Welding device for shower head production and processing
By designing a welding device for shower production and processing including a cover, a welding mechanism and a positioning mechanism, the problem that existing welding devices can only weld one type of rectangular shower, and positioning and welding of various types of workpieces is achieved, and production flexibility and efficiency are improved.
Patent Information
- Application Number
- CN202421175655.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing welding devices can only weld one type of rectangular shower, which causes different pressing molds to be replaced with different types of rectangular showers, resulting in inconvenience in production.
A welding device for shower production and processing is designed, including a cover, a welding mechanism and a positioning mechanism. The welding mechanism realizes the positioning and clamping of workpieces through components such as lower platform, adjustable welding joints, electric guide rails, cylinder vertical plates and positioning cylinders; the positioning mechanism adjusts the position of the adjustable welding joints through multiple stroke modules and sliders to adapt to workpieces of different specifications.
The device can be positioned and clamped according to the model of the workpiece, adapted to a variety of specifications of products, improved production flexibility and efficiency, and avoided the trouble of replacing the stamper.
Smart Images

Figure CN222818218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shower production, in particular to a welding device for shower production and processing. Background Art
[0002] With the improvement of people's living standards, taking a shower at home every day has become a normal thing. Shower equipment is becoming more and more important in every family. Shower head is a major component of shower equipment. It includes shower seat, shower head, cat's eye, shower spring and other parts. Traditional assembly methods are mostly completed by manual and mechanical processing. The labor intensity of workers is high and the production efficiency is low. For this reason, some people have developed a shower production line to realize the production of shower heads. The current welding workbench fixes the workpiece on a fixed fixture for assembly and welding.
[0003] In the prior art, when welding a rectangular shower head, a die is required to position the welding parts. However, the existing welding device can only weld one type of rectangular shower head. Therefore, when welding rectangular shower heads of different types, different dies need to be replaced for positioning, which causes production inconvenience. Utility Model Content
[0004] The purpose of the utility model is to solve the above-mentioned problem and to propose a welding device for shower production and processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a welding device for shower production and processing, comprising a cover shell, a welding mechanism is arranged inside the cover shell, the welding mechanism comprises a lower platform and an adjustable welding head, a plurality of electric guide rails are arranged on the surface of the lower platform, a plurality of sliding seats are arranged on the surfaces of the electric guide rails, a plurality of cylinder vertical plates are slidably connected on the surfaces of the sliding seats, a plurality of cylinder vertical plates are installed with positioning cylinders on the surfaces, a moving frame is installed on the output end of the positioning cylinder, a surface positioning right-angle frame of the moving frame is arranged on the surface of the lower platform, an upper platform is installed on the surface of the lower platform through a supporting column, a rotating flange shaft is slidably connected on the surface of the upper platform, the lower surface of the rotating flange shaft is rotatably connected to the upper die through a bearing, and a plurality of positioning grooves are provided on the surfaces on the opposite sides of the upper die and the lower die.
[0006] Preferably, a rubber sleeve is provided on the surface of the upper platform, and the rotating flange shaft is slidably connected to the rubber sleeve, and the rubber sleeve protects the rotating flange shaft when it is lifted or lowered.
[0007] Preferably, a cylinder seat is provided on the surface of the upper platform, and a thin cylinder is mounted on the surface of the cylinder seat. The provided cylinder seat can fix the thin cylinder.
[0008] Preferably, the output end of the thin cylinder is fixedly connected to the rotating flange shaft, and the arranged thin cylinder can drive the rotating flange to move up and down.
[0009] Preferably, a positioning mechanism is provided on the surface of the cover shell, and the positioning mechanism includes a first stroke module, a first stroke slider is slidably connected to the surface of the stroke module, a second stroke module is provided on the surface of the first stroke slider, a second stroke module is slidably connected to the surface of the second stroke slider, a vertically arranged third stroke module is provided on the surface of the second stroke slider, a third stroke module is slidably connected to the surface of the third stroke slider, a mounting seat is installed on the surface of the third stroke slider, the adjustable welding head is installed on the surface of the mounting seat, and the positioning mechanism can adjust the position of the adjustable welding head to facilitate welding at different positions of the workpiece.
[0010] Preferably, a connecting pipe is provided on the surface of the cover shell, and a dust hopper is provided on the surface of the connecting pipe. The dust hopper can clean the dust generated during welding, so as to keep the table clean.
[0011] Preferably, a baffle is provided on the lower surface of the cover shell, and a base is provided on the lower surface of the baffle plate. The provided cover shell can protect the internal welding mechanism and improve the overall safety of the device.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. The utility model proposes a welding device for shower production and processing. By setting a welding mechanism, it can position the workpiece according to its model and adapt to products of various specifications. In addition, it is provided with a plurality of right-angle frames, which can clamp the upper die and the lower die, so that the positioning effect of the workpiece is better.
[0014] 2. The utility model provides a welding device for shower production and processing, which can adjust the position of the adjustable welding head by setting a positioning mechanism, so that it is convenient to weld the welding position accurately, so that workpieces of different specifications can be welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model provides a schematic diagram of the internal top view structure of a welding device for shower production and processing;
[0016] Figure 2 This is a schematic diagram of the internal main structure of a welding device for shower production and processing proposed by the utility model;
[0017] Figure 3 This is a schematic diagram of the main structure of a welding device for shower production and processing proposed by the utility model;
[0018] Figure 4 for Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.
[0019] Legend: 1. Cover; 2. Welding mechanism; 201. Lower platform; 202. Adjustable welding head; 203. Electric guide rail; 204. Sliding seat; 205. Cylinder stand; 206. Positioning cylinder; 207. Moving frame; 208. Positioning right-angle frame; 209. Lower die; 210. Upper platform; 211. Rotating flange shaft; 212. Upper die; 3. Rubber sleeve; 4. Cylinder seat; 5. Thin cylinder; 6. Positioning mechanism; 601. First stroke module; 602. First stroke slider; 603. Second stroke module; 604. Second stroke slider; 605. Third stroke module; 606. Third stroke slider; 607. Mounting seat; 7. Connecting pipe; 8. Dust hopper; 9. Baffle; 10. Base. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-4 As shown, a welding device for shower production and processing comprises a cover shell 1, a welding mechanism 2 is arranged inside the cover shell 1, the welding mechanism 2 comprises a lower platform 201 and an adjustable welding head 202, a plurality of electric guide rails 203 are arranged on the surface of the lower platform 201, a plurality of electric guide rails 203 are arranged on the surfaces of the plurality of sliding seats 204, a cylinder vertical plate 205 is slidably connected to the surfaces of the plurality of sliding seats 204, a positioning cylinder 206 is installed on the surfaces of the plurality of cylinder vertical plates 205, a moving frame 207 is installed on the output end of the positioning cylinder 206, a surface positioning right-angle frame 208 of the moving frame 207, a lower die 209 is arranged on the surface of the lower platform 201, an upper platform 210 is installed on the surface of the lower platform 201 through a supporting column, a rotating flange shaft 211 is slidably connected to the surface of the upper platform 210, a lower surface of the rotating flange shaft 211 is rotatably connected to an upper die 212 through a bearing, and a plurality of positioning grooves are provided on the surfaces of the upper die 212 and the lower die 209 on the opposite side.
[0023] The effect achieved by the entire embodiment 1 is that the workpiece is placed between the upper die 212 and the lower die 209, and the rotating flange shaft 211 drives the upper die 212 to move downward. The workpiece is stuck in the positioning groove according to its own size. At this time, the workpiece can be clamped, and then the positioning cylinder 206 drives the moving frame 207 to move in the direction of the lower die 209. The moving frame 207 drives the positioning right-angle frame 208 to position the upper die 212 and the lower die 209, and there are multiple positioning right angles, so that the upper die 212 and the lower die 209 can be positioned to prevent the upper die 212 from rotating. When the workpiece is fixed, the workpiece is welded by the adjustable welding head 202. The entire device can position and clamp workpieces of different specifications, thereby improving the practicability of the device.
[0024] Embodiment 2, as Figure 1-4 As shown, a rubber sleeve 3 is provided on the surface of the upper platform 210, and the rotating flange shaft 211 is slidably connected to the rubber sleeve 3. A cylinder seat 4 is provided on the surface of the upper platform 210, and a thin cylinder 5 is installed on the surface of the cylinder seat 4. The output end of the thin cylinder 5 is fixedly connected to the rotating flange shaft 211. A positioning mechanism 6 is provided on the surface of the cover 1. The positioning mechanism 6 includes a first stroke module 601, and a first stroke slider 602 is slidably connected to the surface of the stroke module. A second stroke module 603 is provided on the surface of the first stroke slider 602. The second stroke module 60 3 is slidably connected to the surface of the second stroke slider 604, the surface of the second stroke slider 604 is provided with a vertically arranged third stroke module 605, the surface of the third stroke module 605 is slidably connected to the third stroke slider 606, the surface of the third stroke slider 606 is installed with a mounting seat 607, the adjustable welding head 202 is installed on the surface of the mounting seat 607, the surface of the cover shell 1 is connected to the connecting pipe 7, the surface of the connecting pipe 7 is connected to the dust hopper 8, the lower surface of the cover shell 1 is provided with a baffle 9, and the lower surface of the baffle 9 is provided with a base 10.
[0025] The effect achieved by the entire embodiment 2 is that the rubber sleeve 3 is provided to protect the rotating flange shaft 211 when it is raised and lowered, the cylinder seat 4 is provided to fix the thin cylinder 5, and the thin cylinder 5 is provided to drive the rotating flange to move up and down, the positioning mechanism 6 is provided to adjust the position of the adjustable welding head, so as to facilitate welding at different positions of the workpiece, the dust hopper 8 is provided to clean the dust generated during welding, so as to keep the table clean, and the cover 1 is provided to protect the internal welding mechanism 2, so as to improve the overall safety of the device.
[0026] Working principle, the workpiece is placed between the upper die 212 and the lower die 209, and the rotating flange shaft 211 is driven downward by the thin cylinder 5, and the rotating flange shaft 211 drives the upper die 212 to move downward. The workpiece is stuck in the inside of the positioning groove according to its own size, and then the positioning cylinder 206 drives the moving frame 207 to move in the direction of the lower die 209. The moving frame 207 drives the positioning right-angle frame 208 to position the upper die 212 and the lower die 209, and there are multiple positioning right angles. When the workpiece is fixed, the position of the adjustable welding head is adjusted according to the welding position required. The first stroke slider 602 slides on the first stroke module 601 to adjust the adjustable welding position. The second stroke slider 604 slides on the second forming module to adjust the distance between the adjustable welding head and the welding point. The third stroke slider 606 slides on the third forming module to adjust the height between the adjustable welding head and the welding point.
[0027] The wiring diagrams of the adjustable welding head 202, electric guide rail 203, positioning cylinder 206, thin cylinder 5, first stroke module 601, second stroke module 603 and third stroke module 605 in the utility model are common knowledge in the art, and their working principles are already known technologies. Appropriate models are selected according to actual use, so the control method and wiring layout of the adjustable welding head 202, electric guide rail 203, positioning cylinder 206, thin cylinder 5, first stroke module 601, second stroke module 603 and third stroke module 605 will no longer be explained in detail.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A welding device for shower production and processing, comprising a housing (1), characterized in that: A welding mechanism (2) is arranged inside the housing (1), and the welding mechanism (2) comprises a lower platform (201) and an adjustable welding head (202); a plurality of electric guide rails (203) are arranged on the surface of the lower platform (201); a sliding seat (204) is arranged on the surface of the plurality of electric guide rails (203); a cylinder vertical plate (205) is slidably connected to the surface of the plurality of sliding seats (204); a positioning cylinder (206) is installed on the surface of the plurality of cylinder vertical plates (205); and an output end of the positioning cylinder (206) is installed A movable frame (207) is provided, a right-angle frame (208) is positioned on the surface of the movable frame (207), a lower die (209) is arranged on the surface of the lower platform (201), an upper platform (210) is mounted on the surface of the lower platform (201) via a support column, a rotating flange shaft (211) is slidably connected to the surface of the upper platform (210), an upper die (212) is rotatably connected to the lower surface of the rotating flange shaft (211) via a bearing, and a plurality of positioning grooves are provided on the surfaces of the upper die (212) and the lower die (209) on opposite sides.
2. The welding device for shower production and processing according to claim 1, characterized in that: A rubber sleeve (3) is provided on the surface of the upper platform (210), and the rotating flange shaft (211) is slidably connected to the rubber sleeve (3).
3. The welding device for shower production and processing according to claim 2, characterized in that: A cylinder seat (4) is provided on the surface of the upper platform (210), and a thin cylinder (5) is installed on the surface of the cylinder seat (4).
4. The welding device for shower production and processing according to claim 3, characterized in that: The output end of the thin cylinder (5) is fixedly connected to the rotating flange shaft (211).
5. The welding device for shower production and processing according to claim 1, characterized in that: The surface of the cover shell (1) is provided with a positioning mechanism (6), and the positioning mechanism (6) includes a first stroke module (601), the surface of the stroke module is slidably connected to a first stroke slider (602), the surface of the first stroke slider (602) is provided with a second stroke module (603), the surface of the second stroke module (603) is slidably connected to a second stroke slider (604), the surface of the second stroke slider (604) is provided with a vertically arranged third stroke module (605), the surface of the third stroke module (605) is slidably connected to a third stroke slider (606), the surface of the third stroke slider (606) is installed with a mounting seat (607), and the adjustable welding head (202) is installed on the surface of the mounting seat (607).
6. The welding device for shower production and processing according to claim 1, characterized in that: A connecting pipe (7) is provided on the surface of the cover shell (1), and a dust hopper (8) is provided on the surface of the connecting pipe (7).
7. The welding device for shower production and processing according to claim 1, characterized in that: A baffle (9) is provided on the lower surface of the cover shell (1), and a base (10) is provided on the lower surface of the baffle (9).