guide cylinder comprises a cylinder body and a cylinder cover, the cylinder body and the cylinder cover are detachably connected, a limiting portion is arranged on the pressure rod, the limiting portion is slidably connected to the cylinder body, the spring is located in the cylinder body, and the pressure rod passes through the cylinder cover.
[0011] Furthermore, a square hole is provided on the cylinder cover, and the pressure rod matches and slides with the square hole.
[0012] Wherein, a V-shaped limiting groove is arranged on the support seat.
[0013] The supporting seat is made of metal material, and the pressing seat is made of hard rubber.
[0014] Preferably, a material guide plate is provided on the frame, and the material guide plate is inclined.
[0015] Furthermore, the guiding mechanism includes a first bracket, a first slider and a plurality of first guide wheels. The first bracket is fixedly mounted on the mounting plate. At least two of the first guide wheels are arranged on the first bracket. The first slider is slidably mounted in a first slide groove arranged on the mounting plate. The first slider is also provided with the first guide wheel. The first guide wheel on the first slider is located above the gap between the adjacent first guide wheels on the first bracket. A first baffle is arranged on the mounting plate. A first screw is threadedly connected to the first baffle, and the first screw is rotatably connected to the first slider.
[0016] Among them, the driving mechanism includes a second slider, a second guide wheel, a third guide wheel, a rotating shaft and a driving assembly. The rotating shaft is rotatably installed on the frame through a bearing seat. One end of the rotating shaft is connected to the third guide wheel, and the other end is connected to the driving assembly. The second slider is slidably installed in a second slide groove set on the mounting plate. The second guide wheel is installed on the second slider. A second baffle is installed above the second slide groove. The second baffle is threadedly installed with a second screw, and the second screw is rotatably connected to the second slider.
[0017] Wherein, the first screw rod is provided with a hand wheel or a push rod.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] In actual use, the utility model realizes pressing when cutting the steel bar through the provided pressing component, and forms a pressing structure through the provided guide cylinder, pressure rod and spring. When cutting the steel bar, the automatic feeding of the steel bar is realized under the action of the driving mechanism. At the same time, since the steel bar is generally a coil, the straightening of the steel bar is realized through the provided guiding mechanism; the driving mechanism controls the moving distance of the steel bar to realize the control of the length of the steel bar. When cutting, the telescopic rod drives the motor equipped with the cutting blade to move, and at the same time makes the pressure seat approach and contact the steel bar. The spring is deformed after being compressed. In the process that the telescopic rod drives the motor to continuously move close to the steel bar, the positioning and pressing of the steel bar can be realized, and the shaking of the steel bar can be effectively avoided during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0022] Figure 2 It is a schematic diagram of the installation structure of the first sliding block and the second sliding block of the utility model.
[0023] Figure 3 It is a schematic diagram of the overall structure of the pressing assembly of the utility model.
[0024] Figure 4 For this utility model Figure 1 A partial enlarged schematic diagram in the middle.
[0025] Reference numerals:
[0026] 101-frame, 102-mounting plate, 103-guide mechanism, 104-driving mechanism, 105-cutting mechanism, 106-rebar, 107-pressing assembly, 108-bracket, 109-telescopic rod, 110-cutting blade, 111-support seat, 112-guide cylinder, 113-pressure rod, 114-spring, 115-pressure seat, 116-cylinder, 117-cylinder cover, 118-square hole, 119-V-shaped limit groove, 120-first bracket, 121-first slider, 122-first guide wheel, 123-first slide groove, 124-first baffle, 125-first screw, 126-second slider, 127-second guide wheel, 128-third guide wheel, 129-rotating shaft, 130-driving assembly, 131-groove, 132-push rod, 133-second screw, 134-second baffle. DETAILED DESCRIPTION
[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0028] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0030] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0031] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0032] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0033] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0034] See also Figure 1-Figure 4 This embodiment discloses a steel bar cutting positioner, comprising a mounting plate 102 for mounting on a frame 101, and a guide mechanism 103, a driving mechanism 104 and a cutting mechanism 105 which are sequentially mounted on the mounting plate 102, wherein the guide mechanism 103 is used to guide and straighten a steel bar 106 to be cut, and the driving mechanism 104 is used to drive the steel bar 106 to move, thereby realizing automatic conveying of steel bars;
[0035] The cutting mechanism 105 includes a pressing assembly 107, a bracket 108, a telescopic rod 109 disposed on the frame 101, and a motor fixedly disposed at the movable end of the telescopic rod 109, wherein the output shaft of the motor is connected to a cutting blade 110;
[0036] The pressing assembly 107 includes a support seat 111, a guide cylinder 112, a pressure rod 113, a spring 114 and a pressure seat 115. The guide cylinder 112 is fixedly set at the movable end of the telescopic rod 109, the spring 114 is set in the guide cylinder 112, the upper end of the pressure rod 113 is slidably set in the guide cylinder 112, and the upper end is connected to the spring 114, the pressure seat 115 is fixedly set on the pressure rod 113, and the support seat 111 is located below the pressure seat 115 and is fixedly set on the frame 101.
[0037] The utility model realizes the pressing and positioning of the steel bar 106 when cutting by the pressing component 107 in actual use, and forms a pressing structure by the guide cylinder 112, the pressure rod 113 and the spring 114. When cutting the steel bar 106, the automatic feeding of the steel bar 106 is realized under the action of the driving mechanism 104. At the same time, since the steel bar 106 is generally a coil, the straightening of the steel bar 106 is realized by the guiding mechanism 103; the driving mechanism 104 controls the moving distance of the steel bar 106 to control the length of the steel bar 106. When cutting, the telescopic rod 109 drives the motor equipped with the cutting blade 110 to move, and at the same time makes the pressure seat 115 approach and contact the steel bar 106. The spring 114 is deformed after being compressed. In the process that the telescopic rod 109 drives the motor to continuously move close to the steel bar 106, the positioning and pressing of the steel bar 106 can be realized, and the shaking of the steel bar 106 can be effectively avoided during the cutting process.
[0038] In actual use, the telescopic rod 109 is a pneumatic telescopic rod or a hydraulic telescopic rod. The height can be adjusted by extending and shortening the telescopic rod 109.
[0039] Among them, the guide cylinder 112 includes a cylinder body 116 and a cylinder cover 117, the cylinder body 116 and the cylinder cover 117 are detachably connected, specifically by threaded connection, a limiting portion is provided on the pressure rod 113, the limiting portion is slidably connected to the cylinder body 116, the spring 114 is located in the cylinder body 116, and the pressure rod 113 passes through the cylinder cover 117.
[0040] In actual use, the assembly efficiency can be improved, and at the same time, springs 114 of different specifications can be replaced according to needs to achieve different pressure adjustments.
[0041] The cylinder cover 117 is provided with a square hole 118 , and the pressure rod 113 matches and slides with the square hole 118 , which can guide the pressure rod 113 and make the pressure rod 113 more stable when moving.
[0042] Among them, a V-shaped limiting groove 119 is arranged on the support seat 111, and when the pressing seat 115 contacts the steel bar 106, the steel bar 106 is positioned to prevent the steel bar 106 from moving during cutting.
[0043] The support seat 111 is made of metal material, such as iron, and the pressure seat 115 is made of hard rubber.
[0044] Among them, a material guide plate is arranged on the frame 101, and the material guide plate is arranged at an angle to facilitate material unloading.
[0045] In actual use, a first support seat is arranged on the frame 101 on the side of the support seat 111. The structure of the first support seat is the same as that of the support seat 111. A guide slope is arranged at the V-shaped limit groove 119 on the first support seat to facilitate the guidance of the steel bar 106, so that the steel bar 106 can enter the V-shaped limit groove 119 on the first support seat under the action of the guide slope, so that support can be achieved on both sides of the cutting point. After cutting, the worker removes the steel bar 106 from the first support seat.
[0046] Among them, the guiding mechanism 103 includes a first bracket 120, a first slider 121 and a plurality of first guide wheels 122. The first bracket 120 is fixedly mounted on the mounting plate 102. At least two of the first guide wheels 122 are arranged on the first bracket 120. The first slider 121 is slidably mounted in a first slide groove 123 arranged on the mounting plate 102. The first slider 121 is also provided with the first guide wheel. The first guide wheel on the first slider 121 is located above the gap between the adjacent first guide wheels on the first bracket 120. A first baffle plate 124 is arranged on the mounting plate 102. A first screw rod 125 is threadedly connected to the first baffle plate 124. The first screw rod 125 is rotatably connected to the first slider 121. In actual use, bearings can be used for connection.
[0047] The first guide wheels 122 are all rotatable.
[0048] In this embodiment, there are two first guide wheels 122 on the first slider 121 and three first guide wheels 122 on the first bracket 120. In actual use, the position of the first slider 121 is adjusted by rotating the first screw 125. When the steel bar 106 passes through the first guide wheel 122, the steel bar 106 is straightened.
[0049] Furthermore, the driving mechanism 104 includes a second slider 126, a second guide wheel 127, a third guide wheel 128, a rotating shaft 129 and a driving assembly 130. The rotating shaft 129 is rotatably mounted on the frame 101 through a bearing seat. One end of the rotating shaft 129 is connected to the third guide wheel 128, and the other end is connected to the driving assembly 130. The second slider 126 is slidably mounted in a second slide groove provided on the mounting plate 102. The second guide wheel 127 is mounted on the second slider 126. A second baffle 134 is installed above the second slide groove. The second baffle 134 is threadedly mounted with a second screw 133, and the second screw 133 is rotatably connected to the second slider 126.
[0050] The rotating shaft 129 is driven to rotate by the provided driving assembly 130. When the third guide wheel 128 rotates, the first guide wheel 122 presses on the steel bar 106, thereby feeding the steel bar 106.
[0051] The third guide wheel 128 is fixedly mounted on the rotating shaft 129 , and the second guide wheel 127 is rotatably mounted on the second sliding block 126 .
[0052] The first guide wheel 122 , the second guide wheel 127 and the third guide wheel 128 are all provided with grooves 131 , and the steel bars 106 are located in the grooves 131 .
[0053] The driving assembly 130 includes a first motor and a transmission mechanism. The first motor is connected to the rotating shaft 129 through the transmission mechanism, and drives the rotating shaft 129 to rotate, thereby driving the third guide wheel 128.
[0054] The transmission mechanism may be a sprocket transmission mechanism.
[0055] In actual use, the first guide wheel 122 and the third guide wheel 128 are in close contact with the steel bars 106 to facilitate the feeding of the steel bars 106 .
[0056] Furthermore, in actual use, the first screw rod 125 and the second screw rod 133 are provided with a hand wheel or a push rod 132. This makes it more convenient to adjust the positions of the first slider 121 and the second slider 126.
[0057] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel bar cutting positioner, comprising a mounting plate for mounting on a frame, characterized in that: It also includes a guide mechanism, a drive mechanism and a cutting mechanism which are sequentially mounted on the mounting plate, wherein the guide mechanism is used to guide and straighten the steel bars to be cut, and the drive mechanism is used to drive the steel bars to move; The cutting mechanism includes a pressing assembly, a bracket, a telescopic rod arranged on a frame, and a motor fixedly arranged at a movable end of the telescopic rod, wherein the output shaft of the motor is connected to a cutting blade; The pressing assembly includes a support seat, a guide cylinder, a pressure rod, a spring and a pressure seat. The guide cylinder is fixedly arranged at the movable end of the telescopic rod, the spring is arranged in the guide cylinder, the upper end of the pressure rod is slidably arranged in the guide cylinder, and the upper end is connected to the spring, the pressure seat is fixedly arranged on the pressure rod, and the support seat is located below the pressure seat and is fixedly arranged on the frame.
2. A steel bar cutting positioner according to claim 1, characterized in that: The guide cylinder comprises a cylinder body and a cylinder cover, the cylinder body and the cylinder cover are detachably connected, a limiting part is arranged on the pressure rod, the limiting part is slidably connected with the cylinder body, the spring is located in the cylinder body, and the pressure rod passes through the cylinder cover.
3. A steel bar cutting positioner according to claim 2, characterized in that: A square hole is arranged on the cylinder cover, and the pressing rod matches and slides with the square hole.
4. A steel bar cutting positioner according to claim 1, characterized in that: A V-shaped limiting groove is arranged on the supporting seat.
5. A steel bar cutting positioner according to claim 1, characterized in that: The supporting seat is made of metal material, and the pressing seat is made of hard rubber.
6. A steel bar cutting positioner according to claim 1, characterized in that: A material guide plate is arranged on the frame, and the material guide plate is arranged tilted.
7. A steel bar cutting positioner according to any one of claims 1 to 6, characterized in that: The guiding mechanism includes a first bracket, a first slider and a plurality of first guide wheels. The first bracket is fixedly mounted on the mounting plate. At least two of the first guide wheels are arranged on the first bracket. The first slider is slidably mounted in a first slide groove arranged on the mounting plate. The first slider is also provided with the first guide wheel. The first guide wheel on the first slider is located above the gap between the adjacent first guide wheels on the first bracket. A first baffle is arranged on the mounting plate. A first screw is threadedly connected to the first baffle. The first screw is rotatably connected to the first slider.
8. A steel bar cutting positioner according to any one of claims 1 to 6, characterized in that: The driving mechanism includes a second slider, a second guide wheel, a third guide wheel, a rotating shaft and a driving assembly. The rotating shaft is rotatably mounted on the frame through a bearing seat. One end of the rotating shaft is connected to the third guide wheel, and the other end is connected to the driving assembly. The second slider is slidably mounted in a second slide groove set on the mounting plate. The second guide wheel is mounted on the second slider. A second baffle is installed above the second slide groove. The second baffle is threadedly mounted with a second screw, and the second screw is rotatably connected to the second slider.
9. A steel bar cutting positioner according to claim 8, characterized in that: The first screw rod is provided with a hand wheel or a push rod.