Molten aluminum casting soft runner
By using aluminum water casting soft flow tanks with sewn between silicate needle felt and Saika fiber material, the problems of easy deformation and short service life of high-temperature and mechanical pulling structures in the prior art are solved, and the effects of high-temperature stability, impact resistance and long-life are achieved.
Patent Information
- Application Number
- CN202421491678.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing aluminum water casting soft flow trough is prone to flow poorly, the structure is twisted and deformed, the service life is short, and it is inconvenient to disassemble and assemble and difficult to clean under high temperature and mechanical pull.
The aluminum water casting soft flow tank made of silicate needle felt and Seka fiber material has high temperature resistance, strong load-bearing ability and pull-and-tear resistance, and is easy to disassemble and thoroughly clean the residue.
It achieves stable operation at high temperatures above 800℃, extends service life, improves flow smoothness and impact resistance of the structure, and simplifies the disassembly and assembly and cleaning process.
Smart Images

Figure CN222817914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a soft flow trough for casting molten aluminum. Background Art
[0002] The soft flow trough is a flexible structure device connected to the end moving equipment of the aluminum water metal tank cabinet production line, and can withstand the flow of 800℃ aluminum water solution. The soft flow trough must be able to withstand the high temperature and the weight flow, and withstand the pulling and tearing action caused by the up and down movement of the machine.
[0003] For a long time, the industry has used soft metal structure chutes for flowing and pouring. The soft metal structure chutes are inconvenient to disassemble and assemble, and the disassembly and assembly precision is relatively high, so professional personnel are required for disassembly and assembly. After two or three furnaces in the early stage of use, the flow is not smooth and aluminum liquid is stained. The more it is stained, the more aluminum liquid is stained. When pouring, the overall structure is distorted after the up and down movement, and the connection parts are torn and damaged to leak aluminum liquid. It is very difficult to clean the inner wall of the chute after each furnace. The service life of the soft metal chute is very short, generally not more than 15 furnaces. Utility Model Content
[0004] The utility model aims to disclose a soft flow trough for casting aluminum liquid, which is made of silicate needle felt and Secka fiber materials, can withstand high temperatures above 800°, has strong load-bearing capacity, good tensile and tearing resistance, and is easy to disassemble, thoroughly cleans residues, and has a long service life.
[0005] To achieve the above-mentioned purpose, the utility model provides a soft flow trough for molten aluminum casting, comprising a soft flow trough body and gaskets sewn to both ends of the soft flow trough body; the soft flow trough body comprises silicate needle felt and Secka fiber material layers located inside and outside the silicate needle felt, and the gasket is formed by sewing multiple layers of Secka fiber material layers.
[0006] In some embodiments, the Secka fiber material layers located inside and outside the silicate needle felt are sewn into a quilt shape.
[0007] In some embodiments, the gasket is U-shaped.
[0008] In some embodiments, it also includes a device flange clamped inside and outside the gasket, and the gasket and the device flange are connected by bolts and nuts.
[0009] In some embodiments, a buffer support plate is provided on the bottom of the equipment flange located on the outside.
[0010] In some embodiments, the soft flow channel body is tapered in the longitudinal direction.
[0011] In some embodiments, the inner side of the soft flow trough body is coated with lubricating powder.
[0012] In some embodiments, a plurality of towing straps are sewn onto the soft flow trough, and perforated buckles are reserved on the towing straps.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the aluminum water casting soft flow trough provided by the utility model is made of silicate needle felt and Secka fiber material, can withstand high temperatures above 800°, has strong load-bearing capacity, good tensile and tearing resistance, and is easy to disassemble, thoroughly cleans residues, and has a long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the aluminum water casting soft flow trough shown in the utility model;
[0015] Figure 2 This is a structural diagram of the aluminum casting soft flow trough shown in the utility model, omitting the equipment flange;
[0016] Figure 3 for Figure 1 A cross-sectional view of the soft flow channel body shown in ;
[0017] Figure 4 for Figure 1 An exploded view of the gasket shown in ;
[0018] Figure 5 for Figure 1 Structural diagram of the equipment flange described in . DETAILED DESCRIPTION
[0019] The present invention is described in detail below in conjunction with the various embodiments shown in the accompanying drawings, but it should be noted that these embodiments are not limitations of the present invention, and any equivalent transformations or substitutions in functions, methods, or structures made by ordinary technicians in the field based on these embodiments are all within the scope of protection of the present invention.
[0020] like Figure 1-5 The aluminum casting soft flow trough shown comprises a soft flow trough body 1 and gaskets 2 sewn to both ends of the soft flow trough body 1. Four towing straps 5 are sewn to the soft flow trough body 1 for bearing the weight of the soft flow trough body 1. The towing straps 5 are pre-perforated with buckles for easy connection.
[0021] The soft flow trough body 1 comprises a silicate needle felt 12 and a Secka fiber material layer 11 and a Secka fiber material layer 13 located inside and outside the silicate needle felt 12. The Secka fiber material layer 11 and the Secka fiber material layer 13 are sewn into a quilt shape, and the silicate needle felt 12 is filled therein, so that the soft flow trough body 1 has elasticity, thereby having excellent anti-scouring and anti-impact capabilities.
[0022] The soft flow tank body 1 can withstand the flow of 800°C aluminum solution and has a strong load-bearing capacity. The gasket 2 is made of three layers of Secka fiber material 22, and the suture line 21 is as follows. Figure 2 As shown, it can withstand temperatures above 800 degrees.
[0023] The gasket 2 is formed by sewing three layers of Secka fiber material layers 22, and is sewn at both ends of the soft flow channel body 1, thereby improving the load-bearing capacity and the tensile and tearing resistance of the soft flow channel. In addition, the silicate needle felt 12, the Secka fiber material layer 11, the Secka fiber material layer 13 and the Secka fiber material layer 22 are sewn together, and are easy to disassemble and assemble.
[0024] The silicate needle felt 12, the Secka fiber material layer 11, the Secka fiber material layer 13 and the Secka fiber material layer 22 can withstand a high temperature of 800 degrees, and have excellent characteristics of anti-scouring, anti-impact, resistance to rapid cooling and heating, non-sticking to aluminum, no chemical reaction with aluminum, and a small thermal expansion coefficient. At the working temperature, the aluminum solution can be kept at a constant temperature, and it does not absorb moisture, does not pollute the aluminum solution, has a firm structure, and the continuous working service life of the soft flow trough structure is not less than 25 furnaces.
[0025] The soft flow trough body 1 is tapered in the longitudinal direction, so that the aluminum liquid can pour and flow smoothly. The inner side of the soft flow trough body 1 is coated with lubricating powder, so that the aluminum liquid pours and flows more smoothly, and there is no need to clean the inner wall of the soft flow trough after work.
[0026] The gasket 2 is U-shaped. It also includes a device flange 31 and a device flange 32 clamped inside and outside the gasket 2, and the device flange 31 and the device flange 32 are also U-shaped. The gasket 2 is provided with a mounting hole 20, the device flange 31 is provided with a mounting hole 310, and the device flange 32 is provided with a mounting hole 320. The gasket 2 and the device flange 31 and the device flange 32 are connected by bolts and nuts 4. A buffer support plate 321 is provided at the bottom of the device flange 32 located on the outside.
[0027] The connection parts between the soft flow trough body 1 and the equipment flanges 31 and 32 are sewn and reinforced with multiple layers of Secka fiber material layers 22, thereby ensuring the tensile and tearing resistance and load-bearing capacity of the soft flow trough.
[0028] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the utility model. They are not intended to limit the protection scope of the utility model. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the utility model should be included in the protection scope of the utility model.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. Aluminum molten casting soft flow trough, characterized in that: It comprises a soft flow trough body and gaskets sewn at both ends of the soft flow trough body; the soft flow trough body comprises silicate needle felt and Secka fiber material layers located inside and outside the silicate needle felt, and the gasket is formed by sewing multiple Secka fiber material layers.
2. The aluminum molten casting soft flow trough according to claim 1, characterized in that: The Secka fiber material layers located inside and outside the silicate needle felt are sewn into a quilt shape.
3. The aluminum molten casting soft flow trough according to claim 1, characterized in that: The gasket is U-shaped.
4. The aluminum molten casting soft flow trough according to claim 3, characterized in that: It also includes a device flange clamped inside and outside the gasket, and the gasket and the device flange are connected by bolts and nuts.
5. The aluminum molten casting soft flow trough according to claim 4, characterized in that: A buffer support plate is arranged on the bottom of the equipment flange located on the outside.
6. The aluminum molten casting soft flow trough according to claim 1, characterized in that: The soft flow channel body is tapered in the longitudinal direction.
7. The aluminum molten casting soft flow trough according to claim 6, characterized in that: The inner side of the soft flow trough body is coated with lubricating powder.
8. The aluminum molten casting soft flow trough according to claim 1, characterized in that: A plurality of towing straps are sewn on the soft flow trough, and perforated buckles are reserved on the towing straps.