Aluminum alloy part die-casting die
By designing automated insert conveying components and auxiliary components, the risk and low efficiency of insert installation in aluminum alloy die casting is solved, and the automatic installation of inserts and the improvement of casting quality is achieved.
Patent Information
- Application Number
- CN202421769500.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the aluminum alloy die-casting process, the metal liquid fills the cavity under high speed and high pressure, which easily wraps into the gas, resulting in pores inside the casting. The traditional way of adding inserts manually is not only dangerous but also inefficient.
An aluminum alloy die-casting mold is designed, using insert conveying components and auxiliary components. Through the cooperation of micro-pressors, cylinders and servo motors, the inserts are automatically clamped and accurately pushed into the mold.
The automatic installation of inserts is realized, production efficiency is improved, workers are avoided, the risk of approaching high-temperature liquid aluminum is ensured, the quality of the castings is reduced and the occurrence of pores is reduced.
Smart Images

Figure CN222817937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy die-casting, in particular to a die-casting mold for aluminum alloy parts. Background Art
[0002] Aluminum alloy die-casting products are mainly used in electronics, automobiles, motors, home appliances and some communications industries. Some high-performance, high-precision, high-toughness high-quality aluminum alloy products are also used in large aircraft, ships and other industries with relatively high requirements. The main use is still in the parts of some equipment.
[0003] During the die-casting process, the molten metal fills the cavity at high speed and high pressure, which easily draws in gas and causes pores inside the casting. The areas where the wall thickness of the aluminum alloy die-casting mold is too thick, especially those far away from the gate, need to be solved through product design or through special processes or other auxiliary equipment. The cost is high and the process control is difficult. Therefore, aluminum alloy inserts are generally added to the problem areas to remove the pores, because the space at the wall thickness position is reduced by placing the inserts, thereby reducing the pores during processing. However, these inserts need to be pre-embedded in the die-casting mold and then cast together with the die-casting. However, the traditional method of manual addition is too close to the die-casting machine, and the high-temperature aluminum liquid will affect the workers and the production efficiency will also be affected.
[0004] Therefore, the utility model provides a die-casting die for an aluminum alloy part to solve the above-mentioned problem. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides an aluminum alloy die-casting mold to solve the above problems. First, a cylindrical insert is placed in the placement block 34, and then the insert is further clamped by starting two micro electric push rods 35. Then, by starting the first cylinder 22, the transmission shaft 27 can be pushed to move, and then the turntable 210 and the outer assembly ring 29 can be pushed to move and then pushed to the vicinity of the feeding hole 215 on one side of the die-casting machine body 1. By starting the servo motor 24, the worm 26 can be driven to rotate, and the worm 26 can drive the worm wheel 28 to rotate, and the worm wheel 28 can drive the rib 216 to cooperate with the rib 216. The transmission shaft 27 rotates, which in turn drives the turntable 210 to rotate without affecting the movement of the transmission shaft 27. The limit stop bar 217 can prevent the worm gear 28 from being displaced, and then the position of the third cylinder 213 is controlled by starting the second cylinder 212 so that the insert can be accurately aligned with the feeding hole 215. After that, the third cylinder 213 is started to push the insert into the mold through its movable end; the first limit rod 214 can ensure the stability of the third cylinder 213 when sliding, and the second limit rod 32 can ensure the stability of the outer assembly ring 29 when moving, and the reinforcement seat 37 is used to reinforce and support the transmission shaft 27.
[0006] To achieve the above objectives, the utility model implements a die-casting mold for aluminum alloy parts through the following technical solutions, including a die-casting machine body, a insert conveying assembly is arranged on one side of the die-casting machine body, and an auxiliary assembly is arranged at one end of the insert conveying assembly; the insert conveying assembly includes a base, a first cylinder is fixedly installed on the top of the base, a transmission shaft is fixedly connected to the movable end of the first cylinder, a rib is fixedly connected to the outer wall of the transmission shaft, a mounting seat is also fixedly connected to the top of the base, a servo motor is fixedly installed on the top of the mounting seat, a worm is fixedly connected to the output shaft of the servo motor, an auxiliary plate is fixedly connected to the top of the base, one side of the auxiliary plate is rotatably connected to one end of the worm, the insert conveying assembly also includes a worm wheel, the outer wall of the transmission shaft is movably connected to the inside of the worm wheel, a limit stop bar is fixedly connected between the auxiliary plate and the mounting seat, the worm wheel is located between the two limit stop bars, and a feeding hole is opened on one side of the die-casting machine body.
[0007] Furthermore, the insert conveying assembly also includes an outer assembly ring, the inner wall of the outer assembly ring is rotatably connected to a turntable, one side of the turntable is fixedly connected to one end of the transmission shaft, and a roller is fixedly installed on the bottom of the outer assembly ring.
[0008] The above technical solution is adopted to install other important components and enable the turntable to rotate.
[0009] Furthermore, a second cylinder is fixedly installed inside the turntable, a third cylinder is fixedly installed on the movable end of the second cylinder, a first limiting rod is also fixedly connected between the inner walls of the turntable, and the first limiting rod is slidably connected to the inside of the outer shell of the third cylinder.
[0010] The above technical solution is used to adjust the insert to align with the feeding hole.
[0011] Furthermore, the auxiliary component includes an L-shaped rod, a second limiting rod is fixedly connected between the L-shaped rod and the die-casting machine body, and two second limiting rods pass through the outer assembly ring and are movably connected.
[0012] The above technical solution is used to make the outer assembly ring move more smoothly.
[0013] Furthermore, long rods are fixedly connected to both sides of the outer wall of the third cylinder, one end of the long rod is fixedly connected to a placement block, a micro electric push rod is fixedly installed inside the placement block, and the movable end of the micro electric push rod is fixedly connected to the pre-purchased arc block.
[0014] The above technical solution is used to place the clamping insert.
[0015] Furthermore, a reinforcement seat is fixedly connected to the top of the base, and a swivel is rotatably connected to the inner wall of the reinforcement seat, and the swivel is movably connected to the transmission shaft.
[0016] The above technical solution is used to reinforce the transmission shaft.
[0017] Beneficial Effects
[0018] The utility model provides a die-casting die for aluminum alloy parts. Compared with the prior art, it has the following beneficial effects:
[0019] 1. The aluminum alloy die-casting mold can drive the transmission shaft to move by starting the first cylinder, and then drive the turntable and the outer assembly ring to move, and then push them to the feeding hole on one side of the die-casting machine body. The servo motor can be started to drive the worm to rotate, and the worm can drive the worm wheel to rotate. The worm wheel can drive the transmission shaft to rotate through the cooperation of the ribs. The transmission shaft will drive the turntable to rotate without affecting the movement of the transmission shaft. The limit stop bar can prevent the worm wheel from being displaced. Then, the second cylinder is started to control the position of the third cylinder so that the insert can be accurately aligned with the feeding hole. After that, the third cylinder can be started to push the insert into the mold through its movable end.
[0020] 2. The aluminum alloy die-casting mold places the cylindrical insert into the placement block, and then further clamps the insert by starting two micro electric push rods. The second limit rod can ensure the stability of the outer assembly ring during movement, and the reinforcement seat is used to reinforce and support the transmission shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the implementation scheme of the utility model or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This utility model Figure 1 A magnified view of the structure at center A;
[0024] Figure 3 It is a side view of the overall structure of the utility model;
[0025] Figure 4 This utility model Figure 3 A magnified view of the structure at B in the middle;
[0026] Figure 5 It is a partial structural top view of the utility model;
[0027] Figure 6 It is a partial structural side view of the utility model;
[0028] Figure 7 The utility model Figure 6 Enlarged view of the structure at C in the middle.
[0029] In the figure: 1. die-casting machine body; 2. insert conveying assembly; 21. base; 22. first cylinder; 23. mounting seat; 24. servo motor; 25. auxiliary plate; 26. worm; 27. transmission shaft; 28. worm wheel; 29. outer assembly ring; 210. turntable; 211. roller; 212. second cylinder; 213. third cylinder; 214. first limiting rod; 215. feeding hole; 216. rib; 217. limiting stop strip; 3. auxiliary assembly; 31. L-shaped rod; 32. second limiting rod; 33. long rod; 34. placement block; 35. micro electric push rod; 36. arc block; 37. reinforcement seat. DETAILED DESCRIPTION
[0030] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0031] The present application is further described in detail below through drawings and examples.
[0032] Reference Figures 1 to 7The embodiment of the present application provides a die-casting mold for aluminum alloy parts, including a die-casting machine body 1, a insert conveying assembly 2 is arranged on one side of the die-casting machine body 1, and an auxiliary assembly 3 is arranged at one end of the insert conveying assembly 2; the insert conveying assembly 2 includes a base 21, a first cylinder 22 is fixedly installed on the top of the base 21, a transmission shaft 27 is fixedly connected to the movable end of the first cylinder 22, a rib 216 is fixedly connected to the outer wall of the transmission shaft 27, a mounting seat 23 is also fixedly connected to the top of the base 21, and the top of the mounting seat 23 is fixedly connected to the outer wall of the transmission shaft 27. A servo motor 24 is fixedly installed, and a worm 26 is fixedly connected to the output shaft of the servo motor 24. An auxiliary plate 25 is fixedly connected to the top of the base 21. One side of the auxiliary plate 25 is rotatably connected to one end of the worm 26. The insert conveying assembly 2 also includes a worm gear 28. The outer wall of the transmission shaft 27 is movably connected to the inside of the worm gear 28. A limit stop bar 217 is fixedly connected between the auxiliary plate 25 and the mounting seat 23. The worm gear 28 is located between the two limit stop bars 217. A feeding hole 215 is opened on one side of the die-casting machine body 1.
[0033] The insert conveying assembly 2 also includes an outer assembly ring 29, the inner wall of which is rotatably connected to a turntable 210, one side of which is fixedly connected to one end of the transmission shaft 27, and a roller 211 is fixedly installed at the bottom of the outer assembly ring 29. A second cylinder 212 is fixedly installed inside the turntable 210, a third cylinder 213 is fixedly installed at the movable end of the second cylinder 212, a first limiting rod 214 is also fixedly connected between the inner walls of the turntable 210, and the first limiting rod 214 is slidably connected to the inner shell of the third cylinder 213.
[0034] In this embodiment, by starting the first cylinder 22, the transmission shaft 27 can be pushed to move, and then the turntable 210 and the outer assembly ring 29 can be pushed to move and then pushed to the vicinity of the feeding hole 215 on one side of the die-casting machine body 1. By starting the servo motor 24, the worm 26 can be driven to rotate, and the worm 26 can drive the worm wheel 28 to rotate. The worm wheel 28 can drive the transmission shaft 27 to rotate through the cooperation of the rib 216. The transmission shaft 27 will drive the turntable 210 to rotate without affecting the movement of the transmission shaft 27. The limit The baffle 217 can prevent the worm gear 28 from being displaced, and then the position of the third cylinder 213 can be controlled by starting the second cylinder 212 so that the insert can be accurately aligned with the feeding hole 215. After that, the two micro electric push rods 35 retract and stop clamping. The third cylinder 213 can be started to push the insert into the mold through its movable end (it should be noted that the installation position and stroke of the first cylinder 22 and the length of the transmission shaft 27 and the rib 216 need to be selected and adjusted according to actual conditions, and the position in the drawings in the specification is used as a functional reference).
[0035] Reference Figures 1 to 7In one aspect of the present embodiment, the auxiliary component 3 includes an L-shaped rod 31, and a second limiting rod 32 is fixedly connected between the L-shaped rod 31 and the die-casting machine body 1, and the two second limiting rods 32 penetrate the outer assembly ring 29 and are movably connected. Long rods 33 are fixedly connected to both sides of the outer wall of the third cylinder 213, and a placement block 34 is fixedly connected to one end of the long rod 33. A micro electric push rod 35 is fixedly installed inside the placement block 34, and the movable end of the micro electric push rod 35 is fixedly connected to the pre-purchased arc block 36. A reinforcement seat 37 is fixedly connected to the top of the base 21, and a swivel is rotatably connected to the inner wall of the reinforcement seat 37, and the swivel is movably connected to the transmission shaft 27.
[0036] In this embodiment, the cylindrical insert is placed in the placement block 34, and then the insert is further clamped by starting two micro electric push rods 35. The first limit rod 214 can ensure the stability of the third cylinder 213 when sliding, and the second limit rod 32 can ensure the stability of the outer assembly ring 29 when moving. The reinforcement seat 37 is used to reinforce and support the transmission shaft 27.
[0037] Working principle: first put the cylindrical insert into the placement block 34, then start the two micro electric push rods 35 to further clamp the insert, start the first cylinder 22 to push the transmission shaft 27 to move, and then push the turntable 210 and the outer assembly ring 29 to move, and then push them to the vicinity of the feeding hole 215 on one side of the die-casting machine body 1, and start the servo motor 24 to drive the worm 26 to rotate, and the worm 26 can drive the worm wheel 28 to rotate, and the worm wheel 28 can drive the transmission shaft 27 to rotate through the cooperation of the rib 216. The transmission shaft 27 will drive the turntable 210 to rotate. The movement of the transmission shaft 27 is not affected, the limit stop bar 217 can prevent the worm gear 28 from being displaced, and then the position of the third cylinder 213 is controlled by starting the second cylinder 212 so that the insert can be accurately aligned with the feeding hole 215, and then the two micro electric push rods 35 retract and stop clamping, and the third cylinder 213 is started to push the insert into the mold through its movable end, the first limit rod 214 can ensure the stability of the third cylinder 213 when sliding, and the second limit rod 32 can ensure the stability of the outer assembly ring 29 when moving, and the reinforcement seat 37 is used to reinforce and support the transmission shaft 27.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A die-casting die for an aluminum alloy part, comprising a die-casting machine body (1), characterized in that: An insert conveying assembly (2) is arranged on one side of the die-casting machine body (1), and an auxiliary assembly (3) is arranged on one end of the insert conveying assembly (2); the insert conveying assembly (2) comprises a base (21), a first cylinder (22) is fixedly mounted on the top of the base (21), a transmission shaft (27) is fixedly connected to the movable end of the first cylinder (22), a rib (216) is fixedly connected to the outer wall of the transmission shaft (27), a mounting seat (23) is also fixedly connected to the top of the base (21), a servo motor (24) is fixedly mounted on the top of the mounting seat (23), and the servo motor A worm (26) is fixedly connected to the output shaft of the machine (24), an auxiliary plate (25) is fixedly connected to the top of the base (21), one side of the auxiliary plate (25) is rotatably connected to one end of the worm (26), the insert conveying assembly (2) also includes a worm wheel (28), the outer wall of the transmission shaft (27) is movably connected to the inside of the worm wheel (28), a limit stop bar (217) is fixedly connected between the auxiliary plate (25) and the mounting seat (23), the worm wheel (28) is located between the two limit stop bars (217), and a feeding hole (215) is opened on one side of the die-casting machine body (1).
2. The die-casting mold for aluminum alloy parts according to claim 1, characterized in that: The insert conveying assembly (2) further comprises an outer assembly ring (29), the inner wall of which is rotatably connected to a turntable (210), one side of which is fixedly connected to one end of a transmission shaft (27), and a roller (211) is fixedly mounted on the bottom of the outer assembly ring (29).
3. The die-casting mold for aluminum alloy parts according to claim 2, characterized in that: A second cylinder (212) is fixedly installed inside the rotating disk (210), a third cylinder (213) is fixedly installed on the movable end of the second cylinder (212), a first limiting rod (214) is also fixedly connected between the inner walls of the rotating disk (210), and the first limiting rod (214) is slidably connected to the inside of the outer shell of the third cylinder (213).
4. The die-casting mold for aluminum alloy parts according to claim 1, characterized in that: The auxiliary component (3) comprises an L-shaped rod (31), a second limiting rod (32) is fixedly connected between the L-shaped rod (31) and the die-casting machine body (1), and the two second limiting rods (32) penetrate the outer assembly ring (29) and are movably connected.
5. The die-casting mold for aluminum alloy parts according to claim 3, characterized in that: Long rods (33) are fixedly connected to both sides of the outer wall of the third cylinder (213), one end of the long rod (33) is fixedly connected to a placement block (34), a micro electric push rod (35) is fixedly installed inside the placement block (34), and the movable end of the micro electric push rod (35) is fixedly connected to the embedded arc block (36).
6. The die-casting mold for aluminum alloy parts according to claim 1, characterized in that: The top of the base (21) is fixedly connected to a reinforcement seat (37), and the inner wall of the reinforcement seat (37) is rotatably connected to a rotating ring, which is movably connected to the transmission shaft (27).