Valve ball machining clamp

By designing the limiting mechanism and motor drive system of the valve ball processing fixture, the problem of labor-consuming and relative displacement in the prior art is solved, and efficient and stable valve ball processing is achieved.

CN222818401UActive Publication Date: 2025-05-02CHONGQING ZHUOMEI MACHINERY CO LTD

Patent Information

Application Number
CN202421501512.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-02
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, the limit and release of the ball valve body require manual operation, which consumes a lot of labor, and during high-speed rotation and processing, the ball valve body is prone to relative displacement with the fixed cylinder, affecting the processing quality.

Method used

A valve ball processing fixture is designed, including a limiting mechanism, which can achieve stable limiting of the valve ball through the coordination of the limiting column and the limiting block, and drive the valve ball to rotate through the motor, which facilitates multi-angle processing.

Benefits of technology

It realizes fast and convenient limiting and recycling of valve balls, avoids relative displacement, and improves processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222818401U_ABST
    Figure CN222818401U_ABST
Patent Text Reader

Abstract

The utility model discloses a valve ball machining clamp which comprises a working table, two supporting legs are fixedly connected to the lower end of the working table, a motor is installed at the lower end of the working table, a rotating shaft is arranged on the working table in a penetrating mode, and the rotating shaft is rotationally connected with the working table. The lower end of the rotating shaft is fixedly connected with an output shaft of the motor, the upper end of the rotating shaft is fixedly connected with a rotating disc, and a valve ball body is arranged at the upper end of the rotating disc; and the limiting mechanism can be used for limiting the valve ball body. According to the equipment, the limiting mechanism is arranged for solving the use problem, limiting of the valve ball body can be achieved, the whole limiting process and the whole recycling process are convenient and rapid, relative displacement of the valve ball body and the limiting column is avoided by arranging the limiting block, meanwhile, the valve ball body can be driven by the motor to rotate, and the service life of the valve ball body is prolonged. And multi-angle machining is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball valve processing, in particular to a valve ball processing fixture. Background Art

[0002] A ball valve is a valve in which the valve stem drives the opening and closing parts to rotate around the axis of the ball valve. It is widely used in various facilities. The valve ball is an important component of the ball valve. During the production process, it is often necessary to use a fixture to fix the ball valve to facilitate subsequent processing.

[0003] In order to improve the stability of the valve ball during processing, the Chinese utility model patent with the publication number of "CN220197059U" discloses a ball valve cutting protection device, which relates to the field of ball valve cutting devices. The ball valve cutting protection device includes a bottom plate and a fixed cylinder for installing a ball valve body. The ball valve body is sleeved on the outer surface of the fixed cylinder. A cutting tool body for cutting the ball valve body is arranged on one side of the ball valve body. A threaded block for limiting the ball valve body is arranged on the outer surface of the fixed cylinder. A threaded groove is provided on the outer surface of one side of the fixed cylinder. The threaded block is threadedly connected to the inside of the threaded groove. The ball valve cutting protection device can fix the limit plate on the outer surface of one side of the fixed cylinder by threading the threaded block to the inside of the threaded groove. The ball valve body sleeved on the outer surface of the fixed cylinder can be limited. When the fixed cylinder drives the ball valve body to rotate, the limit plate can prevent the ball valve body from detaching from the outer surface of the fixed cylinder.

[0004] However, in actual use, we found that in the above scheme, the ball valve body is limited by inserting the ball valve body into the fixed cylinder, and then the limit plate is threadedly connected to the fixed cylinder. This method requires manual operation by the staff every time the limit is performed and the subsequent release of the limit is performed, which consumes a lot of labor of the staff. In addition, the ball valve body is prone to relative displacement with the fixed cylinder during high-speed rotation processing by only relying on the clamping of the limit plate, thereby affecting the actual processing quality. Therefore, in order to solve these problems, we need to consider designing a valve ball processing fixture. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a valve ball processing fixture is proposed. In view of the problem of use, a limit mechanism is set to limit the valve ball body. The entire limiting process and recovery process are relatively convenient and quick. The limit block is set to avoid relative displacement between the valve ball body and the limit column. At the same time, the valve ball body can be driven to rotate by a motor, which is convenient for multi-angle processing.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A valve ball processing fixture comprises a workbench, wherein the lower end of the workbench is fixedly connected to two supporting legs, a motor is installed at the lower end of the workbench, a rotating shaft is penetrated through the workbench, the rotating shaft is rotatably connected to the workbench, the lower end of the rotating shaft is fixedly connected to the output shaft of the motor, the upper end of the rotating shaft is fixedly connected to a rotating disk, and the upper end of the rotating disk is provided with a valve ball body; a limiting mechanism, which can limit the valve ball body, the limiting mechanism comprises a limiting column fixedly connected to the upper end of the rotating disk, a limiting groove is horizontally provided on the right side of the limiting column, a limiting block movable left and right is provided in the limiting groove, the limiting block is slidably connected to the inner wall of the limiting groove, and the left side of the limiting block is elastically connected to the left inner wall of the limiting groove by two springs.

[0008] Preferably, a first rectangular through groove is vertically opened at the upper end of the limiting column, a first connecting block which can move left and right is arranged in the first rectangular through groove, the first connecting block is slidably connected to the inner wall of the first rectangular through groove, the lower end of the first connecting block is fixedly connected to the upper end of the limiting block, the left end of the first connecting block is fixedly connected to a hook-type connecting block, and the upper end of the limiting column is fixedly connected to a C-type connecting block.

[0009] Preferably, a circular through groove is formed at the upper end of the valve ball body, and a second rectangular through groove is formed at the right end of the valve ball body.

[0010] Preferably, the limiting column cooperates with the circular through slot, and the limiting block cooperates with the second rectangular through slot.

[0011] Preferably, the hook-shaped connecting block cooperates with the C-shaped connecting block, and the motor is a servo motor capable of changing the direction of rotation.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] A limiting mechanism is provided, which can realize pre-positioning of the valve ball body through the limiting column, and then realize stable limiting of the valve ball body through the limiting block and two springs. The whole limiting process is convenient and fast, and the limiting block can avoid relative displacement of the valve ball body and the limiting column during subsequent processing, thereby effectively ensuring the processing quality. When the valve ball body needs to be recovered later, the first connecting block can be pushed to the left to drive the hook-type connecting block to move left and connect with the C-type connecting block, thereby ensuring that the limiting block is in the limiting groove, which is convenient for the staff to remove the valve ball body from the limiting mechanism. At the same time, the rotating disk can be driven to rotate by the motor, thereby driving the valve ball body to rotate, which is convenient for the staff to perform multi-angle processing on the valve ball body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural schematic diagram of a valve ball processing fixture proposed by the utility model;

[0015] Figure 2 for Figure 1 Schematic diagram of part of the structure after removing the valve ball body;

[0016] Figure 3 for Figure 1 Front view after removing the valve ball body;

[0017] Figure 4 is a cross-sectional view of the limiting mechanism;

[0018] Figure 5 It is a structural diagram of the valve ball body.

[0019] In the figure: 1 workbench, 2 supporting legs, 3 motor, 4 rotating shaft, 5 rotating disk, 6 valve ball body, 7 limiting column, 8 limiting groove, 9 limiting block, 10 spring, 11 first rectangular through groove, 12 first connecting block, 13 hook-type connecting block, 14 C-type connecting block, 15 circular through groove, 16 second rectangular through groove. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-Figure 5 A valve ball processing fixture comprises a workbench 1, two supporting legs 2 are fixedly connected to the lower end of the workbench 1, a motor 3 is installed at the lower end of the workbench 1, the motor 3 is a servo motor that can change the rotation direction, a rotating shaft 4 is arranged through the workbench 1, the rotating shaft 4 is rotatably connected to the workbench 1, the lower end of the rotating shaft 4 is fixedly connected to the output shaft of the motor 3, a rotating disk 5 is fixedly connected to the upper end of the rotating shaft 4, a valve ball body 6 is arranged at the upper end of the rotating disk 5, a circular through groove 15 is opened at the upper end of the valve ball body 6, and a second rectangular through groove 16 is opened at the right end of the valve ball body 6;

[0022] Among them, it also includes a limiting mechanism, which can limit the valve ball body 6. The limiting mechanism includes a limiting column 7 fixedly connected to the upper end of the rotating disk 5. The limiting column 7 cooperates with the circular through groove 15 to realize the pre-positioning of the valve ball body 6. A limiting groove 8 is horizontally provided on the right side of the limiting column 7. A limiting block 9 that can move left and right is arranged in the limiting groove 8. The limiting block 9 cooperates with the second rectangular through groove 16 to realize the stable limiting of the valve ball body 6, and effectively avoid the relative displacement of the valve ball body 6 and the limiting column 7 during subsequent processing. The limiting block 9 is slidably connected to the inner wall of the limiting groove 8, and the left side of the limiting block 9 is elastically connected to the left inner wall of the limiting groove 8 by two springs 10. The two springs 10 can ensure the stable limiting of the valve ball body 6 by the limiting block 9;

[0023] Among them, a first rectangular through groove 11 is vertically opened at the upper end of the limiting column 7, and a first connecting block 12 which can be moved left and right is arranged in the first rectangular through groove 11, and the first connecting block 12 is slidably connected to the inner wall of the first rectangular through groove 11, and the lower end of the first connecting block 12 is fixedly connected to the upper end of the limiting block 9, and the left end of the first connecting block 12 is fixedly connected with a hook-type connecting block 13, and the hook-type connecting block 13 is composed of a hook-type part on the left and a horizontal part on the right, and the horizontal part of the hook-type connecting block 13 is an elastic material that can be deformed under force, and the upper end of the limiting column 7 is fixedly connected with a C-type connecting block 14, and the hook-type connecting block 13 and the C-type connecting block 14 cooperate, and by passing the hook-type connecting block 13 through the inner side of the C-type connecting block 14, the limiting block 9 can be moved left to the limiting groove 8, thereby facilitating the staff to recover the valve ball body 6.

[0024] In the present invention, when in use, first push the first connection block 12 to the left, drive the limit block 9 and the hook-type connection block 13 to move to the left synchronously, at this time, the two springs 10 will be compressed by force, when the hook-shaped part on the hook-type connection block 13 contacts the right side of the C-type connection block 14, the horizontal part of the hook-type connection block 13 is deformed downward, so that the hook-type connection block 13 passes through the inner side of the C-type connection block 14 and buckles the C-type connection block 14, so that the limit block 9 can be moved into the limit groove 8, at this time, align the circular through groove 15 on the valve ball body 6 with limit and insert it into the limit column 7, and then rotate the valve ball body 6 and Align the second rectangular through slot 16 on it with the limiting block 9, confirm the alignment, and push down the hook-shaped part on the hook-shaped connecting block 13, so as to release the connection between the hook-shaped connecting block 13 and the C-shaped connecting block 14. At this time, under the action of the two springs 10, the limiting block 9 will move right and pass through the second rectangular through slot 16, so that the stable limiting of the valve ball body 6 can be completed. When the valve ball body 6 needs to be recovered later, it is only necessary to push the first connecting block 12 to the left again to contact the limiting block 9 to limit the valve ball body 6. The whole limiting process and the subsequent recovery process are relatively convenient and quick, and the limiting stability is relatively high.

[0025] It is worth mentioning that the motor 3 can be started to drive the rotating shaft 4 to rotate, drive the rotating disk 5 to rotate, and drive the limited valve ball body 6 to rotate, so as to facilitate the staff to perform multi-angle processing on the valve ball body 6.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A valve ball processing fixture, characterized in that: include: A workbench (1), wherein the lower end of the workbench (1) is fixedly connected to two supporting legs (2), a motor (3) is installed at the lower end of the workbench (1), a rotating shaft (4) is provided through the workbench (1), the rotating shaft (4) is rotatably connected to the workbench (1), the lower end of the rotating shaft (4) is fixedly connected to the output shaft of the motor (3), the upper end of the rotating shaft (4) is fixedly connected to a rotating disk (5), and the upper end of the rotating disk (5) is provided with a valve ball body (6); A limiting mechanism, wherein the limiting mechanism can limit the valve ball body (6), the limiting mechanism comprises a limiting column (7) fixedly connected to the upper end of the rotating disk (5), a limiting groove (8) is horizontally provided on the right side of the limiting column (7), a limiting block (9) movable leftward and rightward is arranged in the limiting groove (8), the limiting block (9) is slidably connected to the inner wall of the limiting groove (8), and the left side of the limiting block (9) is elastically connected to the left inner wall of the limiting groove (8) via two springs (10).

2. A valve ball processing fixture according to claim 1, characterized in that: A first rectangular through slot (11) is vertically opened at the upper end of the limiting column (7), a first connecting block (12) movable leftward and rightward is arranged in the first rectangular through slot (11), the first connecting block (12) is slidably connected to the inner wall of the first rectangular through slot (11), the lower end of the first connecting block (12) is fixedly connected to the upper end of the limiting block (9), the left end of the first connecting block (12) is fixedly connected to a hook-shaped connecting block (13), and the upper end of the limiting column (7) is fixedly connected to a C-shaped connecting block (14).

3. A valve ball processing fixture according to claim 1, characterized in that: A circular through groove (15) is formed at the upper end of the valve ball body (6), and a second rectangular through groove (16) is formed at the right end of the valve ball body (6).

4. A valve ball processing fixture according to claim 3, characterized in that: The limiting column (7) cooperates with the circular through groove (15), and the limiting block (9) cooperates with the second rectangular through groove (16).

5. A valve ball processing fixture according to claim 2, characterized in that: The hook-shaped connecting block (13) and the C-shaped connecting block (14) cooperate with each other, and the motor (3) is a servo motor capable of changing the rotation direction.

Citation Information

Patent Citations

  • Ball valve cutting protection device

    CN220197059U

Cited By

  • An internally braced valve ball clamp

    CN224688820U